MULTIQUIP GLOBUG Series Operation And Parts Manual
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MULTIQUIP GLOBUG Series Operation And Parts Manual

MULTIQUIP GLOBUG Series Operation And Parts Manual

Cart type lighting system
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OPERATION AND PARTS MANUAL
GLOBUG SERIES
MODEL GBC
SERIAL NO. G2300001 AND ABOVE
CART TYPE LIGHTING SYSTEM
Revision #2 (10/07/19)
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL GLOBUG SERIES MODEL GBC SERIAL NO. G2300001 AND ABOVE CART TYPE LIGHTING SYSTEM Revision #2 (10/07/19) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...

  • Page 3: Fuel Chemical Warning

    FUEL CHEMICAL WARNING Gasoline engine exhaust and some of its constituents are known to cause cancer, birth defects and other reproductive harm. GBC LIGHTING SYSTEM • OPERATION AND PARTS MANUAL —REV. #2 (10/07/19) — PAGE 3...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS GBC Lighting System Component Drawings Nameplate and Decals ........32–33 Fuel Chemical Warning ........... 3 Balloon and Lamp Assembly ......34–35 Table of Contents ............. 4 Mast Assembly ..........36–37 Safety Information ..........5–9 Base Assembly ..........38–39 Specifications ............

  • Page 5: Safety Information

    SAFETY INFORMATION Do not operate or service the equipment before reading Potential hazards associated with the operation of this the entire manual. Safety precautions should be followed equipment will be referenced with hazard symbols which at all times when operating this equipment. may appear throughout this manual in conjunction with Failure to read and understand the safety safety messages.
  • Page 6  NEVER use accessories or attachments that are not  NEVER operate this equipment when not recommended by Multiquip for this equipment. Damage feeling well due to fatigue, illness or when to the equipment and/or injury to user may result.
  • Page 7 SAFETY INFORMATION LIGHTING SYSTEM SAFETY LAMP SAFETY WARNING WARNING  NEVER disconnect any emergency or safety devices.  NEVER attempt to replace lamp with the power on. These devices are intended for operator safety. Always unplug the power cord from the generator or Disconnection of these devices can cause severe injury, power source when changing the lamp.
  • Page 8 SAFETY INFORMATION BALLOON SAFETY ELECTRICAL SAFETY WARNING DANGER  To prevent serious burns, NEVER touch  Lighting system is equipped with a ground pin on the power plug. For your protection, ALWAYS complete the or unzip the balloon envelope when the grounding path.
  • Page 9 SAFETY INFORMATION LOADING AND UNLOADING Cart Type - No Lifi ting Hook If lighting system is not equipped with a transport lifting Cart Type - With Lifi ting Hook hook and the mast is removable, refer to the following If lighting system is equipped with a transport lifting hook, safety information.

  • Page 10: Specifications

    SPECIFICATIONS Table 1. Specifications Model Input Voltage 90-130, 170-240 VAC Max. Current 9.3 A @ 120 V Frequency 50-60 Hz Single-Phase Lamp Type 1,000 Watt Metal Halide Total Luminous Flux 99,750 lm Standard Balloon Diameter 47.2 in (1200 mm) Light Coverage (360°) 150 ft (45.7 meters) Lamp Surface Temperature (Longitudinal) 476.6°...

  • Page 11: Dimensions

    DIMENSIONS Figure 1. GBC Dimensions Table 2. Dimensions Reference Letter Description Dimension inches (mm) Cart Width 27.6 (700) Cart Length 40.3 (1,023) Total Max. Height (with Standard Balloon) 127.3 (3,200) Standard Balloon Height 25.6 (650) Mast Height (without Balloon) 100.1 (2,543) Cart Height 12.2 (310) Standard Balloon Diameter...

  • Page 12: Footcandle Plot

    FOOTCANDLE PLOT VALUES LISTED AS FOOTCANDLES SCALE: 1 GRID = 50 FT. (15.24 METERS) Figure 2. Illumination Range PAGE 12 — GBC LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #2 (10/07/19)

  • Page 13: General Information

    Three outriggers on the cart ensures great stabilization. The GBC can be powered by a variety of Multiquip's series generators with an output power of 1.7 kW or greater. If an extension cord is necessary to connect to a power source, refer to Table 3 to select the proper length.

