MULTIQUIP GBX24BK Operation Manual
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MULTIQUIP GBX24BK Operation Manual

MULTIQUIP GBX24BK Operation Manual

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OPERATION MANUAL
GLOBUG
MODEL GBX24BK
LIGHT TOWER
Revision #2 (01/07/22)
To find the latest revision of this publication or
associated parts manual, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP GBX24BK

  • Page 1 OPERATION MANUAL GLOBUG MODEL GBX24BK LIGHT TOWER Revision #2 (01/07/22) To find the latest revision of this publication or associated parts manual, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING PAGE 2 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)

  • Page 3: Reporting Safety Defects

    1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.safercar.gov; or write to: Administrator NHTSA 1200 New Jersey Avenue, SE Washington, DC 20590 You can also obtain information about motor vehicle safety from http://www.safercar.gov. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 3...

  • Page 4: Table Of Contents

    Engine Wiring Diagram 2 ........57 Lights Wiring Diagram ........... 58 Trailer Wiring Diagram ........... 59 NOTICE Specifications and part numbers are subject to change without notice. PAGE 4 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)

  • Page 5: Safety Information

    COULD result in DEATH or SERIOUS INJURY. CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 5...
  • Page 6 „ DO NOT use the equipment for any purpose other than numbers of the nearest ambulance, doctor and fi re its intended purposes or applications. department. This information will be invaluable in the case of an emergency. PAGE 6 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 7 „ NEVER use the light tower mast as a crane. DO NOT lift anything with the mast. „ ALWAYS lower the light tower when not in use, or if high winds or electrical storms are expected. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 7...
  • Page 8 United States Forest Service for this before servicing equipment. purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator. PAGE 8 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 9 „ ALWAYS shutdown engine before transporting. „ Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 9...
  • Page 10 Stand Stand „ When using the lifting eye, only use a properly rated strap or chain and make sure it is properly secured. Transport Tie-down Points GloBugLED PAGE 10 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 11 If light tower becomes energized with high voltage, contact with the equipment could result in electrocution. „ NEVER operate GBX24BK light tower in winds in excess of 34 MPH. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 11...
  • Page 12 „ ALWAYS disconnect the NEGATIVE battery terminal before performing service on the generator. „ ALWAYS keep battery cables in good working condition. Repair or replace all worn cables. PAGE 12 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)

  • Page 13: Specifications

    Tier 4F Fuel Type Diesel Output Power 6.1 HP (4.6 kW) Fuel Capacity 45 gal (170 L) Starting Method Electric Start Engine Protection High Temp / Low Oil GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 13...

  • Page 14: Dimensions

    DIMENSIONS Figure 1. GBX24BK Dimensions Table 3. GBX24BK Dimensions Reference Dimension Letter in. (mm) 93.5 (2,370) 96.5 (2,450) 140.55 - 329 (3,570 - 8,360) PAGE 14 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)

  • Page 15: Footcandle Plot

    FOOTCANDLE PLOT Figure 2. GBX24BK Footcandle Plot GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 15...

  • Page 16: General Information

    An additional dimmer feature allows the operator to adjust the balloon output that best supports the application. The balloon utilizes an integrated fan that automatically inflates the unit in 20 seconds. PAGE 16 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)

  • Page 17: Control Panel

    10. Hour Meter — Indicates the number of hours that the 4. Actuator Switch — When turned, raises or lowers machine has been in use. the lampstand. 11. Panel Lamp — Lights the panel. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 17...

  • Page 18: Components

    COMPONENTS 21 22 Figure 4. GBX24BK Components PAGE 18 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 19 29. Cable — Connects the balloon lamp to the power located near the lifting eye on top of the cabinet to output of the generator. assist in leveling the light tower. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 19...

