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KTM 350 EXC-F Setup Instructions
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KTM 350 EXC-F Setup Instructions

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SETUP INSTRUCTIONS
2021
350 EXC‑F
350 XCF‑W
350 EXC‑F SIX DAYS
350 EXC-F WESS
Art. no. 3214376en

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Summary of Contents for KTM 350 EXC-F

  • Page 1 SETUP INSTRUCTIONS 2021 350 EXC‑F 350 XCF‑W 350 EXC‑F SIX DAYS 350 EXC-F WESS Art. no. 3214376en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP – Position the turn signal indicator lamp in the combina- tion instrument bracket. – Remove the headlight mask with the headlight. ( p. 20) H01768-10 Condition Packaging V12 – Remove the box and the plastic packaging. Info An assistant prevents the motorcycle from falling over.
  • Page 7 SETUP 2 – Position the connector board and combination instrument on the upper triple clamp. – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Route the clutch line with the clutch master cylinder toward the front between the upper and lower triple 402736-10 clamps.
  • Page 8 2 SETUP Info The markings on the handlebar should be at the center of the handlebar clamps. Keep the installed gap widths equal when tighten- ing. (EXC‑F WESS EU, All Six Days models) – Remove screws and take off the handlebar supports. –...
  • Page 9 SETUP 2 Info The markings on the handlebar should be at the center of the handlebar clamps. Keep the installed gap widths equal when tighten- ing. (All EU/BR/CN models) – Position the controls on the right half of the handlebar. S03665-01 (EXC-F US) –...
  • Page 10 2 SETUP (EXC-F US) – Position the controls on the left handlebar half. S01410-01 (XCF‑W) – Position the controls on the left handlebar half. S03666-01 (EXC‑F WESS EU, All Six Days models, XCF‑W) Warning Voiding of the government approval for road use and the insurance coverage If the combination switch is mounted, the vehicle’s road permit, if any, expires.
  • Page 11 SETUP 2 (All EU/BR/CN models) – Mount the turn signal switch. 402390-01 Condition Packaging V12 (All EU/BR/CN models, EXC-F US) – Join all plug-in connectors to the connector board. – Route the cables without tension and secure with the cable ties. V01882-01 (XCF‑W) –...
  • Page 12 2 SETUP – Route the cable without tension and secure with cable ties and cable holders. S01412-10 – Mount the mirror clamps on both sides. H01060-01 – Mount both rear mirrors with the adapter. E00474-01...
  • Page 13 SETUP 2 – Preassemble the hand guards on the left and right. E00852-01 – Mount the left hand guard. – Mount the right hand guard. F01077-10 – Secure the handlebar cushion with two cable ties. – Install front fender. ( p.
  • Page 14 2 SETUP (All BR models) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of chil- dren. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.
  • Page 15 SETUP 2 – Insert the black and violet cables of bulb included in the separate enclosure into the socket and position it in the turn signal indicator lamp. S03673-01 – Position the turn signal on the headlight mask on both sides, mount nuts with washers and tighten.
  • Page 16 2 SETUP – Remove screws – Remove screws – Remove the license plate holder with the tail light. Info Pay attention to the cable of the tail light. – Feed the cable between the fairing parts. V01864-10 – Remove screws on the license plate holder and hang the tail light to the side.
  • Page 17 SETUP 2 – Drill a hole at marking on the license plate holder to the size of the marking. S03682-01 – Position the tail light together with the license plate holder on the license plate bracket. Info Ensure that the cables are routed correctly. S03683-10 –...
  • Page 18 2 SETUP – Feed the wiring harnesses through the opening. – Position the license plate holder on the rear. S03684-01 – Mount and tighten screws with the collar bushing. Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Mount and tighten screws Guideline Remaining screws, EJOT PT...
  • Page 19 SETUP 2 – Position spring as shown. Spring engages in area V01872-10 – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest. – Mount pin V01873-10 – Mount the washer and splint V01874-10 –...
  • Page 20 2 SETUP – Position spring as shown. Spring engages in area V01875-10 – Press the spring with special tool Footrest spring plier (79029083000) The special tool is applied to area on the footrest. – Mount pin V01876-10 – Mount the washer and splint V01877-10 –...
  • Page 21 SETUP 2 – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Attach the stickers included in the scope of supply (optional). – Set the kilometers or miles. ( p.
  • Page 22 3 WORK Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
  • Page 23 WORK 3 (All EU/BR/CN models, EXC-F US) – Detach plug-in connectors and take off the headlight mask with the headlight. S01328-10 (XCF‑W) – Disconnect plug-in connector and take off the head- light mask together with the headlight. V01802-10 Installing the headlight mask with the headlight Main work (All EU/BR/CN models, EXC-F US) –...
  • Page 24 3 WORK Checking the headlight setting – Park the vehicle on a horizontal surface in front of a light- colored wall and make a mark at the height of the center of the low beam headlight. – Make another mark at a distance under the first marking.
  • Page 25 WORK 3 Installing the shock absorber Main work – Push splash protector to the side and position the shock absorber. Mount and tighten screw Guideline Screw, top 80 Nm (59 lbf ft) Loctite ® 2701™ shock absorber – Mount and tighten screw Guideline V01811-11 Screw, bottom...
  • Page 26 3 WORK (EXC-F US, EXC‑F EU, XCF‑W, EXC‑F BR) – Tighten screws Guideline Screw, top triple 20 Nm clamp (14.8 lbf ft) – Tighten screws Guideline Screw, bottom 15 Nm V01756-11 triple clamp (11.1 lbf ft) (EXC‑F WESS EU, All Six Days models) –...
  • Page 27 WORK 3 (EXC‑F EU/BR/US, all Six Days models, XCF-W) – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change front wheel bearing. – Clean and grease shaft seal rings and contact sur- faces of the spacers.
  • Page 28 3 WORK Guideline Screw, fork stub 15 Nm (11.1 lbf ft) 3.10 Installing front fender Main work (EXC-F US, EXC‑F EU, XCF‑W, EXC‑F BR) – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V00340-10 –...
  • Page 29 WORK 3 3.11 Removing the seat – Remove screw S03480-10 – Raise the rear of the seat, pull the seat back, and lift it off. H02218-10 3.12 Mounting the seat – Mount the front of the seat on the collar bushings of the fuel tank, lower the seat at the rear, and push the seat forward.
  • Page 30 3 WORK 3.13 Removing the 12-V battery Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. – Dispose of 12 V batteries at a collection point for used batteries. Note Environmental hazard Hazardous substances cause environmental damage.
  • Page 31 WORK 3 (All BR models) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of chil- dren. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.
  • Page 32 3 WORK – Remove screw and detach the battery compartment. – Lift out the 12-V battery. V01779-10 3.14 Installing the 12-V battery Main work – Insert the 12-V battery into the battery compartment with the terminals facing forward and secure with holding bracket (All EU/CN/US models, XCF-W) 12-V battery (HJTZ5S-FP-C) (All BR models)
  • Page 33 WORK 3 – Connect the positive cable to the 12-V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Info Contact disk must be mounted under screw cable lug with the claws toward the battery termi- nal. – Slide positive terminal cover over the positive terminal.
  • Page 34 3 WORK 3.16 Connecting the negative cable of the 12-V battery Main work – Connect negative cable of the 12-V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Contact disk must be mounted under screw cable lug with the claws toward the battery terminal. T02638-10 Finishing work –...
  • Page 35 WORK 3 Info Even when there is no load on the 12-V battery, it discharges steadily each day. The charging level and the method of charging are very important for the service life of the 12-V battery. Rapid recharging with a high charging current shortens the service life of the battery. If the charging current, charging voltage, and charging time are exceeded, the 12-V battery will be destroyed.
  • Page 36 3 WORK 3.18 Charging the 12-V battery (All BR models) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. –...
  • Page 37 WORK 3 – Disconnect the battery charger after charging the 12-V battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 3 months regularly when the motorcy- cle is not being used Finishing work –...
  • Page 38 3 WORK 3.20 Installing the air filter box cover Condition The air filter box cover is secured. – Insert the air filter box cover in area and clip it into area V01815-12 – Mount and tighten screw Guideline Screw, air filter box EJOT PT ®...
  • Page 39 WORK 3 3.22 Installing the rear left side cover – Position side cover and hook it in in areas – Mount and tighten screw Guideline Screw, sub- 35 Nm (25.8 lbf ft) Loctite ® 2701™ frame top V01878-10 3.23 Installing the engine guard (EXC‑F WESS EU, All Six Days models, XCF‑W) –...
  • Page 40 3 WORK Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
  • Page 41 WORK 3 Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
  • Page 42 3 WORK 3.27 Setting the kilometers or miles Info If you change the unit, the value ODO is retained and converted accordingly. The values TR1, TR2, A1, A2 and S1 are cleared when the unit of measure is changed. Condition The motorcycle is stationary.
  • Page 43 WORK 3 Activating the function – Press the button The symbol continues to appear in the display and the next function appears. Deactivating a function – Press the button The symbol disappears in the display and the next function appears. 3.29 Setting the clock Condition...

