MULTIQUIP GLOBUG Series Operation And Parts Manual
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MULTIQUIP GLOBUG Series Operation And Parts Manual

MULTIQUIP GLOBUG Series Operation And Parts Manual

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OPERATION AND PARTS MANUAL
GLOBUG SERIES
MODEL GB114BS/BP
LIGHTING SYSTEM
Revision #3 (01/06/09)
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL GLOBUG SERIES MODEL GB114BS/BP LIGHTING SYSTEM Revision #3 (01/06/09) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS MQ GLOBUG LIGHTING COMPONENT DRAWINGS SYSTEM Nameplate and Decals ........32-33 Ballast Assembly S/N G30001 & Below ... 34-35 Table of Contents ............. 2 Ballast Assembly S/N G30002 & Above ... 36-37 Parts Ordering Procedures ........3 Fan Blower/Lamp Base Assembly ....

  • Page 4: Safety Information

    NEVER use accessories or attachments that are not Addresses practices not related to personal injury. recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. Potential hazards associated with the operation of this ...
  • Page 5 SAFETY INFORMATION LIGHTING SYSTEM SAFETY NOTICE  DANGER NEVER leave any grease or oil residue on lamp surface when replacing or removing lamp. This can create hot  NEVER use lighting system in rain, snow or spots, reducing the service life of the lamp. areas of high humidity that could generate ...
  • Page 6 SAFETY INFORMATION GENERATOR SAFETY Power Cord/Cable Safety If using a generator to power lighting system, DANGER refer to applicable generator manual safety  NEVER let power cords or cables lay in water. information section.  NEVER use damaged or worn cables or cords. Inspect ELECTRICAL SAFETY for cuts in the insulation DANGER...
  • Page 7 SAFETY INFORMATION LOADING AND UNLOADING TRANSPORTING SAFETY If lighting system is equipped with a transport lifting hook, NOTICE refer to the following safety information.  When transporting the lighting system, if applicable, CAUTION always place in stow position and place mast in its carrying case.

  • Page 8: Specifications

    SPECIFICATIONS Table 1. Specifi cations GloBug Lighting System Model GB114BS/GB114BP Input Voltage 120 VAC Ballast Magnetic Ballast 60 Hz Frequency 60 Hz Single-Phase Max. Current 9.5 Amps Lamp Lamp Type 1000 Watt Metal Halide Lumens 112,000 Light Coverage (360°) 150 ft. (45.72 meters) Surface Temperature (Longitudinal) 476.6°F (247°C) Max.

  • Page 9: Dimensions (Gb114Bs)

    DIMENSIONS (GB114BS) Figure 1. Dimensions (GB114BS) Table 2. Dimensions Dimension Reference Letter Dimension in. (mm.) Reference Letter in. (mm.) 88.0 -108.0 in. 35.00 in. (2,230 - 2,730 mm.) (900 mm.) 35.00 in. 59 in. (1,500 mm.) (900 mm.) 47.16 in. (1,200 mm.) GB114BS/BP GLOBUG LIGHTING SYSTEM •...

  • Page 10: Dimensions (Gb114Bp)

    DIMENSIONS (GB114BP) Figure 2. Dimensions (GB114BP) Table 3. Dimensions Reference Dimension in. (mm.) Letter 28.00 in. (712 mm.) 47.16 in. (1,200 mm.) PAGE 10 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)

  • Page 11: Floodlight Footcandle Plot

    FOOTCANDLE PLOT 360° Coverage Values listed as footcandles Scale: Grid = 50 ft. (15.25 meters) Figure 3. Floodlight Footcandle Plot (BAL-115 Drum Shaped) GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 11...

  • Page 12: General Information

    LIGHTING 83 lbs (38 kg). For ease of service or transport, the lamp assembly is Multiquip's GloBug lighting system is comprised of one equipped with a quick-disconnect connector that allows "Metal Halide" 1000-watt lamp. This lamp has an output of the lamp fi...

  • Page 13: Components

    COMPONENTS Figure 5. Major Components PAGE 14 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
  • Page 14 COMPONENTS Figure 5 shows the location of the components for the T-Handle Bolt Lock — Always tighten this lock to hold GloBug lighting system. The function of each component the lamp/balloon securely in place. is described below: Balloon — This balloon is made of heat-resistant Lamp Guard —...