  • Page 14: Components

    COMPONENTS Figure 3. GBC Components PAGE 14 — GBC LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #2 (10/07/19)
  • Page 15 COMPONENTS 14. T-Handle — Moves the GBC in either forward or Figure 3 shows the location of the controls and components for the GBC Lighting System. The functions of each control reverse direction by pulling back or pushing forward. is described below: The T-handle also allows the cart to be steered left or right.

  • Page 16: Setup

    SETUP 1. Set the GBC cart on a firm level surface where there 5. Insert the balloon assembly into the mast. Tighten the is enough space around the cart for the outriggers to T-bolt securely. See Figure 7. be deployed. 2.
  • Page 17 SETUP 8. Secure the power cable by hooking it to the eyelet on the bottom of the balloon as shown in Figure 10. CABLE HOOK Figure 10. Securing Cable with Hook 9. Release the buckle on the belt holding the balloon together.

  • Page 18: Operation

    OPERATION APPLYING PARKING BRAKE DEPLOYING OUTRIGGER 1. Step on the brake pedal while pulling on the T-handle 1. Pull up the counterweight that holds the outrigger until the brake pedal is all the way down. See Figure 12. in place and pull the outrigger all the way out. See Figure 14.
  • Page 19 OPERATION STOWING OUTRIGGER RAISING THE MAST 1. Pull up the counterweight to unlock the outrigger and DANGER pull up outrigger. See Figure 16. ALWAYS make sure the area above PULL UP the lighting system is open and clear COUNTERWEIGHT of overhead power lines and other obstructions.
  • Page 20 OPERATION LOWERING THE MAST 2. Connect the AC power cable to the 120 VAC receptacle on the generator used. See Figure 23. 1. Loosen the T-bolt holding the second mast and push mast all the way down. Tighten T-bolt securely. See 120 VAC RECEPTACLE Figure 20.
  • Page 21 OPERATION STORAGE 3. To turn back the lamp to its original brightness, press the dimmer switch again. The LED will turn off. Before storing the GBC Lighting System, perform the 4. Tor turn off the lamp while keeping the balloon inflated, following steps.

  • Page 22: Maintenance

    MAINTENANCE REPLACING LAMP 3. Remove the lamp guard (Figure 28). DANGER Never attempt to replace lamp in a wet place. The LAMP possibility exists of electric shock. HOLDER WARNING Always allow sufficient time for the lamp to LAMP cool down before replacing. The possibility GUARD exists of severe burns if hot lamp is touched.
  • Page 23 MAINTENANCE 3. Slide in the new replacement balloon over the top of NOTICE the lamp guard assembly. See Figure 33. Do not use excessive force when screwing the lamp to prevent lamp from breaking. 6. Reinstall lamp guard. INSTALL NEW 7.
  • Page 24 MAINTENANCE FILTER REPLACEMENT 5. Install a new filter and reinstall the air plate. 6. Turn the three locking tabs inwards to lock the air plate 1. Remove the balloon as described in the STORAGE in place. See Figure 37. section. 2.
  • Page 25 MAINTENANCE Table 4. Troubleshooting SYMPTOM POSSIBLE PROBLEM SOLUTION Is plug disconnected? Plug in correctly. Is generator power switched off? Turn on switch. Is lamp loose? Screw lamp securely into socket. Is power connector disconnected or Connect disconnected connector. loose? Are any other electric appliances Lamp does not light.
  • Page 26 MAINTENANCE Figure 38. Maintenance Check Points PAGE 26 — GBC LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #2 (10/07/19)
  • Page 27 MAINTENANCE Table 5. Periodic Check and Maintenance FIGURE PART CHECK ITEM SOLUTION Lamp (Base) Lamp base loose? Screw in securely. • Lamp Holder Lamp holder loose? Replace. Lamp Pipe Frame Pipe Frame skewed? Replace. & Lamp Defective lamp? Replace. • Balloon (Envelope) Defective or dirty? Replace.

