MULTIQUIP GloBug GB113BC Operation And Parts Manual
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MULTIQUIP GloBug GB113BC Operation And Parts Manual

MULTIQUIP GloBug GB113BC Operation And Parts Manual

Lighting system (for use with mq series generators)
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OPERATION AND PARTS MANUAL
GloBug
MODEL GB113BC
LIGHTING SYSTEM
(FOR USE WITH MQ SERIES GENERATORS)
Revision #4 (01/06/09)

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Summary of Contents for MULTIQUIP GloBug GB113BC

  • Page 1 OPERATION AND PARTS MANUAL GloBug MODEL GB113BC LIGHTING SYSTEM (FOR USE WITH MQ SERIES GENERATORS) Revision #4 (01/06/09)
  • Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...

  • Page 3: Proposition 65 Warning

    PROPOSITION 65 WARNING PAGE 2 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)

  • Page 4: Table Of Contents

    TABLE OF CONTENTS MQ GLOBUG LIGHTING COMPONENT DRAWINGS SYSTEM Nameplate and Decals Assembly ..... 36-37 Proposition 65 Warning ..........2 T-Handle Assembly ..........38-39 Table Of Contents ............. 4 Steering Assembly ..........40-41 Parts Ordering Procedures ........5 Outrigger Assembly ........... 42-43 Safety Information ..........

  • Page 5: Safety Information

    NOTICE NEVER use accessories or attachments that are not Addresses practices not related to personal injury. recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. Potential hazards associated with the operation of this...
  • Page 6 SAFETY INFORMATION LIGHTING SYSTEM SAFETY NOTICE DANGER NEVER leave any grease or oil residue on lamp surface when replacing or removing lamp. This can create hot NEVER use lighting system in rain, snow or spots, reducing the service life of the lamp. areas of high humidity that could generate electrical storms.
  • Page 7 SAFETY INFORMATION GENERATOR SAFETY Power Cord/Cable Safety If using a generator to power lighting system, DANGER refer to applicable generator manual safety NEVER let power cords or cables lay in water. information section. NEVER use damaged or worn cables or cords. Inspect ELECTRICAL SAFETY for cuts in the insulation DANGER...
  • Page 8 SAFETY INFORMATION LOADING AND UNLOADING TRANSPORTING SAFETY If lighting system is equipped with a transport lifting hook, NOTICE refer to the following safety information. When transporting the lighting system, if applicable, CAUTION always place in stow position and place mast in its carrying case.

  • Page 9: Specifications

    SPECIFICATIONS i f i o i t a t l e r r y t i l h t i r o t e l ( t a r ) r o ) 1 ( t t a l a t i l a ) °...

  • Page 10: Dimensions

    DIMENSIONS TOP VIEW STOW POSITION REAR VIEW SIDE VIEW Figure 1. Dimensions r e f r e f i r c i t p . t f i r c i t p . t f r e t r e t .
  • Page 11 FLOODLIGHT FOOTCANDLE PLOT Based on 360°glare-free coverage. SCALE: 1 GRID = 50 FT. (15.24 METERS) VALUES LISTED AS FOOTCANDLES Figure 2. Floodlight Footcandle Plot (Bal120- Oval Shaped) PAGE 12 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
  • Page 12 FLOODLIGHT FOOTCANDLE PLOT Based on 360°glare-free coverage. SCALE: 1 GRID = 50 FT. (15.24 METERS) VALUES LISTED AS FOOTCANDLES Figure 3. Floodlight Footcandle Plot (BAL120R-Reflector-Shaped Balloon) GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 13...
  • Page 13 FLOODLIGHT FOOTCANDLE PLOT Based on 360°glare-free coverage. SCALE: 1 GRID = 50 FT. (15.24 METERS) VALUES LISTED AS FOOTCANDLES Figure 4. Floodlight Footcandle Plot (BAL-115D-Drum Shaped Balloon) PAGE 14 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)

  • Page 14: General Information

    GENERAL INFORMATION The Multiquip GloBug Lighting System is a general purpose The lighting system can be raised vertically in excess of 14.58 feet (4.44 meters) by means of a manual winch. The tower floodlight tower intended for emergency and remote lighting tensioning system is designed to provide the necessary tension conditions.

  • Page 15: Components

    COMPONENTS Figure 5. Major Components PAGE 16 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
  • Page 16 COMPONENTS Figure 5 shows the location of the controls and components 12. ON/OFF Switch – Place this switch in the ON position for the GloBug Lighting System. The functions of each control to turn on the lamp. To turn off the lamp place in the down is described below: position (OFF).