  • Page 15: Setup

    SETUP Using 17 mm wrench, tighten both bolts (M) on the NOTICE offset adapter clamp (K) securely. The pole clamp assembly used in this setup procedure Place lamp assembly (N) onto offset pole (B). Tighten is a dual type clamp. One side of the clamp is for the T-handle bolt (O) securely.
  • Page 16 SETUP REMOVING THE PROTECTIVE COVERING CONNECTING POWER CABLE Expose the balloon by pulling down on the velcro tab Connect 16.4 ft. (5 meters) lamp power cable (Figure 8) and unzip the protective cover as shown in Figure 7. to the balloon power cable. PROTECTIVE STEP 1 COVER...

  • Page 17: Operation

    OPERATION RAISING THE EXTENSION POLE APPLYING POWER Before raising the extension pole, make sure the Make sure the power ON/OFF switch (Figure 10) T-handle bolt lock (Figure 6-O) is securely tightened. located near the bottom of the ballast is in the OFF This will prevent the balloon/lamp assembly from falling position.

  • Page 18: Operation/Shutdown

    OPERATION/SHUTDOWN SHUTDOWN NOTICE Place the ON/OFF switch on the ballast to the OFF ALWAYS Make sure ballast is securely mounted to position. The balloon should begin to defl ate and the a surface where it will not move, slip or fall. This will lamp turns off.

  • Page 19: Storage

    STORAGE Remove both S-type hooks (Figure 9) on the lamp NOTICE power cable from the cable support holes on the offset Allow a suffi cient amount of time (15-20 minutes) for the pole. lamp to cool down . The possibility exists of the balloon Unzip the zipper on the protective cover (Figure 14), getting burned (touching the lamp).

  • Page 20: Maintenance

    MAINTENANCE CAUTION CAUTION Before performing any maintenance DO NOT use excessive force when zipping procedures, be sure to READ the lamp, or unzipping the balloon. The possibility balloon, and general safety guidelines exists of the zipper tearing, which would in this manual. Failure to read and make the balloon unusable.
  • Page 21 MAINTENANCE Push down and hold the lamp holder (spring loaded) BALLOON away from the lamp (Figure 21). Unscrew the lamp (turn counterclockwise) from the lamp socket. PIPE FRAME LAMP SOCKET LAMP HOLDER SNAP LAMP GUARD INTO PIPE FRAME Figure 23. Installing the Lamp Guard TO REMOVE LAMP PUSH...
  • Page 22 MAINTENANCE Install a new fi lter over the brace as shown in Figure CAUTION 28. Be sure to align the cut of the fi lter over the brace. DO NOT replace fi lter immediately, allow a suffi cient amount of time for the lamp BRACE assembly to cool down before changing fi...
  • Page 23 MAINTENANCE Figure 30. Maintenance Check Points PAGE 24 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
  • Page 24 MAINTENANCE For a prolonged life cycle an extended quality follow the recommended GloBug lighting system service guidelines as referenced in Figure 30 and Table 4. Table 4. Periodic Check and Maintenance Figure Part Check Item Solution Frequency ❖ Lamp (Base) Lamp base loose? Screw in securely ❖...

  • Page 25: Troubleshooting (Lamp)

    TROUBLESHOOTING (LAMP) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Lamp Troubleshooting (Table 5) information shown below. If the problem cannot be remedied, please leave the unit just as it is and consult Discount-equipment. Table 5.

  • Page 26: Wiring Diagram

    WIRING DIAGRAM ORANGE 120 VAC, 60Hz 208 VAC INPUT BALLAST PURPLE NOT USED 240 VAC POWER CABLE BLACK 277 VAC TRANSFORMER (BALLAST) 120 VAC RED/BLK YEL YEL BLK/YEL 24uF BLK (LINE) WHT (NEUTRAL) @480 VDC CAPACITOR CHASSIS OFF/ON SWITCH SPLICE FRONT VIEW BALLAST RECEPTACE...

  • Page 27: Voltage Measurements

    VOLTAGE MEASUREMENTS VOLTAGE MEASUREMENT (LAMP SOCKET NO- DANGER LOAD) Be careful when performing voltage measurements. The possiblity exists of electrical shock if fi ngers make Connect the female end of the lamp power cable to contact with connector pins, thus causing bodily harm the male power connector that is attached to the lamp or even death.
  • Page 28 VOLTAGE MEASUREMENTS Figure 32. Voltage Measurements GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 29...

