Windsor Chariot iGloss Burnisher CB20 Operating Instructions Manual
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Windsor Chariot iGloss Burnisher CB20 Operating Instructions Manual

Windsor burnishers and floor machines operating instructions
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See also: Operator's Instruction Manual
iGLOSS
FROM SERIAL #10020080000118
MODELS: CB20
10020080
CBE20
10020100
86306300-R
02/03/09
CBCD20
10020160
Read these instructions before using the machine.
Operating Instructions (ENG)

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Summary of Contents for Windsor Chariot iGloss Burnisher CB20

  • Page 1 iGLOSS FROM SERIAL #10020080000118 MODELS: CB20 10020080 CBE20 10020100 86306300-R 02/03/09 CBCD20 10020160 Read these instructions before using the machine. Operating Instructions (ENG)
  • Page 2 MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ Phone Number: _________________________________________________________________________________________ The Chariot burnisher is a battery powered, ride-on, hard floor burnisher intended for commercial use. The appliance applies a high luster to hard floor surfaces. OVERVIEW 86306300 CHARIOT BURNISHER 11/09/07...

  • Page 3: Table Of Contents

    Machine Data Log/Overview...2 Table Of Contents ...3 HOW TO USE THIS MANUAL How To Use This Manual...1-1 SAFETY Important Safety Instructions ... 2-1 Hazard Intensity Level... 2-2 Safety Label Location... 2-3 OPERATIONS Technical Specifications... 3-1 How The Machine Works..3-3 Components...

  • Page 4: How To Use This Manual

    The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important.

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.

  • Page 6: Hazard Intensity Level

    WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging.

  • Page 7: Safety Label Location

    NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. 86244310 PRV NO. 500956 CAUTION LABEL 86243830 (2) PRV NO. 500663 PINCH CAUTION 86252520 PRV NO. 80885 BATTERY CAUTION 86306300 CHARIOT BURNISHER 11/09/07...

  • Page 8: Technical Specifications

    TECHNICAL SPECIFICATIONS ITEM Nominal power Rated Voltage Rated Amperage Batteries Battery Compartment Dimensions Propelling Motor Mass (GVW) Weight empty without batteries Tires Maximum Speed Frame Construction Brake Minimum aisle u-turn width Maximum rated climb and descent angle 86306300 CHARIOT BURNISHER 11/09/07 DIMENSION/CAPACITY 3450 W 36 Volts DC...
  • Page 9 ITEM Height Length Width Width of Burnishing Path LENGTH SPECIAL NOTES: The sound pressure level at the operator’s ear was measured to be 64 dBA. This was a nearfield, broad- band measurement taken in a typical industrial environment on a tile floor. This appliance contains no possible source of impact noise.

  • Page 10: How This Machine Works

    HOW THIS MACHINE WORKS The Chariot is a battery powered, self propelled, hard floor burnisher intended for commercial use. The appliance spins a high-speed burnishing pad in contact with the floor surface to produce a high luster shine. The machines primary systems are the burnishing system, the dust control system and the operator control system.

  • Page 11: Components

    1. Control Panel-Drive 2. Control Panel-Burnish 3. Control Housing 4. Pedal Platform 5. Rear Cover 6. Cover 7. Filter Access Lid 8. Burnisher Deck 86306300 CHARIOT BURNISHER 11/09/07 COMPONENTS...

  • Page 12: Drive Controls

    DRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07...
  • Page 13 Key Switch Emergency Stop/Brake Switch Directional Control Switch Throttle Pedal Operator Presence Pedal Speed Control Switch KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate key clockwise. To turn the machine off, rotate key counterclockwise. EMERGENCY STOP/BRAKE SWITCH This safety feature is designed to cut all power to the machine at any time and apply parking brake.
  • Page 14 DRIVE CONTROLS SPEED CONTROL SWITCH Controls the maximum speed of the machine. There are two setting intended for scrubbing, speeds 1 and 2. Speed 3 is recommended for transport only, not scrubbing. To increase speed, press the top of the switch. To decrease speed, press bottom of the switch.
  • Page 15 10. BATTERY CHARGE LEVEL INDICATOR- BASIC Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged.
  • Page 16 BURNISHER CONTROLS 3. Pad Pressure Meter 1. Pad Adjustment Knob 2. Burnisher Head Switch 86306300 CHARIOT BURNISHER 11/09/07...
  • Page 17 1. PAD ADJUSTMENT KNOB Rotate knob to adjust pad pressure. 2. BURNISHER HEAD SWITCH Raises/lowers burnisher head. To lower head, press the bottom of the switch. To raise head, press the top lf the switch. The motor will run only when the head is down and the machine is propelling. 3.

