Related Manuals for Windsor Chariot 2 iGloss 20 CBPS20
Summary of Contents for Windsor Chariot 2 iGloss 20 CBPS20
- Page 1 Operating instructions (ENG) CBPS20 MODELS: 10020310 CBPSC20 10020320 CBPL20 10020330 CBPLC20 10020340 CBAL20 10020350 CBALC20 10020360 Read these instructions before using the machine. 86356230-W 09/19/12...
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Page 2: Machine Data Label
This machine applies a high luster to hard floor surfaces. Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. -
Page 3: Table Of Contents
Table of Contents Parts Machine Data Label ......2 Overview ........2 Body Brace . -
Page 4: Parts
Parts PARTS 86356230 Chariot iGloss... -
Page 5: Body Brace
Body Brace ORIENT BREAKER AS SHOWN (SEE DETAIL A) (SEE DETAIL A) SEE WIRING DIAGRAM FOR P/NS DETAIL A 86356230 Chariot iGloss... - Page 6 Body Brace SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86273820 SCREW 1/4-20 X 1.25 HHCS 86010630 WASHER 1/4 ID X 5/8 OD SS 86340020 COVER, PANEL MNT BREAKER 86275120 SCR, 1/4-20 X.75 PPHMS PHIL 86340030 BREAKER, 100A CIRCUIT 86277500 SCR,1/4-20 X 5/8 CARR SS 86229770 BLOCK, SHUNT MOUNT...
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Page 7: Body Lower
Body Lower 86356230 Chariot iGloss... - Page 8 Body Lower SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86273980 SCREW 10-32 X 3/4 PPHMS 86010650 SP WASHER #10 X 9/16 OD 86354990 CLAMP, .75 DIA, FLEX LOOP, NYLON 86010670 WASHER 5/16 FLAT SS 86279130 WASHER 5/16 SPLIT LOCK PLTD 86276780 SCR, 5/16-18 X 3/4 HHCS SS 86354570...
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Page 9: Body Lower Mounting
Body Lower Mounting 86356230 Chariot iGloss... - Page 10 Body Lower Mounting SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86279630 WASHER, .344IDX1.13ODX.09T PLT 86006760 SCREW 5/16-18 X 3/4HHCSGR5PLTDL 86275180 SCR, 5/16-18 X 1/2 HHCS GR5 NP 86356230 Chariot iGloss...
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Page 11: Bumper
Bumper 86356230 Chariot iGloss... - Page 12 Bumper SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86318180 BUMPER, TRIM, GRAY 86276980 SCREW 5/16-18 X 2 HHCS SS 86010670 WASHER 5/16 FLAT SS 86276070 SCR, 5/16-18 X 3/4 CARRIAGE SS 86270830 NUT 5/16-18 HEX NYLOCK SS 86323950 PAD, TIP 86327510 SCR, KA50X16, PT OHS, WN1412, A2 SS 86271840...
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Page 13: Burnishing Deck
Burnishing Deck WIRE HARNESS A TORQUE 18 FT-LBS B TORQUE 65 IN-LBS 86356230 Chariot iGloss... - Page 14 Burnishing Deck SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86354980 MOTOR, 36VDC 3 HP 2000RPM 86135970 KEY, 3/16 SQ X 5/8 LONG 86353470 BRACKET, MOTOR LIFT 86352910 SHROUD, OUTER 86353780 BRUSH, FLEXIBLE STRIP, 72" LONG 86352900 SHROUD, INNER 86353750 PLATE, SUPPORT, INNER SHROUD 86276920 SCREW 3/8-16x1...
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Page 15: Burnishing Deck Mounting
Burnishing Deck Mounting 14 13 A TORQUE 8 FT-LBS 6 7 8 86356230 Chariot iGloss... - Page 16 Burnishing Deck Mounting SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86353790 BRACKET, LINKAGE ARM 86277030 SCR, 5/16-18X1.25 CARRIAGE SS 86228840 BEARING FLANGED.314IDX.502OD 86259410 WASHER THRUST.51 ID X1ODX.063 86279350 WASHER, WAVE 1/2ID X3/4D X.125 86259420 WASHER, THRUST .51ID X 1 ODBRO 86010670 WASHER 5/16 FLAT SS 86270830...
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Page 17: Burnishing Deck Lift
Burnishing Deck Lift 86356230 Chariot iGloss... - Page 18 Burnishing Deck Lift SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86328040 PIN, CLEVIS, 1/4 X 2.0 L 86354750 WASHER, 1.00X.264X.070THK, NYL, BLK 86320880 ACT, 36VDC, 3.0" STK, 8.74 LNG 86008650 COTTER 1/4" RING 86342240 SPACER, .81 X 1.06 X .125 86356230 Chariot iGloss...