  • Page 20: Setup

    7. Grab the mast handles and rotate the mast until the WORKING POSITION lamp is facing the desired direction. 8. Tighten the mast locking knob to lock the mast in place. TOWING POSITION Figure 6. Positioning Jackstands PAGE 20 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 21 4. The lampstand will begin to rise (Figure 11). When the lampstand is in the desired position, release the actuator switch. The actuator switch will return to the center position automatically and lampstand will stop rising. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 21...
  • Page 22 UNLOCK LOCK Figure 12. Unlocking the Shackle CAUTION NEVER raise the mast without releasing the shackle. Equipment might get damaged. PAGE 22 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)

  • Page 23: Operation

    9. If any abnormal condition occurs, shut down the engine and correct the problem. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 23...
  • Page 24 The mast locking shackle will lock automatically. 2. To lower lampstand, turn down and hold the actuator switch to the storage position. PAGE 24 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)

  • Page 25: Storage

    Figure 18. Unzipping Balloon Cover 2. Cover the balloon and lampstand. Zip up the cover and fasten the 4 buckles (Figure 19). BUCKLE ZIPPER BUCKLE Figure 19. Zipping Balloon Cover GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 25...

  • Page 26: Transporting

    „When utilizing the rear lift pockets (Figure 20) ensure the forks are fully inserted before lifting. Figure 22. Loop Coupler FORKLIFT POCKETS Figure 20. Inserting Forklift Forks PAGE 26 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)

  • Page 27: Maintenance

    ALWAYS place the ON/OFF switch in the OFF position. before servicing. NEVER attempt any Disconnect negative battery cable from battery before maintenance work on a hot engine. servicing. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 27...
  • Page 28 MAINTENANCE WIRE ROPE EYE (under bottom of cart) Figure 23. Mast Maintenance PAGE 28 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 29 M7 Mast Nut Missing or damaged nut? Tighten or replace v - Daily Check n - Every 20 Hours l - Every 100 hours s - Every 500 hours GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 29...
  • Page 30 Replace B9 Fan Motors Not working properly? Replace v - Daily Check n - Every 20 Hours l - Every 100 hours s - Every 500 hours PAGE 30 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 31 T10 All Nuts and Bolts Damaged or Loosened? replace v - Daily Check n - Every 20 Hours l - Every 100 hours s - Every 500 hours GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 31...
  • Page 32 Connector Connectors on Control Box Burnt Connectors? Replace. v - Daily Check n - Every 20 Hours l - Every 100 hours s - Every 500 hours PAGE 32 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)

  • Page 33: Troubleshooting

    Error indicator of the lighting unit flashes Lamp lights up but not so bright. Clean the fan and air passage. continuously? GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 33...
  • Page 34 DC12V is applied to the lampstand Replace the contact blocks behind actuator but when operating, voltage at the actuator switch or cables. battery is not down? PAGE 34 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 35 Is mast not greased sufficiently? Apply grease. Mast cannot be lowered. Is wire caught on safety stopper? Replace wire. Is mast bended? Repair mast. Broken winch? Repair or replace. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 35...
  • Page 36 Engine start key on) Alternator L terminal is 0 V Engine stops after 10 sec Charging Failure Long 1 Short 3 while engine is running from Engine start PAGE 36 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 37 Nothing happens even when key switch is turned. PAL Fuse (50 A) connection) or wirings to these Actuator on lampstand does not work properly. components. Lamps such as tail lamps work properly. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 37...