  • Page 18: Machine Operation

    MACHINE OPERATION PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machine inspection checklist items. STARTING MACHINE NOTE: Perform pre-run machine check before operating machine.

  • Page 19: To Begin Burnishing

    TO BEGIN BURNISHING When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children. 1. Place left foot on operator presence pedal. Throttle pedal must be in neutral position. 2. Turn machine power on. 3.

  • Page 20: Maintenance

    MAINTENANCE SERVICE SCHEDULE MAINTENANCE Check water level of batteries after charging; add distilled water if necessary. Visually check for damaged or worn tires. Check pad for proper installation. Check dust vacuum hose connections. Check both pedals, brake and steering for proper operation.

  • Page 21: Batteries

    Rear Cover Retainer Knob Rear Cover Battery Connector-Machine Batteries Battery Tray Battery Tray Latch 86306300 CHARIOT BURNISHER 11/09/07 MAINTENANCE-BATTERIES...
  • Page 22 MAINTENANCE-BATTERIES BATTERIES The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times.
  • Page 23 CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. Battery Check CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate. Check the hydrometer readings against this chart.
  • Page 24 MAINTENANCE-BATTERIES 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machine. FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first.
  • Page 25 Dust Bag/Filter Pads Skirts 86306300 CHARIOT BURNISHER 11/09/07 MAINTENANCE...

  • Page 26: Dust Bag Replacement

    MAINTENANCE DUST BAG REPLACEMENT 1. Raise cover to expose filter cover. 2. Using lifting access hole, lift bag cover. 3. Carefully remove bag from hose. 4. Slide a new bag onto hose. Ensure bag is pushed on so that top of bag rest on top lip of filter cover.

  • Page 27: Pad Driver Replacement

    PAD DRIVER REPLACEMENT Turn key switch on to lower deck down. Make sure pad adjustment knob is turned fully in the up position (-) counter clockwise. Use needle nose vise grips to clamp together spring retainer bars between spring. Remove the four bolts holding deck assembly onto frame.
  • Page 28 MAINTENANCE-PAD DRIVER Use Gear puller to remove pad driver from motor shaft. Take care not to misplace motor shaft key. Install new pad driver, motor shaft key, spacer, washer and bolt. Then install pad lock keeper, pad and pad lock. Turn deck assembly over onto pad Reattach wires to motor and connect motor wire harness 3 7/8...

  • Page 29: Shunt Adjustment

    SHUNT ADJUSTMENT This pad pressure meter adjustment is factory set. Over the course of time it may become necessary to adjust this setting using the slotted connection on the shunt. Check the amp range when nuisance tripping of the pad motor controller indicates that the shunt may be out of adjustment.

  • Page 30: Drive Motor & Brake

    MAINTENANCE-DRIVE MOTOR & BRAKE Drive motor Parking brake Drive chain 4-11 86306300 CHARIOT BURNISHER 10/29/08...
  • Page 31 ELECTRIC PARKING BRAKE ENGAGEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. Electric Brake Engagement This machine is equipped with an electric parking brake. The brake automatically engages and keeps the machine from moving whenever the operator steps off the platform or when emergency stop is engaged.
  • Page 32 MAINTENANCE-DRIVE MOTOR & BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around the motors. Use tap pressure only. FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 1.

  • Page 33: Circuit Protection

    CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.

  • Page 34: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE No power to machine Battery disconnected Emergency shut-off activated Battery cables corroded Faulty key switch Little or no propel Low battery charge Machine turned on with pedal not in neutral position Tripped circuit breaker Controller overheated Loose motor connection Faulty throttle circuit or potentiometer Faulty drive reset circuit or switch Faulty operator presence pedal...

