GEM 567 BioStar control Operating Instructions Manual
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GEM 567 BioStar control Operating Instructions Manual

Pneumatically operated control valve
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GEMÜ 567 BioStar control
Pneumatically operated control valve
Operating instructions
EN
further information
webcode: GW-567

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Summary of Contents for GEM 567 BioStar control

  • Page 1 GEMÜ 567 BioStar control Pneumatically operated control valve Operating instructions further information webcode: GW-567...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 16.07.2021 GEMÜ 567 BioStar control 2 / 54 www.gemu-group.com...

  • Page 3: Table Of Contents

    14 Removal from piping ..........15 Disposal .............. 16 Returns ..............17 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) ....... 18 Declaration of conformity according to 2014/68/ EU (Pressure Equipment Directive) ...... www.gemu-group.com 3 / 54 GEMÜ 567 BioStar control...

  • Page 4: General Information

    Potentially dangerous situation! 1.3 Definition of terms ▶ Non-observance can cause death or severe injury. Working medium The medium that flows through the GEMÜ product. CAUTION PD = Plug Diaphragm Potentially dangerous situation! ▶ Non-observance can cause moderate to light injury.

  • Page 5: Safety Information

    80 l/h to 63 m³/h, depending on the version. The 5. Ensure that the contents of the document have been fully sealing concept of the valve is based on the GEMÜ PD design. understood by the responsible personnel.
  • Page 6 PTFE plug diaphragm with regulating cone 3.5 PD seal system with bypass only for actuator size 2 Item Name Materials Plug diaphragm FKM, PTFE PTFE Support ring 1.4435 (316L) O-ring Regulating cone 1.4435 (316L) Bypass valve diaphragm GEMÜ 567 BioStar control 6 / 54 www.gemu-group.com...

  • Page 7: Product Label

    12103529 I 0001 Counting number Item number Traceability number The month of manufacture is encoded in the traceability num- ber and can be obtained from GEMÜ. The product was manu- factured in Germany. 4 Correct use DANGER Danger of explosion ▶...

  • Page 8: Order Data

    18.0 m³/h PTFE 25.0 m³/h bypass diaphragm code 54 32.0 m³/h Actuator seal PTFE / seat seal FKM / bypass seal 40.0 m³/h EPDM 50.0 m³/h bypass diaphragm code 17 63.0 m³/h GEMÜ 567 BioStar control 8 / 54 www.gemu-group.com...
  • Page 9 Ra max. 0.51 µm (20 µin.) for media wetted sur- faces, in accordance with ASME BPE SF5, electropolished internal/external 13 Special version Code Special version for 3A 14 CONEXO Code Without Integrated RFID chip for electronic identification and traceability www.gemu-group.com 9 / 54 GEMÜ 567 BioStar control...
  • Page 10 Ra ≤ 0.4 µm (15 µin.) for media wetted surfaces, in accordance with DIN 11866 H4, mechanically polished internal 13 Special version Special version for 3A 14 CONEXO Integrated RFID chip for electronic identification and traceability GEMÜ 567 BioStar control 10 / 54 www.gemu-group.com...

  • Page 11: Technical Data

    Ambient temperature: -10 — 60 °C Storage temperature: 0 — 40 °C 6.3 Pressure Operating pressure: 0 — 10 bar Pressure/Temperature diagram -20 -10 0 Temperature [°C] www.gemu-group.com 11 / 54 GEMÜ 567 BioStar control...
  • Page 12 Main actuator Bypass actuator with elastomer diaphragm Bypass actuator with PTFE diaphragm Operating pressure Leakage rate: Control valve Seat seal Standard Test procedure Leakage rate Test medium FKM, PTFE DIN EN 60534-4 GEMÜ 567 BioStar control 12 / 54 www.gemu-group.com...
  • Page 13 GJ3, LJ3 12.5 m³/h GK4, LK4 14.0 m³/h GK5, LK5 18.0 m³/h GK6, LK6 25.0 m³/h GM7, LM7 32.0 m³/h GM8, LM8 40.0 m³/h GN9, LN9 50.0 m³/h GNK, LNK 63.0 m³/h www.gemu-group.com 13 / 54 GEMÜ 567 BioStar control...
  • Page 14 GM7, LM7 32.0 m³/h GM8, LM8 40.0 m³/h GN9, LN9 50.0 m³/h GNK, LNK 63.0 m³/h AG = actuator size Kv values of bypass 2.1 m³/h Kv values determined acc.to DIN EN 60534. GEMÜ 567 BioStar control 14 / 54 www.gemu-group.com...

