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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT MODIFY THIS APPLIANCE.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
Copyright 2019, T.I.
864 TV 40K CleanFace
$10.00
100-01499
• Direct Vent Fireplace
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Listed by
AS/NZS 5263.1.3
GMK10026
IAPMO-R&T OCEANA
Dragon Wholesaling Pty. Ltd.
Unit 4, 16 Lexington Drive
Bella Vista NSW
6/28/19
Australia 2153
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Table of Contents
Related Manuals for Lopi 864 TV 40K CleanFace
Summary of Contents for Lopi 864 TV 40K CleanFace
- Page 1 864 TV 40K CleanFace • Direct Vent Fireplace • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Listed by AS/NZS 5263.1.3 GMK10026 IAPMO-R&T OCEANA WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Overview
Introduction Overview This manual details the installation requirements for the 864 TV 40K fireplace. For operating and maintenance instructions, refer to the 864 TV 40K Owner's Manual. © Travis Industries 6/28/2019 - 1499 864 40K CF Install Aust... -
Page 3: Table Of Contents
Table of Contents Table of Contents Top Vent Configuration with Vertical Overview ..............2 Termination ............26 Installation Options ..........6 Termination Requirements ......... 27 Heating Specifications ......... 6 Hearth Requirements .......... 28 Dimensions ............6 ... - Page 4 Safety Precautions Safety Warnings Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.
- Page 5 Safety Precautions Safety Warnings (continued) Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance. Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater. ...
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Page 6: Installation Options
Features and Specifications Installation Options Residential or Mobile Home Internal or External Chase Straight or Corner Placement Horizontal or Vertical Vent Flush or Recessed Face Bedroom Approved Raised or Floor Placement Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square meters)*... -
Page 7: Packing List
Finalizing the Installation (for qualified installers only) Packing List Propane Conversion Kit (2 orifices, pilot orifice) Remote Control Wall Thimble Embers, Rock Wool, EmberBed Glass Additional Items Required Log Set Direct Vent Gas Line Equipment (shutoff valve, pipe, etc.) ... -
Page 8: Standoff And Drywall Support Preparation
Finalizing the Installation (for qualified installers only) Standoff and Drywall Support Preparation The two standoffs and three drywall supports are shipped in the flat position. Make sure to bend (and secure) the standoffs and drywall supports as shown below. Bend both standoffs as shown below. -
Page 9: Fireplace Placement Requirements
Finalizing the Installation (for qualified installers only) Fireplace Placement Requirements Fireplace must be installed on a level surface capable of supporting the fireplace and vent Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) ... -
Page 10: Minimum Framing Dimensions
Finalizing the Installation (for qualified installers only) Minimum Framing Dimensions 45" 1143mm 43" 1093mm 22" (559mm) Standard Facing (drywall contacts side of fireplace) 22-1/2" (572mm) Submerged Facing (drywall butts non-comb. facing) Minimum enclosure height = 62-3/4" (1594mm) © Travis Industries 6/28/2019 - 1499 864 40K CF Install Aust... -
Page 11: Televisions Placed Above The Fireplace
Finalizing the Installation (for qualified installers only) Televisions Placed Above the Fireplace The following section details three methods to allow for television installation above the fireplace. Using a Mantel Between the Fireplace and Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. -
Page 12: Using A Buildout Above Fireplace And Television
Finalizing the Installation (for qualified installers only) Using a Buildout Above Fireplace and Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace, please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to reduce the amount of heat that reaches the television. -
Page 13: Using A Buildout Below A Television
Finalizing the Installation (for qualified installers only) Using a Buildout Below a Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty. If you do place a television above the fireplace, please be aware of the large amount of heat generated by the fireplace and consider placing the television above a mantel to reduce the amount of heat that reaches the television. -
Page 14: Nailing Brackets
Finalizing the Installation (for qualified installers only) Nailing Brackets The fireplace has nailing brackets on both sides. Once in place, secure the fireplace to the framing. NOTE: Make sure the fireplace is square and plumb when securing the fireplace. SPECIAL NOTE WHEN USING “SUBMERGED FACING” OPTION Most installations use the “Standard Facing”... -
Page 15: Corner Installations
Finalizing the Installation (for qualified installers only) Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 15-1/2" 394mm 52-1/4" Min. 1328mm © Travis Industries 6/28/2019 - 1499 864 40K CF Install Aust... -
Page 16: Gas Line Requirements
Finalizing the Installation (for qualified installers only) Gas Line Requirements The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and NFPA 54(88), in Canada follow CSA B149.1 and the requirements listed below. ... -
Page 17: Gas Line Location
Finalizing the Installation (for qualified installers only) Gas Line Location NOTE FOR RIGID PIPE: When using rigid pipe, you may wish to disconnect the shutoff valve from the fireplace and route the pipe through the fireplace wall. First, disconnect the gas line from the shutoff valve (see step 1 below). -
Page 18: Electrical Connection (Required)
Finalizing the Installation (for qualified installers only) Electrical Connection (required) The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. Make sure the household breaker is shut off prior to working on any electrical lines. ... -
Page 19: Accessing The Area Under The Burner
Finalizing the Installation (for qualified installers only) Accessing the Area Under the Burner The lower panel may be removed to access components. This is required when relocating the electrical or gas inlet location or installing the LP regulator. (a) Loosen the four nuts. (b) Lift the panel up, rotate it forward and remove. -