  • Page 38: Safety Guidelines - Trailers

    „ Allow plenty of room for passing. A rule of thumb is that the passing distance with a trailer is 4 times the passing distance without the trailer. PAGE 38 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 39 Be sure your hitch and tow vehicle are rated for the that the tow rating of the tow vehicle is equal to or greater Gross Vehicle Weight Rating of your trailer. than that of the trailer. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 39...
  • Page 40 Also, before you start towing, adjust the mirrors so you can see the trailer as well as the area to the rear of it. PAGE 40 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 41 To fi nd the weight of the trailer vehicle lights. using an axle scale, you must know the axle weights of GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 41...
  • Page 42 YELLOW (TAIL & LICENSE) LICENSE YELLOW GREEN (STOP & TURN) TAIL LIGHT FLAT 4-PIN MOLDED FLAT 4-PIN MOLDED MATING CONNECTOR CONNECTOR LEFT TAIL LIGHT Figure C. Tow Vehicle Electrical Wiring PAGE 42 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 43 Before each tow, coat the ball with a thin layer of automotive the ball coupler. bearing grease to reduce wear and ensure proper operation. Check the locking device that secures the coupler to the ball for proper operation. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 43...
  • Page 44 In the open position, the coupler is able to drop fully onto the hitch ball. PAGE 44 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 45 • Cross chains underneath hitch and coupler with enough slack to permit turning and to hold tongue up, if the trailer comes loose. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 45...
  • Page 46 Gross Axle Weight Rating (GAWR). This is the most a the off, leading to death or serious injury. axle can weigh. Tighten lug nuts before each tow. PAGE 46 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 47 Information Placard is attached adjacent to or near the „ Improve fuel economy. trailer’s VIN (Certifi cation) label at the left front of the trailer „ Increase the tire life. (See Figure G). GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 47...
  • Page 48 It is a measurement of how much weight each by the tire. tire can support. You may fi nd this information in your owner’s manual. If not, contact a local tire dealer. Note: PAGE 48 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 49 (a total of six or more tires on the vehicle). a damaged tire before towing the trailer. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 49...
  • Page 50 Most trailer axles are built with sealed bearings that are not serviceable. Sealed bearings must be replaced as complete units. Figure J. Wheel Lug Nuts Tightening Sequence PAGE 50 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)
  • Page 51 Check the wire harness for cuts, fraying or other damage. If it needs replacing, contact your dealer. WARNING Improper operating taillights, stoplights and turn signals can cause collisions. Check all lights before each tow. GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 51...

  • Page 52: Block Diagram

    BLOCK DIAGRAM PAGE 52 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)

  • Page 53: Ac Wiring Diagram

    AC WIRING DIAGRAM NOTE: ITEM NUMBERS ON THIS DRAWING CAN BE REFERENCED ON THE AC WIRING DIAGRAM IN THE GBX24BK PARTS MANUAL GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 53...

  • Page 54: Dc Wiring Diagram

    DC WIRING DIAGRAM NOTE: ITEM NUMBERS ON THIS DRAWING CAN BE REFERENCED ON THE DC WIRING DIAGRAM IN THE GBX24BK PARTS MANUAL PAGE 54 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)

  • Page 55: Dimming And Light Switch Wiring Diagram

    DIMMING AND LIGHT SWITCH WIRING DIAGRAM GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 55...

  • Page 56: Engine Wiring Diagram 1

    ENGINE WIRING DIAGRAM 1 NOTE: ITEM NUMBERS ON THIS DRAWING CAN BE REFERENCED ON THE ENGINE WIRING 1 DIAGRAM IN THE GBX24BK PARTS MANUAL PAGE 56 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)

  • Page 57: Engine Wiring Diagram 2

    ENGINE WIRING DIAGRAM 2 NOTE: ITEM NUMBERS ON THIS DRAWING CAN BE REFERENCED ON THE ENGINE WIRING 2 DIAGRAM IN THE GBX24BK PARTS MANUAL GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 57...

  • Page 58: Lights Wiring Diagram

    LIGHTS WIRING DIAGRAM PAGE 58 — GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22)

  • Page 59: Trailer Wiring Diagram

    TRAILER WIRING DIAGRAM NOTE: ITEM NUMBERS ON THIS DRAWING CAN BE REFERENCED ON THE TRAILER WIRING LIGHTS IN THE GBX24BK PARTS MANUAL GBX24BK LIGHT TOWER • OPERATION MANUAL — REV. #2 (01/07/22) — PAGE 59...
  • Page 60 © COPYRIGHT 2022, MULTIQUIP INC. Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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