  • Page 35: Propel Circuit Board Troubleshooting

    PROPEL CIRCUIT BOARD TROUBLESHOOTING Curtis 1228 LED DIAGNOSTICS- Basic and Cylindrical During normal operation, with no faults present, the status LED is steadily on. If the controller detects a fault, the status LED provides two types of information. First, it displays a slow flash (2 Hz) or a fast flash (4 Hz) to indicate the severity of the fault.
  • Page 36 PROGRAMMER LCD CODE DISPLAY PROC/WIRING FAULT BRAKE ON FAULT PRECHARGE FAULT BRAKE OFF FAULT CURRENT SENSE FAULT HW FAILSAFE EEPROM FAULT POWER SECTION FAULT 86306300 CHARIOT BURNISHER 05/27/08 4-17 MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES EXPLANATION POSSIBLE CAUSE HPD fault present for 1.
  • Page 37 BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/07...

  • Page 38: Bumper

    BUMPER 86306300 CHARIOT BURNISHER 11/09/07...
  • Page 39 PART NO. PRV NO. 86276890 70752 86007070 70849 86063230 140813 86063240 140814 86071020 140783 86270830 57023 86010670 87029 86070730 140729 86197040 57264 86279130 87083 86251750 67602 DESCRIPTION SCR, 5/16-18X3/4 PTHMS SS SCR, #12 X 1.25 PPHMS SS BUMPER, LEFT BUMPER, RIGHT BRKT, FRONT BUMPER NUT, 5/16-18 HEX NYLOCK SS WASHER, 5/16 FLAT SS...

  • Page 40: Control Panel

    CONTROL PANEL 86306300 CHARIOT BURNISHER 11/09/07...
  • Page 41 PART NO. PRV NO. 86273820 70019 86273830 70020 86010780 87162 86274380 70192 86277480 70850 86070670 140722 86008760 80682 86005810 57245 86255910 73659 86006850 70393 86237000 80688 86010630 87013 86008920 80889 86007180 72160 86270830 57023 86005710 57105 86255900 73538 86223740 70872 86257140 72196 86007190...

  • Page 42: Controls & Housing

    CONTROLS & HOUSING DETAIL 'A' SEE DETAIL 'A' 86306300 CHARIOT BURNISHER 12/22/08...
  • Page 43 PART NO. PRV NO. 86290540 86277480 70850 86237900 35278 86010670 87029 86070710 140726 86270850 57026 86277420 70841 86062220 270117 86006370 67315 86005810 57245 86273300 00-000277 86010780 87162 98406090 270106 86270990 57090 86229770 140805 86255900 73538 86251410 67506 86279750 87252 86089650 78524 86273980 70066...

  • Page 44: Decal

    DECALS 86306300 CHARIOT BURNISHER 01/06/09...
  • Page 45 500780 86244350 501050 NOTE: See “SAFETY LABEL LOCATION” page for safety label information. DESCRIPTION LABEL, WINDSOR LOGO DOMED DECAL, CHARIOT SIDE IGLOSS RT DECAL, CHARIOT, SIDE IGLOSS LT LABEL, PANEL BASIC LEFT LABEL, PANEL DECAL , RH LABEL, COVER PANEL...

  • Page 46: Filter

    FILTER 86306300 CHARIOT BURNISHER 11/09/07...
  • Page 47 PART NO. PRV NO. 86006590 70088 86270320 39729 86002840 27282 86072500 14398 86002380 20046 86079280 620094 86270970 57081 86276890 70752 86079250 620091 86270990 57090 86271820 57270 86063790 27880 86072510 14399 86284870 2003SM DESCRIPTION SCR, 10-32 X 1/2 PPHMS SS HOSE ASM, 1.5 BLK VAC X 36 CUFF, 1.5 SLIP X 1.5 HOSE BRKT, FILTER COVER LATCH CLAMP, 2.25”...