  • Page 17: Setup

    SETUP 3. Lift up on each outrigger (2) from its stow position, rotate CAUTION - Read Manual backwards and place it in the deployed position, as shown in Figure 8. The outriggers will automatically lock in place Please read this entire manual carefully once they touch the ground, before attempting to operate the GloBug.
  • Page 18 SETUP 5. To position the balloon, simply loosen the adjustment lever by turning it counter- clockwise and either push down or up on the lever. Pushing down on the lever will cause the balloon to rise. Pushing up on the lever will allow the balloon to be lowered.

  • Page 19: Setup/Operation

    SETUP/OPERATION 4. Notice that the balloon envelope will begin to deploy as DANGER - HIGH VOLTAGE POWER LINES soon as power is applied by an active generator. This function is not controlled by the power ON/OFF switch. When raising mast, ALWAYS be on the lookout for overhead obstructions 5.

  • Page 20: Shutdown

    SHUTDOWN Figure 17. Hot Lamp Surface 4. Using the mechanical winch (Figure 5, item 2), fully lower the mast. Turn winch handle counter-clockwise to Figure 20. Outriggers (Stow Position) lower mast. 5. Using the adjustment lever (Figure 5, item 22) place the 8.

  • Page 21: Maintenance

    MAINTENANCE CAUTION - READ SAFETY GUIDELINES CAUTION - BALLOON ZIPPER SAFETY Before performing any maintenance DO NOT use excessive force when zipping or procedures, be sure to READ the lamp, unzipping the balloon. The possibility exists balloon, and general safety guidelines in of the zipper tearing, which would make the this manual.
  • Page 22 MAINTENANCE 2. Zip up the zipper at the bottom (Figure 23) of the balloon Installing a New Lamp and pull down the balloon envelope to cover the lamp 1. When installing a new lamp (Figure 26) use only MQ recommended type lamp. See parts section of this 3.
  • Page 23 MAINTENANCE Check Cable Wear Removing the Hanger The wire rope (cable) that raises and extends the mast is a very 1. Remove the M12 x 40 bolt (Figure 31) from the hanger important part of the GloBug lighting system. Following the pro- support assembly, then remove the hanger.
  • Page 24 MAINTENANCE Pulling-Out the Mast Sections 1. Grab hold of the main mast (Figure 33) and begin pulling the mast sections upwards. Start with second mast, and then the third mast. CABLE RELEASE ACCESS POINT 2. From the main mast, pull the winch cable wire to release the safety stopper pulley at the second mast.
  • Page 25 MAINTENANCE 5. Route the winch cable around the lower pulley of the Installation of Winch Cable second mast from front to back. 1. Route (pass) a new winch cable through the main mast pulley (Figure 36). 6. Continue pulling the cable and slide down the mast, be- ing careful not to activate the cable stop latches.
  • Page 26 MAINTENANCE Installation of Winch Ballast Box Removal 1. Reinstall the three retaining screws (Figure 30) and washers WARNING - HOT SURFACE (BALLAST) that secure the winch to the mast. Tighten screws between 24~ 33 ft-lbs. (33 ~ 45 N-m). Dangerous conditions exists inside the ballast compartment.
  • Page 27 MAINTENANCE Filter Replacement 5. Install a new filter over the brace as shown in Figure 42. Be sure to align the cut of the filter over the brace. WARNING - HOT SURFACE (LAMP FRAME) DO NOT replace filter immediately, allow a sufficient amount of time for the lamp assembly to cool down before changing filter.
  • Page 28 MAINTENANCE (WIRING DIAGRAM) Figure 44. Wiring Diagram GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 29...
  • Page 29 MAINTENANCE 0/ 24 - 6 H Figure 45. Maintenance Locations PAGE 30 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
  • Page 30 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...
  • Page 31 MAINTENANCE For a prolonged life cycle an extended quality follow the recommended GloBug service guidelines as referenced in Table 4. ❖ c a l ❖ c a l ❖ . y l ❖ e v i c a l ■ / e l r o t c s i...

  • Page 32: Troubleshooting (Lamps)

    TROUBLESHOOTING (LAMPS) If the problem cannot be remedied, please leave the unit Practically all breakdowns can be prevented by proper just as it is and consult Discount-equipment. handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Lamp Troubleshooting (Table 5) information shown below.