  • Page 44: Technical Data

    4 TECHNICAL DATA Chassis tightening torques EJOT PT Remaining screws, chassis ® K60x25‑Z 2 Nm (1.5 lbf ft) Screw, active carbon filter (EXC- 5 Nm (3.7 lbf ft) F US, XCF‑W) EJOT PT Screw, air filter box cover ® K60x20-Z 3 Nm (2.2 lbf ft) EJOT PT ®...
  • Page 45 TECHNICAL DATA 4 Screw, bottom triple clamp 15 Nm (11.1 lbf ft) (EXC‑F WESS EU, All Six Days models) Screw, bottom triple clamp 15 Nm (11.1 lbf ft) (EXC-F US, EXC‑F EU, XCF‑W, EXC‑F BR) Screw, chain sliding piece 15 Nm (11.1 lbf ft) Screw, engine brace on engine M8x20 25 Nm (18.4 lbf ft)
  • Page 46 4 TECHNICAL DATA Screw-in fitting, cooling system M24x1.5 18 Nm (13.3 lbf ft) Loctite ® 243™...
  • Page 47 SUBSTANCES 5 Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).

  • Page 48: Auxiliary Substances

    6 AUXILIARY SUBSTANCES Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000...
  • Page 49 *3214376en* 3214376en 02/2021 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.com...

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