  • Page 15: Product Compliance

    Actuator size 4 10.3 kg Actuator size 5 20.4 kg Valve body Actuator size 2 1.6 kg Actuator size 3 2.8 kg Actuator size 4 4.3 kg Actuator size 5 7.6 kg www.gemu-group.com 15 / 54 GEMÜ 567 BioStar control...

  • Page 16: Dimensions

    199.0 97.0 56.5 G1/4 114.0 M16x1 32, 40, 50, 250.4 100.0 70.5 G1/4 144.0 M16x1 317.8 147.5 G1/4 240.0 M26x1.5 Dimensions in mm * CT = A + H1 (see body dimensions) GEMÜ 567 BioStar control 16 / 54 www.gemu-group.com...

  • Page 17: Body Dimensions

    Dimensions in mm AG = actuator size 1) Connection type Code 0: Spigot DIN 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 17 / 54 GEMÜ 567 BioStar control...
  • Page 18 Code 17: Spigot EN 10357 series A (formerly DIN 11850 series 2)/DIN 11866 series A 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 BioStar control 18 / 54 www.gemu-group.com...
  • Page 19 Code 17: Spigot EN 10357 series A (formerly DIN 11850 series 2)/DIN 11866 series A 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 19 / 54 GEMÜ 567 BioStar control...
  • Page 20 1) Connection type Code 59: Spigot ASME BPE / DIN 11866 series C 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 BioStar control 20 / 54 www.gemu-group.com...
  • Page 21 1) Connection type Code 59: Spigot ASME BPE / DIN 11866 series C 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 21 / 54 GEMÜ 567 BioStar control...
  • Page 22 1) Connection type Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 BioStar control 22 / 54 www.gemu-group.com...
  • Page 23 1) Connection type Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 23 / 54 GEMÜ 567 BioStar control...
  • Page 24 Dimensions in mm AG = actuator size 1) Connection type Code 0: Spigot DIN 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 BioStar control 24 / 54 www.gemu-group.com...
  • Page 25 Code 17: Spigot EN 10357 series A (formerly DIN 11850 series 2)/DIN 11866 series A 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 25 / 54 GEMÜ 567 BioStar control...
  • Page 26 1) Connection type Code 59: Spigot ASME BPE / DIN 11866 series C 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 BioStar control 26 / 54 www.gemu-group.com...
  • Page 27 1) Connection type Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 27 / 54 GEMÜ 567 BioStar control...
  • Page 28 AG = actuator size 1) Connection type Code 82: Clamp DIN 32676 series B 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 BioStar control 28 / 54 www.gemu-group.com...
  • Page 29 AG = actuator size 1) Connection type Code 82: Clamp DIN 32676 series B 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 29 / 54 GEMÜ 567 BioStar control...
  • Page 30 AG = actuator size 1) Connection type Code 86: Clamp DIN 32676 series A 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 BioStar control 30 / 54 www.gemu-group.com...
  • Page 31 AG = actuator size 1) Connection type Code 86: Clamp DIN 32676 series A 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 31 / 54 GEMÜ 567 BioStar control...
  • Page 32 AG = actuator size 1) Connection type Code 88: Clamp ASME BPE 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 BioStar control 32 / 54 www.gemu-group.com...
  • Page 33 AG = actuator size 1) Connection type Code 88: Clamp ASME BPE 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 33 / 54 GEMÜ 567 BioStar control...
  • Page 34 AG = actuator size 1) Connection type Code 82: Clamp DIN 32676 series B 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 BioStar control 34 / 54 www.gemu-group.com...
  • Page 35 AG = actuator size 1) Connection type Code 86: Clamp DIN 32676 series A 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% www.gemu-group.com 35 / 54 GEMÜ 567 BioStar control...
  • Page 36 AG = actuator size 1) Connection type Code 88: Clamp ASME BPE 2) Valve body material Code 41: 1.4435 (316L), block material Code 43: 1.4435 (BN2), block material, Δ Fe < 0.5% GEMÜ 567 BioStar control 36 / 54 www.gemu-group.com...

  • Page 37: Manufacturer's Information

    Only work on plant that has cooled chapter "Technical data"). ● down. 4. Do not store solvents, chemicals, acids, fuels or similar fluids in the same room as GEMÜ products and their spare CAUTION parts. Exceeding the maximum permissible pressure. 9 Installation in piping ▶...