  • Page 48: Frame-Lower

    FRAME-LOWER 5-11 86306300 CHARIOT BURNISHER 11/09/07...
  • Page 49 PART NO. PRV NO. 86300060 86088760 75458 86270830 57023 86071430 140863 86071120 140811 86010670 87029 86064300 140790 86070740 140730 86276070 70593 86091420 05251 86088750 75457 86277470 70848 86071130 140812 86070750 140731 86070760 140733 86279130 87083 86197040 57264 86079290 620097 86010630 87013 86271870 57290...

  • Page 50: Frame-Upper

    FRAME-UPPER 5-13 86306300 CHARIOT BURNISHER 11/09/07...
  • Page 51 PART NO. PRV NO. 86071360 140855 86270830 57023 86010670 87029 86276070 70593 86292100 86074160 270101 86073500 270090 86277460 70847 86238450 36245 DESCRIPTION BRKT, HORIZ ELECT, BURNISHER NUT, 5/16-18 HEX NYLOCK SS WASHER, 5/16 FLAT SS SCR, 5/16-18 X 3/4 CARRIAGE SS PLATE VERTICAL SUPPORT CHANNEL, RIGHT DELUXE BRKT, SIDE CHANNEL L...

  • Page 52: Hood

    HOOD 5-15 86306300 CHARIOT BURNISHER 12/22/08...
  • Page 53 PART NO. PRV NO. 86274460 70205 OPEN 86032920 75482 86006840 70390 86005810 57245 86010630 87013 86076710 41533 86273780 70015 86226370 14493 86273830 70020 86076720 41534 86031140 51408 86275570 70505 86254280 730331 86250250 66286 86279630 87212 DESCRIPTION SCR, 1/4-20 X 3/8 HHCS PLT TANK, VACUUM BODY COVER SCR, 1/4-20 X 1 FHCS PLTD NUT, 1/4-20 HEX NYLOCK SS...

  • Page 54: Pedal Platform

    PEDAL PLATFORM 5-17 86306300 CHARIOT BURNISHER 11/09/07...
  • Page 55 PART NO. PRV NO. 86217650 34432 86222700 34429 86216380 140713 86007110 72123 86279720 87248 86272040 57503 86223580 67502 86222520 34431 86277390 70836 86079000 20054 86279730 87249 86204290 70835 86222510 34430 86254970 730304 86222780 620047 86277360 70833 86274340 70179 86224360 730325 86911060 620050 86279140...
  • Page 56 PEDAL PLATFORM 5-19 86306300 CHARIOT BURNISHER 11/09/07...
  • Page 57 PART NO. PRV NO. 86277430 70843 86274690 70258 86264920 27049 86231070 730328 86010670 87029 86259430 87485 86010770 87143 86270830 57023 86256470 70852 86005810 57245 86010810 87191 86004480 629993 68286580 47479 86007780 73576 86279760 87256 86259440 87486 86271190 57142 86248920 66487 86278850 80613 86008680...

  • Page 58: Rear Cover

    REAR COVER 5-21 86306300 CHARIOT BURNISHER 011/09/07...
  • Page 59 PART NO. PRV NO. 86276780 70728 86279130 87083 86010670 87029 86031790 270701 86031780 270082 86005860 57273 86228980 09152 86275870 70556 86242140 72193 86010770 87143 86248380 66433 86005630 57022 86071030 140786 86010780 87162 86271940 57299 86006560 70083 86066940 140891 DESCRIPTION SCR, 5/16-18 X 3/4 HHCS SS WASHER, 5/16 SPLIT LOCK PLTD WASHER, 5/16 FLAT SS COVER, REAR, BASIC...

  • Page 60: Deck Lift Mechanism

    DECK LIFT MECHANISM DETAIL 'A' 5-23 86306300 CHARIOT BURNISHER 01/17/09 SEE DETAIL 'A'...
  • Page 61 PART NO. PRV NO. 86271840 57285 86279130 87083 86135970 48045 86028170 53269 86277030 70780 86006560 70083 86010670 87029 86231090 80809 86071480 140868 86270830 57023 86228840 09124 86259400 87205 86083510 66834 86277130 70795 86073440 149992 86026450 730352 86278910 87003 86010790 87163 86276920 70755 86248280...

