Related Manuals for KTM 350 EXC-F 2022
Summary of Contents for KTM 350 EXC-F 2022
- Page 1 SETUP INSTRUCTIONS 2022 350 EXC‑F 350 XCF‑W 350 EXC‑F SIX DAYS 350 EXC-F FACTORY EDITION Art. no. 3214519en...
- Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
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Page 4: Means Of Representation
1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips. - Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
- Page 6 2 SETUP – Together with an assistant, take the vehicle off the pallet. – Position the vehicle on a lift stand. – Check the vehicle for transport damage. Info The procedure in the event of transport damage is described in the Customer Service Manual. 402050-01 –...
- Page 7 SETUP 2 – Position turn signal indicator lamp in the combination instrument bracket. H01768-10 – Position the connector board and combination instrument on the upper triple clamp. – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis –...
- Page 8 2 SETUP Info Make sure the cables and wiring are positioned cor- rectly. – Position the handlebar clamps. Mount and tighten the screws evenly. Guideline Screw, handlebar 20 Nm clamp (14.8 lbf ft) Info The markings on the handlebar should be at the center of the handlebar clamps.
- Page 9 SETUP 2 – Position the handlebar clamps. Mount and tighten the screws evenly. Guideline Screw, handlebar 20 Nm clamp (14.8 lbf ft) Info The markings on the handlebar should be at the center of the handlebar clamps. Keep the installed gap widths equal when tighten- ing.
- Page 10 2 SETUP (EXC-F US) – Position the controls on the left handlebar half. S01410-01 (XCF‑W) – Position the controls on the left handlebar half. S03666-01 (All special models, XCF‑W) Warning Voiding of the government approval for road use and the insurance coverage If the combination switch is mounted, the vehicle’s road permit, if any, expires.
- Page 11 SETUP 2 (All EU/AR/ASEAN/BR/CN models) – Mount the turn signal switch. 402390-01 Condition Packaging V12 (All EU/AR/ASEAN/BR/CN models, EXC-F US) – Join all plug-in connectors to the connector board. – Route the cables without tension and secure with the cable ties. V01882-01 (XCF‑W) –...
- Page 12 2 SETUP – Route the cable without tension and secure with cable ties and cable holders. S01412-10 – Mount the mirror clamps on both sides. H01060-01 – Mount both rear mirrors with the adapter. E00474-01...
- Page 13 SETUP 2 – Preassemble the hand guards on the left and right. E00852-01 – Mount the left hand guard. – Mount the right hand guard. F01077-10 – Secure the handlebar cushion with two cable ties. – Install front fender. ( p.
- Page 14 2 SETUP Info The first charging process may take longer with a new 12-V battery. (EXC‑F AR/BR, EXC-F SIX DAYS BR) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of chil- dren.
- Page 15 SETUP 2 (All EU/AR/ASEAN/BR/CN models) – Remove connector from the bracket and join with turn signal wiring harness. V01884-10 – Insert the black and violet cables of the bulb included in the separate enclosure into the socket and position it in the turn signal indicator lamp.
- Page 16 2 SETUP – Disconnect tail light plug-in connector on the wiring harness. V01863-10 – Remove screws – Remove screws – Remove the license plate holder with the tail light. Info Pay attention to the cable of the tail light. – Feed the cable between the fairing parts.
- Page 17 SETUP 2 – Position the turn signal on both sides on the license plate holder, mount nuts with washers and tighten. – Position the license plate lamp on the license plate holder, and mount and tighten screws – Mount reflector on license plate holder.
- Page 18 2 SETUP – Mount and tighten screws V01865-10 – Mount and tighten screw Guideline Remaining screws, EJOT PT ® 2 Nm (1.5 lbf ft) chassis K60x25‑Z V01867-10 – Feed the wiring harnesses through the opening. – Position the license plate holder on the rear. S03684-01 –...
- Page 19 SETUP 2 – Join the plug-in connectors of tail light and turn signal cable harness with the wiring harness. Info Pay attention to routing of the wiring harnesses. – Install the rear left side cover. ( p. 36) – Install the air filter box cover. ( p.
- Page 20 2 SETUP – Mount the washer and splint V01874-10 – Position the left footrest and pin. Info Only insert the pin to the extent that the spring can still be mounted. S01398-10 – Position spring as shown. Spring engages in area V01875-10 –...
- Page 21 Mount the cable ties. (All special models, XCF‑W) – Install the engine guard. ( p. 36) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Attach the stickers included in the scope of supply (optional).
- Page 22 3 WORK Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
- Page 23 WORK 3 (All EU/AR/ASEAN/BR/CN models, EXC-F US) – Detach plug-in connectors and take off the headlight mask with the headlight. S01328-10 (XCF‑W) – Disconnect plug-in connector and take off the head- light mask together with the headlight. V01802-10 Installing the headlight mask with the headlight Main work (All EU/AR/ASEAN/BR/CN models, EXC-F US) –...
- Page 24 3 WORK Checking the headlight setting – Park the vehicle on a horizontal surface in front of a light- colored wall and make a mark at the height of the center of the low beam headlight. – Make another mark at a distance under the first marking.
- Page 25 WORK 3 Installing the shock absorber Main work – Push splash protector to the side and position the shock absorber. Mount and tighten screw Guideline Screw, top 80 Nm (59 lbf ft) Loctite ® 2701™ shock absorber – Mount and tighten screw Guideline A01014-11 Screw, bottom...