Page 20: Vent Requirements
Finalizing the Installation (for qualified installers only) Vent Requirements The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system. -
Page 21: Approved Vent
Finalizing the Installation (for qualified installers only) Approved Vent Vertical terminations must use the 8" (203mm) to 6-5/8" (168mm) reducer (Travis part # 98900165) to the fireplace. 6-5/8" (168mm) Diameter Vent Reducer - # 98900165 Horizontal terminations must use 8" (203mm) diameter Dura-Vent Direct-Vent Pro (or GS)*. ... -
Page 22: Approved Vent Configurations
Finalizing the Installation (for qualified installers only) Approved Vent Configurations Restrictor Position Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. -
Page 23: Intake Restrictor Adjustment
Finalizing the Installation (for qualified installers only) Intake Restrictor Adjustment The intake restrictor is located on the back wall of the firebox. To adjust the restrictor, follow the steps below: Loosen the two screws holding the intake restrictor in place.. Position # 1 (open) Slide the restrictor down to the second position... -
Page 24: Diffuser Plate Adjustment
Finalizing the Installation (for qualified installers only) Diffuser Plate Adjustment Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the directions below to change the diffuser to position #2. -
Page 25: Vent Configuration - Horizontal Termination
Finalizing the Installation (for qualified installers only) Vent Configuration - Horizontal Termination The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. Up to four elbows (45° or 90°) may be used. ... -
Page 26: Top Vent Configuration With Vertical Termination
Finalizing the Installation (for qualified installers only) Top Vent Configuration with Vertical Termination The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions. 40' (12m) max 40' (12m) max Up to four elbows (45°... -
Page 27: Termination Requirements
Finalizing the Installation (for qualified installers only) Termination Requirements Vent Terminations Must Comply with AS/NZS 5601.1 Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Roof Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Surface Minimum 1"... -
Page 28: Hearth Requirements
Finalizing the Installation (for qualified installers only) Hearth Requirements A non-combustible hearth may be installed in front of the fireplace (entire structure must be non- combustible). Do not build the hearth more than 5.625" (143mm) above the baseplate (this area must remain open for screen and glass removal). -
Page 29: Optional Tile Stop Removal
Finalizing the Installation (for qualified installers only) Optional Tile Stop Removal This fireplace includes an optional tile stop above the glass frame. It is typically removed if the front of the fireplace is left exposed. If using tile or other non-combustible facing over the front of the fireplace, the tile stop is left in place to help support the facing. -
Page 30: Facing Requirements
Finalizing the Installation (for qualified installers only) Facing Requirements The front of fireplace may be left uncovered (see “a” below). Drywall (or other combustible) may be placed above, below, and to the sides of the fireplace (not over the front of the fireplace (see “b”... -
Page 31: Mantel Requirements
Finalizing the Installation (for qualified installers only) Mantel Requirements Combustible Mantels Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the face of the fireplace) must fall in the shaded portion of the table. ... -
Page 32: Steps For Finalizing The Installation
Finalizing the Installation (for qualified installers only) Steps for Finalizing the Installation Remove the barrier and glass (see page 34). NOTE: If using propane (LP) convert the appliance prior to installing the logs. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. -
Page 33: Air Shutter Adjustment
Finalizing the Installation (for qualified installers only) 10. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame. Correct Not Enough Air Too Much Air... -
Page 34: Barrier Removal
Finalizing the Installation (for qualified installers only) Barrier Removal A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. -
Page 35: Glass Frame Removal And Installation
Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation Warning: The appliance must be completely cool before removing the glass. Warning: Do not strike or slam the glass. Note: Remove the barrier before removing the glass (see previous page). Replace barrier after replacing the glass. -
Page 36: Glass Frame Removal And Installation (Continued)
Finalizing the Installation (for qualified installers only) Glass Frame Removal and Installation (continued) The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose. Hold the latch at an angle and insert it into the slot on the glass frame anchor. -
Page 37: Shipping Retaining Nut Removal
Finalizing the Installation (for qualified installers only) Shipping Retaining Nut Removal (2) 3/8” nuts secure the rear burner to the fireplace for shipping purposes. Remove and discard the nuts (see below). Right Rear Corner Left Rear Corner of Rear Burner of Rear Burner Remove and discard nuts NOTE: Do not reinstall the shipping nuts. -
Page 38: Special Instructions For Fireback Installation
Finalizing the Installation (for qualified installers only) Special Instructions for Fireback Installation - This fireplace may use existing 864 firebacks. However, the instructions included with the firebacks may not include the following caveats: Remove the Media Tray Skirt and Air Deflector (replace once firebacks in place) 1/4"... - Page 39 Finalizing the Installation (for qualified installers only) ALL FIREBACKS Discard the Floor Firebacks (if applicable). They are not used with this fireplace. GLASS FIREBACKS Slide the Media Tray Covers Outwards. For all other firebacks, discard the media tray covers. Ceramic Firebacks (except for Ledgestone): The media tray is unchanged. Ledgestone Firebacks: The (6) tabs (4 side , 2 rear) on the media tray must be bent out –...