  • Page 62: Deck Lift Linkage

    DECK LIFT LINKAGE DETAIL 'A' 5-25 DETAIL 'A' DETAIL 'B' 86306300 CHARIOT BURNISHER 12/13/08 DETAIL 'B'...
  • Page 63 PART NO. PRV NO. 86004870 48077 86254590 81247 86005690 57085 86253260 730348 86270990 57090 86234620 270107 86259410 87206 86071330 140846 86248980 81438 86231330 14664 86008670 80606 86012130 86071320 140845 86276070 70593 86270830 57023 86066980 149990 86255100 73443 86090360 87492 86078730 51412 86316620 86316630...

  • Page 64: Steering

    STEERING 5-27 86306300 CHARIOT BURNISHER 11/09/07...
  • Page 65 PART NO. PRV NO. 86271610 57228 86234810 27945 86259610 730117 86224050 730318 86228790 09111 86091740 140720 86270830 57023 86005610 57016 86219600 45012 86272900 67416 86224060 730319 86219650 48110 86228670 09072 86276070 70593 86224800 730315 86010670 87029 86135970 48045 86275190 70377 86008610 80595 86001030...

  • Page 66: Wheel-Front Drive-Chain

    WHEEL-FRONT DRIVE-CHAIN 86306300 CHARIOT BURNISHER 05/19/08 5-29...
  • Page 67 PART NO. PRV NO. 86223980 09134 86223480 67450 86219420 41510 86224040 730306 86005510 53810 86216210 53820 86227440 05261 86136360 57275 86010720 87086 86222730 620038 86277320 70828 86275640 70515 86279700 87244 86219620 48106 86007620 730310 86279710 87245 86136640 70262 86222710 620036 86279690 87243 86277340...

  • Page 68: Wheel-Front Brake

    WHEEL-FRONT BRAKE 5-31 86306300 CHARIOT BURNISHER 10/29/08...
  • Page 69 PART NO. PRV NO. 86010790 87163 86275190 70377 86006170 66031 86005810 57245 86277320 70828 86233410 81270 86005710 57105 86273740 70010 86008920 80889 86257490 76155 86006840 70390 86010630 87013 86273340 00-000289 86001740 140816 86270990 57090 86301950 86264930 27050 86301960 86010650 87018 86274290 70162 DESCRIPTION...

  • Page 70: Wheel-Front Drive, Gear

    WHEEL-FRONT DRIVE, GEAR 5-33 86306300 CHARIOT BURNISHER 10/29/08...
  • Page 71 PART NO. PRV NO. 86275190 70377 86010790 87163 86002830 27196 86006170 66031 86264930 27050 86301950 86230010 140808 86273340 00-000289 86006840 70390 86257490 76155 86010630 87013 86005710 57105 86273740 70010 86008920 80889 86233410 81270 86005810 57245 86011120 89262 86259920 89273 86215440 140920 86223980 09134...

  • Page 72: Wheel-Rear

    WHEEL-REAR 86306300 CHARIOT BURNISHER 11/09/07 5-35...
  • Page 73 PART NO. PRV NO. 86259950 89276 86008710 80623 86232130 17309 DESCRIPTION WHEEL, 10X2.5 W/BRNGS, GRY, NT RING, ¾” EXT SNAP H-D CAP, 2.75 ID X 1.0 L BLK VINYL 86306300 CHARIOT BURNISHER 11/09/07 WHEEL-REAR SERIAL NO. NOTES: FROM 5-36...

  • Page 74: Wiring-Batteries

    WIRING-BATTERIES 86306300 CHARIOT BURNISHER 11/09/07 5-37...
  • Page 75 PART NO. PRV NO. 86260200 80872 86002510 23125 86008920 80889 86271910 57295 86010670 87029 86264960 27915 86260610 880836 86002570 23190 86260230 80876 86002580 23191 86008760 80682 86229700 08071 86008300 78242 86008410 78568 86272810 67132 86092910 51396 86254990 730313 86278150 70117 86259910 89265 86088790...