  • Page 29: Explanation Of Code In Remarks Column

    Multiquip. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 30 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)

  • Page 30: Suggested Spare Parts

    SUGGESTED SPARE PARTS GB114BP/BS GLOBUG LIGHTING SYSTEM 1 to 3 units QTY. DESCRIPTION 2....LB41827 ....LAMP 2....A300033800 ..BALLAST 2....A300038400 ..CAPACITOR 22 µF @ 480 VDC 2....1654000230 ..BALLOON PATCH KIT GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 31...

  • Page 31: Nameplate And Decals

    NAMEPLATE AND DECALS DANGER To avoid accident or injury NEVER exceed a travel speed of 5 MPH when using lighting system on a mobile equipment. DCL 1001 DANGER To avoid accident or injury ALWAYS make certain hardware is securely fastened on pipe clamps.
  • Page 32 NAMEPLATE AND DECALS PART NO. PART NAME QTY. REMARKS DCL1001 DECAL; DANGER, TRAVEL SPEED .......1 ..REPLACES P/N A400084000 DCL1002 DECAL; DANGER, PIPE CLAMP DCL416 DECAL; DANGER, ELECTRICAL SHOCK HAZ. DCL417 DECAL; WARNING, BURN HAZARD (LAMP) DCL418 DECAL; DANGER, HIGH VOLTAGE DCL415 DECAL;...

  • Page 33: Ballast Assembly S/N G30001 & Below

    BALLAST ASSEMBLY. S/N G30001 PAGE 34 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
  • Page 34 BALLAST ASSEMBLY. S/N G30001 PART NO. PART NAME QTY. REMARKS A000017700 BALLAST ASSY...............1 ..INCLUDES ITEMS W/ $ A100010202 FRAME A300033800 BALLAST (TRANSFORMER) CP ........1 ..INCLUDES ITEM W/ % A200016900 CASE (WIRE) A200018100 CASE (BALLAST) 1 CP A400035200 HOLDER (PLUG) 0020104015 SCREW &...

  • Page 35: Ballast Assembly S/N G30002 & Above

    BALLAST ASSEMBLY. S/N G30002 & ABOVE PAGE 36 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
  • Page 36 BALLAST ASSEMBLY. S/N G30002 & ABOVE PART NO. PART NAME QTY. REMARKS A000017702 BALLAST ASSY.............. 1 ..INCLUDES ITEMS W/ $ A100015401 FRAME A300033800 BALLAST (TRANSFORMER) CP ........1 ..INCLUDES ITEM W/ % A200020904 CASE (WIRE) A200018100 CASE (BALLAST) 1 CP A400079400 CABLE (LAMP) CP 0023303008...

  • Page 37: Fan Blower/Lamp Base Assembly

    FAN BLOWER/LAMP BASE ASSEMBLY PAGE 38 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
  • Page 38 FAN BLOWER/LAMP BASE ASSEMBLY PART NO. PART NAME QTY. REMARKS A000017600 BALLOON ASSY .............1 ..S/N G30001 SEE NOTE 1 A000017601 BALLOON ASSY .............1 ..S/N G30002 AND ABOVE SEE NOTE 2 A300033600 CABLE 1 (BALLOON) CP, QUICK-DISCONNECT ..1 ..S/N G30001 A300105500 CABLE 1 (BALLOON) CP, THREADED ......1 ..

  • Page 39: Balloon/Lamp Guard Assembly

    BALLOON/LAMP GUARD ASSEMBLY BALLOON PATCH PAGE 40 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
  • Page 40 BALLOON/LAMP GUARD ASSEMBLY PART NO. PART NAME QTY. REMARKS A000017600 BALLOON ASSY .............1 ..S/N G30001 SEE NOTE 1 A000017601 BALLOON ASSY .............1 ..S/N G30002 AND ABOVE SEE NOTE 2 GBBAL120 BALLOON CLOTH CP (OVAL-SHAPED) ......1 ..OPTIONAL GBBAL115D BALLOON CLOTH CP (DRUM-SHAPED) 0014808025 BUTTON SCREW &...

  • Page 41: Offset Pole Assembly

    OFFSET POLE ASSEMBLY PAGE 42 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
  • Page 42 OFFSET POLE ASSEMBLY PART NO. PART NAME QTY. REMARKS A000018200 OFFSET POLE ASSY............1 ..INCLUDES ITEMS W/ $ A200019103 OFFSET POLE A200018303 ADAPTER (OFFSET PIPE) 0013512045 BOLT AND WASHER (M12X45) 0014210025 WING BOLT (M10X25) 0013510025 BOLT AND WASHER (M10X25) 0043110026 WASHER (M10) E000028100...
  • Page 43 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...

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