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Page 19: Pad Driver
Pad Driver A TORQUE 6 IN-LBS B TORQUE 20-22 IN-LBS C TORQUE 34-36 IN-LBS 86356230 Chariot iGloss... - Page 20 Pad Driver SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86352460 HUB, PAD DRIVER 86355650 GROMMET, .188ID x .438OD x .188T 86173140 SCR, KA40X16,PT OVAL,WN1412,PL 86355620 RETAINER, PAD CENTER LOCK 86173330 WASHER, M5, FLAT, ISO7093, SS 86327910 SCR, KA50X25, PT OHS, WN1412, PLTD 86355610 PAD DRIVER, FACE 20"...
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Page 21: Control Panel (Active Dust Control)
Control Panel A TORQUE 45-55 IN-LBS ACTIVE MODELS ONLY 86356230 Chariot iGloss... - Page 22 Control Panel SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86275260 SCR, 4-40 X 1/2 PPHMS 86326390 CONN, 8MM PITCH, 10 POSN 86352490 PANEL, CONTROL iGLOSS 20 86255910 STANDOFF, 1/4-20 X 1.0 HEX INS 86006850 SCR, 1/4-20 X 1.25 SSSCU 86005710 NUT, 1/4-20 HEX W/STAR 86279450...
- Page 23 Control Panel ACTIVE MODELS ONLY 86356230 Chariot iGloss...
- Page 24 Control Panel SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86332510 BOOT, SEAL PUSH BUTTON 11MM ACTIVE MODEL ONLY 86001260 BOOT, CB 3/8-32 UNS 86348640 LED, BAG FULL INDICATOR 86348960 LED, BATTERY INDICATOR 53217380 KNOB, SELECTION 63130140 SPRING ELEMENT 86295200 ASM, BUTTON, BLACK, W/BEZEL 86313950 SWITCH, SPDT 3 POSN MOM, ARROW...
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Page 25: Charger-Optional
Charger-Optional 86356230 Chariot iGloss... - Page 26 Charger-Optional SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86273780 SCR, 1/4-20 X 3/4 HHCS SS NP 86010780 WASHER 1/4 SPLIT LOCK PLTD 86010630 WASHER 1/4 ID X 5/8 OD SS 86234390 SP CORD ASM, 16/3 SJTW X 2M IEC 86353300 CHARGER, 36V 21A, OBC, 4 PROFILE 86344430...
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Page 27: Hinge
Hinge BLACK WIRE FROM CONTROL PANEL 86356230 Chariot iGloss... - Page 28 Hinge SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86276780 SCR, 5/16-18 X 3/4 HHCS SS 86010670 WASHER 5/16 FLAT SS 86328860 NUT, 5/16 PUSH-LOCK, PLTD 86270860 NUT, 10-24 U-TYPE SPEED 86277110 SCR, 10-24 X 3/4 PPHMS SS 86327680 SWITCH, INTERLOCK 86326320 BRACKET, HINGE UPPER 86228990...
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Page 29: Decals
Decals 86356230 Chariot iGloss... - Page 30 Decals SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86004970 LABEL WINDSOR LOGO DOMED 86353580 LABEL, PANEL, iGLOSS 20, DLX ACTIVE MODELS 86357750 LABEL, PANEL iGLOSS 20 PASSIVE MODELS 86354330 LABEL, iGLOSS 20 LEFT 86354340 LABEL, iGLOSS 20 RIGHT 86363810...
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Page 31: Drive-Chain
Drive-Chain A TORQUE 78 IN-LBS 86356230 Chariot iGloss... - Page 32 Drive-Chain SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86330720 CHAIN TENSIONER 86329350 NUT, 1/4-20 X 7/8 HEX COUPLING SS 86328050 WASHER, SHOULDER.48ID X 1.25OD 86005810 NUT, 1/4-20 HEX NYLOCK SS 86273100 SCR, 1/4-20X2-1/4 HXHD CAP 86322060 COLLAR, 12MM ID 86322050 SPROCKET, STEERING, 14T 86322040...
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Page 33: Drive-Lower
Drive-Lower A TORQUE 15/18 FT/LBS B TORQUE 120 IN/LBS C TORQUE 15 FT/LBS D TORQUE 60 IN/LBS AFTER 86356230 Chariot iGloss... - Page 34 Drive-Lower SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86326710 KEY, 5 X 5 X 16 86321670 WASHER, WHEEL SPACER 86319810 AXLE, DRIVE WHEEL 86319670 SLEEVE, BEARING 86363090 MOTOR, DRIVE WHEEL (2*) 86331990 BRUSH SET, 8.631-966.0 DRIVE MTR NOT SHOWN 98408960 BRAKE REPLACEMENT SMALL STAND ON NOT SHOWN...