  • Page 76: Wiring-Components

    WIRING-COMPONENTS 86306300 CHARIOT BURNISHER 02/03/09 5-39...
  • Page 77 PART NO. PRV NO. 86273830 70020 86010780 87162 86255910 73659 86005710 57105 86006850 70393 86005710 57105 86010630 87013 86008920 80889 86238500 81427 86276070 70593 86233410 81270 86270830 57023 86239720 41520 DESCRIPTION SCR, 1/4-20 X 1/2 HHCS SS WASHER, 1/4 SPLIT LOCK PLTD STANDOFF, 1/4-20 X 1.0 HEX INS NUT, 1/4-20 HEX W/STAR WASHER SET SCR, 1/4-20 X 1.25L...

  • Page 78: Wiring-Control Panel

    WIRING-CONTROL PANEL 25 BLK 23 RED 51 WHT/RED 23 BLK 22 RED REMOVABLE 16 LT BLU 17 WHT/YLW 25 BLK 23 RED 50 RED STATUS LED DIAGRAM A 26 YLW 31 GRY 21 LT BLU 60 RED 34 RED 7 BRN 18 WHT/ BLU 5 ORG 10 GRN...
  • Page 79 PART NO. PRV NO. 86239180 41537 86261250 29273 86010860 880353 86261210 29204 86237000 80688 86260560 880428 86251490 67619 86311210 DESCRIPTION HARNESS, CONTROL PANEL BRSHR DIODE ASM, FAST RECOVERY WIRE, 4X20 BK CTERM X 5/16 RING DIODE ASM, 76008 X 76008 FUSE, 80 AMP WIRE, 4X10RD 5/16RING X 5/16RING RESISTOR ASM, 1/2 WATT 33 OHM...

  • Page 80: Wiring-Drive Motor

    WIRING-DRIVE MOTOR 1 WHT 2 BLK 2 BLK 1 WHT 2 BLK CONTROL PANEL HARNESS 86306300 CHARIOT BURNISHER 11/09/07 5-43...
  • Page 81 WIRING-DRIVE MOTOR SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86239120 41522 HARNESS, CHARIOT PROPEL 86306300 CHARIOT BURNISHER 11/09/07 5-44...

  • Page 82: Wiring-Main Harness

    WIRING-MAIN HARNESS BRUSH MOTOR (BASIC ONLY) BURINSHER MOTOR TO FUSE TO GND TERMINAL TO CONTROL PANEL 61 BLK 60 RED 65 BLK 67 RED 5-45 HORN 12 ORG 13 BLK 20 WHT BRAKE 19 BLK DRIVE 7 BRN MOTOR 8 BRN 21 DK BLU SWITCH 22 DK BLU...
  • Page 83 PART NO. PRV NO. 86239170 41528 86239190 41538 86239520 880446 86260220 80875 86009000 81131 86260600 880445 86010860 880353 86260580 880443 86261210 29204 DESCRIPTION HARNESS, BRAKE HARNESS, MAIN BRSHR HARNESS, HALL SENSOR WIRE4X30BK 5/16RINGX5/16RING WIRE4X9.5BK 5/16RINGX5/16RING WIRE, 4X36 RD 5/16 RING WIRE, 4X20 BK CTERM X 5/16 RING WIRE, 4X12 RD 5/16 RING DIODE ASM, 76008 X 76008...

  • Page 84: Wiring-Pedal Platform

    WIRING-PEDAL PLATFORM DIAGRAM A DIAGRAM B 5 ORG 6 BRN 7 GRN 5 GRN 10 BRN 6 ORG 3 LT BLU 4 RED 86306300 CHARIOT BURNISHER 11/09/07 5-47...
  • Page 85 WIRING-PEDAL PLATFORM SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86218810 23717 HARNESS, TWISTER PEDAL 86306300 CHARIOT BURNISHER 11/09/07 5-48...

  • Page 86: Wiring Diagram

    WIRING DIAGRAM 86260220 PRV NO. 80875 86239520 PRV NO. 880446 86260220 PRV NO. 80875 86260220 PRV NO. 80875 86009000 PRV NO. 81131 86260580 PRV NO. 880443 50/RED 51/WHT-RED 54/ORG 86260590 86260600 PRV NO. 880444 PRV NO. 880445 51/WHT-RED 50/RED 22/RED 23/RED 25/BLK 23/RED...