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Page 40: Ember Bed Glass And Ember Material Installation
Finalizing the Installation (for qualified installers only) Ember bed Glass and Ember Material Installation Ember bed Glass Installation Make sure the ember skirt is in place. The skirt hooks over the front of the ember platform and slopes outward toward the glass. The skirt helps keep the glass and ember material from falling off the platform when the glass is removed. -
Page 41: Ember Material Installation
Finalizing the Installation (for qualified installers only) Ember Material Installation Once the ember glass installation is complete, place a generous amount of ember material on the firebox floor on either side of the firebox. Completely cover any visible metal on the firebox floor. NOTE: Make sure no ember material is placed directly on the burner. -
Page 42: Classic Oak Log Set Installation (94500721)
Finalizing the Installation (for qualified installers only) Classic Oak Log Set Installation (94500721) NOTE The fireplace will not ship with a log set – you will need to order the 94500721 log set w each fireplace:. If using propane (LP), convert the appliance before installing the log set. If using firebacks, install them prior to installing the log set. -
Page 43: Installation
Finalizing the Installation (for qualified installers only) Installation Back Log The back log has two pockets that insert over two tabs on the back burner (see photos below). Place the log in place and push it back. The log straddles the burner and does not cover any burner holes. Right Log The right log has a channel on the bottom that fits over the grate. -
Page 44: Front Left Log
Finalizing the Installation (for qualified installers only) Front Left Log The front left log has a channel that fits over the grate. When in place the knob on the front of the log fits over the grate as well. Left Log The left log has a channel on the bottom. -
Page 45: Center Twig
Finalizing the Installation (for qualified installers only) Center Twig The center twig is shown below. It has a pin on the bottom side. When in place, the fork on the front straddles the grate and the pin rests on the rear burner (make sure it is not over any burner holes). Front Ember Chunk The front ember chunk has a groove on the bottom that fits over the grate. -
Page 46: Left Twig
Finalizing the Installation (for qualified installers only) Left Twig The left twig has a hole on the bottom that fits over the pin on the front left log. Place the twig as shown below. The front left log has a groove that will point the twig upwards and to the right. Center Left Twig The left center twig is flat on the bottom and has a fork at one end. -
Page 47: Center Log
Finalizing the Installation (for qualified installers only) Center Log The center log has a hole on the back and a fork on the front. Position the log so this fits over the pin on the back log. Make sure the fork on the front of the log fits over the grate as shown below. Right Twig The right twig has a hole on the bottom that fits over the pin on the right log. -
Page 48: Ember Installation
Finalizing the Installation (for qualified installers only) Ember Installation NOTE The embers are included with the fireplace. Consult the installation manual for details on installing the embers. If using the ember bed light, the embers are installed with the ember bed light glass. -
Page 49: Lp Conversion Instructions
Finalizing the Installation (for qualified installers only) LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. - Page 50 Finalizing the Installation (for qualified installers only) Remove the manifold cover and place it aside for reinstallation. Follow the directions below to replace the orifice. Slide the air shutters to provide access to the orifices. Remove and discard the two gaskets on the front burner orifice. Use a 9/16"...
- Page 51 Finalizing the Installation (for qualified installers only) Install the LP pilot orifice following the instructions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
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Page 52: Coolsmart / Power Heat Duct Installation
Optional Equipment (for qualified installers only) CoolSmart / Power Heat Duct Installation Cover plates on top of the fireplace allow for a CoolSmart TV or Power Heat Duct kit to be installed on this fireplace. See the instructions below for details. Power Heat Duct Remove this top cover plate DO NOT remove the two knockouts on the left side of the fireplace. -
Page 53: Wiring Diagram
Optional Equipment (for qualified installers only) Wiring Diagram White Black Black White Accent Light (s) Optional Blower(s) Power 3 Amp 3 Amp Fuse Fuse Integrated Fireplace Control (IFC) Appliance Ground 3 Amp 3.15A Fuse FUSE Pilot Sensor Flame Detect Rheostat Spark System EmberBed... -
Page 54: Index
Index Index Accessing the Area Under the Burner ..... 19 Heating Specifications ........6 Additional Items Required ........7 Installation Options ..........6 Approved Vent Configurations ......22 Installation Overview .......... 7 Barrier Removal ..........34 LP Conversion Instructions ......49 Classic Oak Log Set Installation ......