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Page 35: Drive Mounting
Drive Mounting 86356230 Chariot iGloss... - Page 36 Drive Mounting SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86326080 BRACKET, LINKAGE MOUNT, RIGHT 86319730 BRACKET, LINKAGE MOUNT, LEFT 86331630 BRACKET, ROLLER GUIDE 86010670 WASHER, 5/16 X 3/4 SS 86276690 SCR, 5/16-18 X 1.75 CARR SS 86276070 SCR, 5/16-18 X 3/4 CARRIAGE SS 86270830 NUT, 5/16-18 HEX NYLOCK SS 86274760...
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Page 37: Console - Bag Enclosure
Console - Bag Enclosure 86356230 Chariot iGloss... - Page 38 Console - Bag Enclosure SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86173140 SCR, KA40X16,PT OVAL,WN1412,PL 86161800 CATCH CONCEALED KEEPER 86353230 COVER, BAG ENCLOSURE 86353650 SHAFT, .25 X 7.3, SS 86275810 SCR, 10-32 X 1 PPHMS BLK 86010650 SP WASHER #10 X 9/16 OD 86005640 NUT 10-32 HEX NYLOCK 86353170...
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Page 39: Frame & Rear Wheels
Frame & Rear Wheels 86356230 Chariot iGloss... - Page 40 Frame & Rear Wheels SERIALNO. PART NO. QTY DESCRIPTION NOTES FROM 86326260 BRACKET, FRAME LEFT 86326250 BRACKET, FRAME RIGHT 86356380 FRAME ASM IGLOSS 20 INCLUDES ITEM 8 & 9 SPACER, FLG .887ID X 1.055D X 86326220 .345LG 86318030 AXLE, 20MM X 562 MM 86318020 WHEEL, PU 150MM X 40MM 86223470...
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Page 41: Pedal Platform
Pedal Platform 86356230 Chariot iGloss... - Page 42 Pedal Platform SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86007110 SWITCH, 25A SPST 125-250V SNAP SCR, KA50X10, PT OHS, WN1412, 86172980 PLTD 86264930 CABLE TIE, 3.5" UL/CS 86326150 BRKT, LINEAR POT 86326140 PIN, DOWEL .25 X 2.75, STEEL 86318010 PEDAL, HEEL 86318000 PEDAL, ACCELERATOR...
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Page 43: Pedal Platform Mounting
Pedal Platform Mounting 86356230 Chariot iGloss... - Page 44 Pedal Platform Mounting SERIAL NO. PART NO. DESCRIPTION NOTES FROM 86327510 SCR, KA50 X 16, WN1412 A2 SS 86198440 CLAMP, 1/4 PLASTIC CABLE 86327910 SCR, KA50X25, PT OHS, WN1412, PLTD 86173330 WASHER, M5, FLAT, ISO7093, SS 86198470 CLAMP, 9/16 DIA NYLON 86356230 Chariot iGloss...
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Page 45: Steering
Steering 86356230 Chariot iGloss... - Page 46 Steering SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86259610 WHEEL STEERING 40 SPLINE HUB 86271610 NUT 5/8-18 HEX NYLOCK THN 86279420 WASHER,.75IDX1.25ODX.125THK NY 86339320 ASM SHAFT, STEERING, CS20 86234810 COVER, STEERING WHEEL 86356230 Chariot iGloss...
- Page 47 Vacuum-Optional 86356230 Chariot iGloss...
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Page 48: Vacuum-Optional
Vacuum-Optional SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86273920 SCREW 1/4-20 X 1.75 PPHMS 86010630 WASHER 1/4 ID X 5/8 OD SS 86353290 BRKT, VAC MOTOR 86312920 GASKET, VAC MOTOR 86012210 VAC MOTOR, 36VDC 2ST TD 86264940 CABLE TIE, 11.38" UL/CSA 86327500 MOUNT, VIBRATION 86002400... -
Page 49: Wiring-Battery
Wiring-Battery 86356230 Chariot iGloss... - Page 50 Wiring-Battery SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86329720 BATT, CBL, ASM, JUMPER 86356120 CABLE, ASM, BATTERY 86228400 BATTERY, 12V, 130AH 86328630 BATTERY, 12V 114A/H AGM NOT SHOWN 86283410 BATTERY, 12V, 225AH (J185H-AC) NOT SHOWN 86228430 BATTERY, 12V AGM 234AH NOT SHOWN REQD.