  • Page 33: Troubleshooting (Mast)

    TROUBLESHOOTING (MAST) Practically all breakdowns can be prevented by proper If the problem cannot be remedied, please leave the unit just as it is and consult Discount-equipment. handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Mast Troubleshooting (Table 6) information shown below.

  • Page 34: Explanation Of Codes In Remarks Column

    A blank entry generally indicates that the item is not sold assembly/kit that can be purchased, or is not available separately or is not sold by Multiquip. Other entries will for sale through Multiquip. be clarified in the “Remarks” Column.

  • Page 35: Suggested Spare Parts

    SUGGESTED SPARE PARTS GloBug LIGHTING SYSTEM 1 TO 3 UNITS Qty. Description 2 ..E000009800 ..BULB 2 ..A300033800 ..BALLAST/TRANSFORMER 2 ..A300038400 ..CAPACITOR, 24 μF @480 VDC 2 ..A100031301 ..BALLOON CLOTH 3 ..A400038300 ..FILTER 200 (AIR) GB113BC GLOBUG LIGHTING SYSTEM —...
  • Page 36 NAMEPLATE AND DECALS DANGER Make sure that generator is loaded when conveying Lighting Tower by forklift. Be sure to insert forks at marked position CAUTION exactly under pipe frame or base plate LAMP COVER BUZZER A400116400 Before operating GloBug ALWAYS unzip cover, fold into bag on top of balloon and zip.
  • Page 37 NAMEPLATE AND DECALS NAMEPLATE AND DECALS. PART NO. PART NAME QTY. REMARKS DCL413 DECAL; CAUTION COVER INFORMATION DCL404 DECAL; CAUTION LAMP COVER BUZZER DCL412 DECAL; WARNING, LIFT HANGER DCL416 DECAL; DANGER, ELECTRICAL SHOCK HAZ. DCL417 DECAL; WARNING, BURN HAZARD (LAMP) DCL402 DECAL;...
  • Page 38 T-HANDLE ASSY. T-HANDLE ASSY. PAGE 38 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
  • Page 39 T-HANDLE ASSY. T-HANDLE ASSY. PART NO. PART NAME QTY. REMARKS 1102700130 HANDLE GRIP A200023001 HANDLE ............2 ... INCLUDES ITEM W/ 0040730000 SNAP RING (30) 1503300130 SLEEVE BEARING (30DX34DX20) A100018905 BASE PLATE GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 39...
  • Page 40 STEERING ASSY. STEERING ASSY. PAGE 40 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
  • Page 41 STEERING ASSY. STEERING ASSY. PART NO. PART NAME QTY. REMARKS A200022903 FRONT SHAFT (L) A200022803 FRONT SHAFT (R) 2001200313 BRAKE PEDAL 2071214010 BRAKE 2071213211 BRAKE SHAFT 1041000131 SPRING (BRAKE) 0010308030 BOLT (M8x30) SUS 0033108000 NUT (M8) 0043108000 WASHER (M8) 0013212075 BOLT (M12x75) 1521120131 BOLT (M12x75) LEFT SCREW...
  • Page 42 OUTRIGGER ASSY. OUTRIGGER ASSY. PAGE 42 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
  • Page 43 OUTRIGGER ASSY. OUTRIGGER ASSY. PART NO. PART NAME QTY. REMARKS 0013116090 BOLT (M16x90) A100011601 BRACKET (OUT,R) R 0013510025 BOLT & WASHER (M10x25) 1501160111 SPACER (OUT,R) A200015303 OUTRIGGER R ..........1 ..... INCLUDES ITEM W/ A200015203 OUTRIGGER L ..........1 ..... INCLUDES ITEM W/ 1641000330 RUBBER FOOT 0043110000...
  • Page 44 MAST ADAPTER ASSY. MAST ADAPTER ASSY. PAGE 44 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
  • Page 45 MAST ADAPTER ASSY. MAST ADAPTER ASSY. PART NO. PART NAME QTY. REMARKS 2202390100 STAND ASSY..........1 ... INCLUDES ITEMS W/ 2202390112 STAND 2202500130 SHAFT (STAND) 2202500230 SPACER (STAND) 1502280130 WASHER 2202520110 COVER (SPRING) 1043002030 SPRING (STAND) L 1043002130 SPRING (STAND) R A400038801 GRIP SHAFT 0014808025...