  • Page 87: Suggested Spare Parts

    PART NO. PRV NO. 86284870 2003SM SM FILTER BAG PACKS 10/PKG 86001910 14606 BREAKER, 30A 50VDC CIRCUIT 86002000 14717 BREAKER, 3 AMP 86002010 14942 BOOT, 3/8 CIRCUIT BREAKER 86004870 48077 KNOB, 3.50 OD X 3/8-16 86248280 64110 PAD DRIVER ASSEMBLY 20”, .88 BORE 86251410 67506 RELAY, 15A 36V MINI...

  • Page 88: Back-Up Alarm - Option

    BACK-UP ALARM - OPTION 5-51 86306300 CHARIOT BURNISHER 11/09/07...
  • Page 89 PART NO. PRV NO. 86071140 140817 86231500 80882 86276780 70728 86271840 57285 DESCRIPTION BRKT, BACK UP ALARM BUZZER, PIEZO 6-28VCD SCR, 5/16-18 X 3/4 HHCS SS NUT, 5/16-18 HEX NYLOCK THN SS 86306300 CHARIOT BURNISHER 11/09/07 BACK-UP ALARM - OPTION SERIAL NO.

  • Page 90: Battery Cart - Option

    BATTERY CART - OPTION 86306300 CHARIOT BURNISHER 02/12/08 5-53...
  • Page 91 PART NO. PRV NO. 86006930 70514 86254290 730338 86270830 57023 86077010 41517 86010670 87029 86228840 09124 86259410 87206 86259400 87205 86254890 730018 86068490 140019 86254280 730331 86083120 66442 86076600 38318 86004070 36196 86276790 70732 86276690 70715 86199430 040-03 86078890 620020 86277130 70795 86136730...
  • Page 92 BATTERY CART - OPTION 5-55 86306300 CHARIOT BURNISHER 11/09/07...
  • Page 93 PART NO. PRV NO. 86078330 66478 86276070 70593 86270830 57023 86087800 730307 86228840 09124 86259410 87206 86006560 70083 86077140 51404 86226830 73268 86010670 87029 86244280 500934 86276060 70590 86254280 730331 86231150 09151 86259400 87205 86276690 70715 86077530 51403 DESCRIPTION PEDAL, BATTERY CART SCR, 5/16-18 X 3/4 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK SS STIFFENER, PEDAL, BATTERY CART...

  • Page 94: Seat - Option

    SEAT - OPTION 86306300 CHARIOT BURNISHER 11/09/07 5-57...
  • Page 95 PART NO. PRV NO. 86248390 730324 86082640 629995 86276890 70752 86279460 87164 86270710 01-000277 86271930 57297 86278910 87003 86070830 140742 86070840 140743 86277710 730347 86008650 80604 86246320 51142 86272300 66133 86251860 66481 86279620 87200 86276070 70593 86277510 70857 86009200 81535 86254300 730350 86094000...

  • Page 96: Warning Light – Option

    WARNING LIGHTS - OPTION FRONT REAR 86306300 CHARIOT BURNISHER 11/09/07 5-59...
  • Page 97 PART NO. PRV NO. 86270990 57090 86010650 87018 86276820 70740 86071490 140871 86270990 57090 86246200 51454 86071500 140872 DESCRIPTION NUT, 10-32 HEX NYLOCK SS WASHER, #10 X 6/16 OD SCR, 10-32 X 1/2 PTHMS BLK BRKT, UPPER WARNING LIGHT NUT, 10-32 HEX NYLOCK SS LED AMBER LIGHT, 12V BRKT, LOWER WARNING LIGHT 86306300 CHARIOT BURNISHER 11/09/07...
  • Page 98 5-61 86306300 CHARIOT BURNISHER 11/09/07 5-97...

  • Page 99: Serial Numbers

    SERIAL NUMBERS REF. MODEL: SERIAL # CBE20:100201000010, CB20: 100200800369, CB20X: 100200900096 5-62 86306300 CHARIOT BURNISHER 12/16/08...

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