  • Page 38: Installation With Clamp Connections

    3. Insert the corresponding gasket between the body of the product and the pipe connection. 4. Connect the gasket between the body of the product and the pipe connection using clamps. 5. Re-attach or reactivate all safety and protective devices. GEMÜ 567 BioStar control 38 / 54 www.gemu-group.com...

  • Page 39: Mounting

    / emission of medium. In this case remove the diaphragm, check the complete valve and diaphragm and reassemble again proceeding as described above. Diaphragm size 8: Compressor and actuator flange seen from below: www.gemu-group.com 39 / 54 GEMÜ 567 BioStar control...
  • Page 40 5. Fully tighten the bolts with nuts diagonally 6. Ensure that the diaphragm is compressed evenly (approx. 10-15 %, visible by an even bulge to the outside). 7. Check tightness of completely assembled valve. GEMÜ 567 BioStar control 40 / 54 www.gemu-group.com...

  • Page 41: Troubleshooting

    Check installation of valve body in piping ing leaking Sealing material faulty Replace sealing material Valve body leaks Valve body leaks or is corroded Check valve body for damage, replace valve body if necessary www.gemu-group.com 41 / 54 GEMÜ 567 BioStar control...

  • Page 42: Inspection And Maintenance

    4. Secure plant or plant component against recommission- ing. 5. Depressurize the plant or plant component. 6. Actuate GEMÜ products which are always in the same po- sition four times a year. 13.1 Replacing the actuator 13.1.1 Remove the actuator from the distance piece.
  • Page 43 ● 3. Tighten cap nuts 18 diagonally (tightening torque: 16– CAUTION 20 Nm). Use of incorrect spare parts! ▶ Damage to the GEMÜ product. ▶ Manufacturer liability and guarantee will be void. Use only genuine parts from GEMÜ. ● CAUTION Valve is no longer functioning correctly ▶...
  • Page 44 9. Carefully remove the solvent cement from the thread on the regulating cone 3 (e.g. using a stainless steel brush). ð Do not damage the regulating cone surface in the pro- cess. GEMÜ 567 BioStar control 44 / 54 www.gemu-group.com...
  • Page 45 (e.g. WEICONLOCK AN 301-65). position by hand. 3. Screw the regulating cone 3 into the support ring 20 until it 9. Tighten cap nuts 18 diagonally (tightening torque: 16– is hand tight. 20 Nm). www.gemu-group.com 45 / 54 GEMÜ 567 BioStar control...
  • Page 46 CAUTION CAUTION Use of incorrect spare parts! Use of incorrect spare parts! ▶ Damage to the GEMÜ product. ▶ Damage to the GEMÜ product. ▶ Manufacturer liability and guarantee will be void. ▶ Manufacturer liability and guarantee will be void.
  • Page 47 Afterwards, check parts for potential damage. If parts are damaged, replace them. 2. Use only genuine parts from GEMÜ. 13.5.3 Mounting the diaphragm NOTICE ▶ Important: Mount the correct diaphragm that suits the valve (suitable for medium, medium concentration, tem- ü...
  • Page 48 13.6 Cleaning the product • Clean the product with a damp cloth. • Do not clean the product with a high pressure cleaning device. GEMÜ 567 BioStar control 48 / 54 www.gemu-group.com...
  • Page 49 Valve body K567 Plug diaphragm 567 SVS… O-ring Plug diaphragm 567 SVM... O-ring Assembly tool Plug diaphragm 567 SRK 4... Regulating cone O-ring Assembly tool Set of screws (88491207) 567 S30E 41 2 www.gemu-group.com 49 / 54 GEMÜ 567 BioStar control...
  • Page 50 13 Inspection and maintenance 13.7.2 Seal material code 5, 55 Item Name Order description Actuator 9567 Valve body K567 Plug diaphragm with regulating cone 567 SRK 5… Set of screws (88491207) 567 S30E 41 2 GEMÜ 567 BioStar control 50 / 54 www.gemu-group.com...

  • Page 51: Removal From Piping

    If suitable cutting tool. no return delivery note is included with the product, GEMÜ 3. Observe the safety information and accident prevention cannot process credits or repair work but will dispose of the regulations.

  • Page 52: Declaration Of Incorporation According To 2006/42/Ec (Machinery Directive)

    17 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product Make: GEMÜ...

  • Page 53: Declaration Of Conformity According To 2014/68/Eu (Pressure Equipment Directive)

    EN 1983, AD 2000 Note for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Directive 2014/68/EU these products must not be identified by a CE-label.
  • Page 54 Subject to alteration GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG *88658295* Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany 07.2021 | 88658295 Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com...

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