  • Page 46 MAIN MAST ASSY. MAIN MAST ASSY. PAGE 46 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
  • Page 47 MAIN MAST ASSY. MAIN MAST ASSY. PART NO. PART NAME QTY. REMARKS 0020105008 SCREW & WASHER, M5X8 0013510025 BOLT & WASHER (M10x25) 1011000701 WINCH HM-G103 A100028105 FIRST MAST 0033112000 NUT (M12) 0043212000 WASHER, LOCK (M12) 0043112000 WASHER (M12) 1642001430 GROMMET 1052001710 HANGER 1711080130...
  • Page 48 WINCH ASSY. WINCH ASSY. 26 27 PAGE 48 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
  • Page 49 WINCH ASSY. WINCH ASSY. PART NO. PART NAME QTY. REMARKS 1011000701 WINCH HM-G103 .......... 1 ..... INCLUDES ITEMS W/ E000049800 FRAME E000049900 DRUM SHAFT E000050000 WASHER E000050100 SNAP RING 1011001460 WASHER 030208200 WASHER, LOCK M8 0010108015 BOLT, M8X15 1011001361 HANDLE 1011000460 SPRING 1011000360...
  • Page 50 MAST SECTION ASSY. MAST SECTION ASSY. PAGE 50 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
  • Page 51 MAST SECTION ASSY. MAST SECTION ASSY. PART NO. PART NAME QTY. REMARKS 1031040113 WIRE (4Dx4800L) 2002262010 BRACKET (PULLEY) .........1 ... MAST SECTION 2 A200027200 SECOND MAST 0023204010 SCREW (M4x10) 0023204006 SCREW (M4x6) A200027301 THIRD MAST GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12) — PAGE 51...
  • Page 52 BASEPLATE COVER ASSY. BASEPLATE COVER ASSY. PAGE 52 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
  • Page 53 BASEPLATE COVER ASSY. BASEPLATE COVER ASSY. PART NO. PART NAME QTY. REMARKS A100030101 COVER (BALLAST) A100030203 BOX (BALLAST) CP 0013510025 BOLT & WASHER (M10x25) 0013512025 BOLT & WASHER (M12x25) A400041101 STOPPER 0043112000 WASHER (M12) 0033112000 NUT (M12) 0013106010 BOLT (M6x10) E000032100 FREE BUSH 0013508015...
  • Page 54 BALLAST ASSY. BALLAST ASSY. PAGE 54 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
  • Page 55 BALLAST ASSY. BALLAST ASSY. PART NO. PART NAME QTY. REMARKS GB0043104000 WASHER, (M4) 0033104000 NUT, (M4) A300033800 BALLAST, CP E000056800 BALLAST HOLDER A200018200 HOLDER 0023305015 SCREW & WASHER, (M5x15) 0023305090 SCREW & WASHER, ( M5x90) 0013505015 BOLT & WASHER, (5x15) A300105600 CABLE, BALLAST CP 0043105000...
  • Page 56 FAN BLOWER/LAMP BASE ASSY. FAN BLOWER/LAMP BASE ASSY. PAGE 56 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
  • Page 57 FAN BLOWER/LAMP BASE ASSY. FAN BLOWER/LAMP BASE ASSY. PART NO. PART NAME QTY. REMARKS E000045000 CABLE CLAMP A300105500 CABLE 1 (BALLOON) CP A100013302 FLANGE 2204500130 SEAL (NORMAL) 1800001100 SHEET (BOTTOM) 2204500230 PACKING A300034400 PLATE (BOTTOM) A400038300 FILTER 200 (AIR)30 A200018000 PLATE (AIR) E000030100 BUZZER...
  • Page 58 BALLOON/LAMP GUARD ASSY. BALLOON/LAMP GUARD ASSY. PAGE 58 — GB113BC GLOBUG LIGHTING SYSTEM — OPERATION AND PARTS MANUAL — REV. #5 (01/16/12)
  • Page 59 BALLOON/LAMP GUARD ASSY. BALLOON/LAMP GUARD ASSY. PART NO. PART NAME QTY. REMARKS E000009800 LAMP A100010800 LAMP GUARD A100031301 BALLOON CLOTH CP 2204500130 SEAL, NORMAL 2204500230 PACKING A100028502 RED BALLOON COVER 2204220130 PLATE (CAP) 1800001000 SHEET (TOP) A300026901 PLATE (LAMP) 2204400130 FRAME PIPE 2204231530 SPRING (LAMP)
  • Page 60 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...

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