  • Page 28: Wiring Diagram

    WIRING DIAGRAM WHITE WHITE WHITE WHITE WHITE WHITE BLACK BLACK BLACK BLACK BLACK(-) BLACK(-) RED(+) RED(+) BLACK BLACK WHITE WHITE Green/Yellow Green/Yellow WHITE WHITE BLACK BLACK RED(+) RED(+) BLACK(-) BLACK(-) WHITE WHITE BLACK BLACK Green/Yellow Green/Yellow PAGE 28 — GBC LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #2 (10/07/19)

  • Page 29: Explanation Of Code In Remarks Column

    A blank entry generally indicates that the item is not sold “Not Sold Separately” — Indicates that an item cannot separately or is not sold by Multiquip. Other entries will be purchased as a separate item and is either part of an be clarifi ed in the “Remarks”...

  • Page 30: Suggested Spare Parts

    SUGGESTED SPARE PARTS GBC LIGHTING SYSTEM 1 to 3 units Qty. Description 2....E000080700 ..LAMP 2....A300168900 ..E BALLAST ASSY 2....GBB115DR ...BALLOON CLOTH CP 3....2214500430 ..FILTER NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists.

  • Page 31: Nameplate And Decals

    NAMEPLATE AND DECALS MODEL SERIAL NO. PAGE 32 — GBC LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #2 (10/07/19)
  • Page 32 NAMEPLATE AND DECALS PART NO. PART NAME QTY. REMARKS A400324800 DECAL; GLOBUG INFORMATION A400324500 DECAL; RELEASE A400324000 DECAL; WARNING, PARKING BRAKE A400324600 DECAL; PULL A400290900 DECAL; CAUTION, LAMP INFORMATION (ENGLISH) A400324200 DECAL; CAUTION, LAMP INFORMATION (FRENCH) A400324900 DECAL; LAMP OFF SWITCH A400325100 DECAL;...
  • Page 33 BALLOON AND LAMP ASSY OPTIONAL BALLOONS AND MESSAGE STRIPS BALLOON PATCH PAGE 34 — GBC LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #2 (10/07/19)
  • Page 34 BALLOON AND LAMP ASSY PART NO. PART NAME QTY. REMARKS E000125600 LAMP MH1000 E000038200 RUBBER A300273200 SOCKET ASSY 0023304015 SCREW AND WASHER, M4X15 A300160602 PLATE, LAMP A400195200 STOPPER 0024304004 SCREW, M4x4 0023405012 SCREW, M5x12 A300174000 LAMP HOLDER A200057703 MAIN POLE 1 A200061300 MAIN POLE 2 2214500230...
  • Page 35 MAST ASSY PAGE 36 — GBC LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #2 (10/07/19)
  • Page 36 MAST ASSY PART NO. PART NAME QTY. REMARKS A300175400 FIRST MAST A300175500 SECOND MAST A300175600 THIRD MAST A400199700 PLUG A400112700 LEAF VALVE 0023104008 SCREW, M4x8 0043104000 WASHER, M4 0023105008 SCREW, M5x8 0043105000 WASHER, M5 A400187600 KNOB 0013108020 BOLT, M8x20 A400200500 WASHER A400110200 WASHER, MAST...
  • Page 37 BASE ASSY 19 14 17 18 PAGE 38 — GBC LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #2 (10/07/19)
  • Page 38 BASE ASSY PART NO. PART NAME QTY. REMARKS A100064700 BASE PLATE A300147201 FRONT SHAFT (L) A300147301 FRONT SHAFT (R) A300056800 LINK, FRONT SHAFT 0053512000 0043112000 WASHER, M12 1504120130 WASHER 0040720000 SNAP RING A300137101 STEERING LINK A300150900 BRAKE SHAFT 1521120131 BOLT, M12x75 LEFT SCREW 2071214010 BRAKE A400189601...
  • Page 39 OUTRIGGER ASSY PAGE 40 — GBC LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #2 (10/07/19)
  • Page 40 OUTRIGGER ASSY PART NO. PART NAME QTY. REMARKS A300162202 OUTRIGGER E000149500 RUBBER FOOT ..........3....REPLACES P/N 1641001430 A400175302 HOLDER, OUT, R A400176901 LEVER, OUT, R A400114401 WASHER A300147802 WEIGHT, OUT, R 0033210000 SELF LOCK NUT, M10 0053304025 SPRING PIN, M4x25 0013112030 BOLT, M12x30 0043110000 WASHER, M10...
  • Page 41 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...

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