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Page 51: Wiring Diagram 1
Wiring Diagram 1 86356230 Chariot iGloss... - Page 52 Wiring Diagram 1 SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86354410 HARNESS, PANEL IGLOSS20 HARNESS, IGLOSS20 OPERATOR 86356360 PLATFORM 86354380 HARNESS, ROTARY SWITCH 86344450 HARNESS, MAIN ACTUATOR HARNESS, IGLOSS20 MAIN POT AND 86356350 BRAKE HARNESS, IGLOSS20 MAIN 86356370 CHARGER HARNESS, IGLOSS20 MAIN 86356340 TRACTION...
- Page 53 Wiring Diagram 2 86356230 Chariot iGloss...
- Page 54 Wiring Diagram 2 SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86352310 HARNESS, I-DRIVE GND DESCRIPTION DRIVE CONTROL RELAY BOARD PROCESSOR CIRCUIT BREAKER-DRIVE CONTROL CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT.
- Page 55 Wiring Diagram 3 86356230 Chariot iGloss...
- Page 56 Wiring Diagram 3 DESCRIPTION DRIVE CONTROL RELAY BOARD PROCESSOR CIRCUIT BREAKER-DRIVE CONTROL CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAY VACUUM MOTOR - OPTIONAL RELAYS ACTUATOR RELAYS MAIN...
- Page 57 Wiring Diagram 4 86356230 Chariot iGloss...
- Page 58 Wiring Diagram 4 DESCRIPTION DRIVE CONTROL RELAY BOARD PROCESSOR CIRCUIT BREAKER-DRIVE CONTROL CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAY VACUUM MOTOR - OPTIONAL RELAYS ACTUATOR RELAYS MAIN...
- Page 59 Wiring Diagram 5 86356230 Chariot iGloss...
- Page 60 Wiring Diagram 5 DESCRIPTION DRIVE CONTROL RELAY BOARD PROCESSOR CIRCUIT BREAKER-DRIVE CONTROL CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAY VACUUM MOTOR - OPTIONAL RELAYS ACTUATOR RELAYS MAIN...
- Page 61 Wiring Diagram 6 86356230 Chariot iGloss...
- Page 62 Wiring Diagram 6 DESCRIPTION DRIVE CONTROL RELAY BOARD PROCESSOR CIRCUIT BREAKER-DRIVE CONTROL CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAY VACUUM MOTOR - OPTIONAL RELAYS ACTUATOR RELAYS MAIN...
- Page 63 Wiring Diagram 7 86356230 Chariot iGloss...
- Page 64 Wiring Diagram 7 DESCRIPTION DRIVE CONTROL RELAY BOARD PROCESSOR CIRCUIT BREAKER-DRIVE CONTROL CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAY VACUUM MOTOR - OPTIONAL RELAYS ACTUATOR RELAYS MAIN...
- Page 65 Wiring Diagram 8 86356230 Chariot iGloss...
- Page 66 Wiring Diagram 8 DESCRIPTION DRIVE CONTROL RELAY BOARD PROCESSOR CIRCUIT BREAKER-DRIVE CONTROL CIRCUIT BREAKER-VACUUM MOTOR - OPTIONAL CIRCUIT BREAKER-BRUSH G1-G3 BATTERY 12V SIGNAL LAMPS REVERSE DIRECTION SIGNAL LAMPS DIRECTION FORWARD HORN LED-BATT. RELAYS-REVERSE DIRECTION RELAYS DIRECTION FORWARD RELAYS BRUSH MOTOR RELAY VACUUM MOTOR - OPTIONAL RELAYS ACTUATOR RELAYS MAIN...
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Page 67: Suggested Spare Parts
86353680 BREAKER, 1.5A, CARLING MAGNETIC 86316160 BREAKER, 18A, 250VAC, 32VDC 86353780 BRUSH, FLEXIBLE STRIP, 72" LONG 86348010 BRUSH SET, BURNISHER MOTOR 86135310 BRUSH SET, 24/36V VAC, WINDSOR 86232780 CHAIN MASTERLINK 12.7MM 86284790 FILTER BAG (10 PACK) 86327830 GASKET,.188X.31X41.0 86354630 GASKET, BAG MOUNT 86353660 GASKET, BAG COVER, 43.6"... -
Page 68: Serial Numbers
Serial Numbers REF. NO MODEL: SERIAL # 10020350000012, 10020360000016 10020350000012, 10020360000013 10020350000014, 10020360000017 86356230 Chariot iGloss...