- Page 26 3 WORK (All special models) – Tighten screws Guideline Screw, top triple 17 Nm clamp (12.5 lbf ft) – Tighten screws Guideline Screw, bottom 15 Nm V01784-11 triple clamp (11.1 lbf ft) – Position the brake caliper, and mount and tighten screws Guideline Screw, front 25 Nm (18.4 lbf ft)
- Page 27 WORK 3 – Mount and tighten screw Guideline Screw, front wheel M20x1.5 35 Nm (25.8 lbf ft) spindle – Operate the hand brake lever several times until the brake lin- ings are seated correctly against the brake disc. – Remove the motorcycle from the lift stand. ( p.
- Page 28 3 WORK – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis S01321-10 Finishing work – Install the headlight mask with the headlight. ( p. 21) – Check the headlight setting. ( p. 22) 3.11 Removing the seat –...
- Page 29 WORK 3 – Mount and tighten screw Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis S03480-10 3.13 Removing the 12-V battery Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. –...
- Page 30 3 WORK – Pull back positive terminal cover and disconnect the positive cable from the 12-V battery. (EXC‑F AR/BR, EXC-F SIX DAYS BR) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of chil- dren.
- Page 31 WORK 3 – Remove screw and detach the battery compartment. – Lift out the 12-V battery. V01779-10 3.14 Installing the 12-V battery Main work – Insert the 12-V battery into the battery compartment with the terminals facing forward and secure with holding bracket (All EU/US/ASEAN/CN models) 12-V battery (HJTZ5S-FP-C) (EXC‑F AR/BR, EXC-F SIX DAYS BR)
- Page 32 3 WORK – Connect the positive cable to the 12-V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Info Contact disk must be mounted under screw cable lug with the claws toward the battery termi- nal. – Slide positive terminal cover over the positive terminal.
- Page 33 WORK 3 3.16 Connecting the negative cable of the 12-V battery Main work – Connect negative cable of the 12-V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Contact disk must be mounted under screw cable lug with the claws toward the battery terminal. T02638-10 Finishing work –...
- Page 34 3 WORK Info Even when there is no load on the 12-V battery, it discharges steadily each day. The charging level and the method of charging are very important for the service life of the 12-V battery. Rapid recharging with a high charging current shortens the service life of the battery. If the charging current, charging voltage, and charging time are exceeded, the 12-V battery will be destroyed.
- Page 35 WORK 3 3.18 Charging the 12-V battery (EXC‑F AR/BR, EXC-F SIX DAYS BR) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. –...
- Page 36 3 WORK – Disconnect the battery charger after charging the 12-V battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 3 months regularly when the motorcy- cle is not being used Finishing work –...
- Page 37 WORK 3 3.20 Installing the air filter box cover Condition The air filter box cover is secured. – Insert the air filter box cover in area and clip it into area V01815-12 – Mount and tighten screw Guideline Screw, air filter box EJOT PT ®...
- Page 38 3 WORK 3.22 Installing the rear left side cover – Position side cover and hook it in in areas – Mount and tighten screw Guideline Screw, sub- 35 Nm (25.8 lbf ft) Loctite ® 2701™ frame top V01878-10 3.23 Installing the engine guard (All special models, XCF‑W) –...
- Page 39 WORK 3 Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
- Page 40 3 WORK Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
- Page 41 WORK 3 3.27 Setting kilometers or miles Info If you change the unit, the value ODO is retained and converted accordingly. The values TR1, TR2, A1, A2 and S1 are cleared when the unit of measure is changed. Condition The motorcycle is stationary. –...
- Page 42 3 WORK Activating the function – Press the button The symbol continues to appear in the display and the next function appears. Deactivating a function – Press the button The symbol disappears in the display and the next function appears. 3.29 Setting the clock Condition...
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Page 43: Technical Data
TECHNICAL DATA 4 Chassis tightening torques Nozzle, crank chamber ventilation 2 Nm (1.5 lbf ft) Loctite ® 243™ Oil nozzle for clutch lubrication 2 Nm (1.5 lbf ft) Loctite ® 243™ Oil nozzle for conrod bearing lubri- 2 Nm (1.5 lbf ft) Loctite ®... - Page 44 4 TECHNICAL DATA Screw, oil filter cover 10 Nm (7.4 lbf ft) Screw, shift drum locating 10 Nm (7.4 lbf ft) Loctite ® 243™ Screw, shift lever 14 Nm (10.3 lbf ft) Loctite ® 243™ Screw, starter motor 10 Nm (7.4 lbf ft) Screw, starter motor - intermediate 10 Nm (7.4 lbf ft) Loctite...
- Page 45 TECHNICAL DATA 4 Nut, inner clutch hub M18x1.5 100 Nm (73.8 lbf ft) Loctite ® 243™ Nut, primary gear wheel M18LHx1.5 120 Nm (88.5 lbf ft) Loctite ® 243™ Screw plug, oil screen M20x1.5 15 Nm (11.1 lbf ft) Plug, timing chain tensioner M24x1.5 40 Nm (29.5 lbf ft) Screw, alternator cover...
- Page 46 5 SUBSTANCES Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
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Page 47: Auxiliary Substances
AUXILIARY SUBSTANCES 6 Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000... - Page 48 *3214519en* 3214519en 09/2021 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...