GEM 566 Series Operating Instructions Manual
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GEM 566 Series Operating Instructions Manual

Motorized control valve
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GEMÜ 566
Code S0
Motorized control valve
Operating instructions
EN
Positioner (Code S0)
further information
webcode: GW-566

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Summary of Contents for GEM 566 Series

  • Page 1 GEMÜ 566 Code S0 Motorized control valve Operating instructions Positioner (Code S0) further information webcode: GW-566...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 05.01.2021 GEMÜ 566 2 / 57 www.gemu-group.com Code S0...

  • Page 3: Table Of Contents

    LED symbols ............Definition of terms ..........Warning notes ............. 2 Safety information ............ 3 Product description ........... 4 GEMÜ CONEXO ............5 Correct use ............... 6 Order data ..............7 Technical data ............8 Dimensions ............... 12 9 Manufacturer's information ........15 Delivery ..............

  • Page 4: General Information

    Corrosive chemicals! Lit (on) Flashing Hot plant components! 1.4 Definition of terms Working medium The medium that flows through the GEMÜ product. 1.5 Warning notes Wherever possible, warning notes are organised according to the following scheme: SIGNAL WORD Possible Type and source of the danger symbol for the Possible consequences of non-observance.

  • Page 5: Safety Information

    14. Do not carry out any maintenance work and repairs not de- scribed in this document without consulting the manufac- turer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 57 GEMÜ 566 Code S0...

  • Page 6: Gemü Conexo

    3.3 Description Improper use of the product ▶ Risk of severe injury or death. The GEMÜ 566 2/2-way straight seat control valve has a body ▶ Manufacturer liability and guarantee will be void. with an integrated control mechanism. Manual, pneumatic Only use the product in accordance with the operating and motorized actuator types are available.

  • Page 7: Order Data

    24 V DC 8 Control module Positioner 9 Control characteristic Modified equal-percentage 10 Kv value 63 l/h 11 Actuator version Actuator size 0 12 CONEXO Integrated RFID chip for electronic identification and traceability www.gemu-group.com 7 / 57 GEMÜ 566 Code S0...

  • Page 8: Technical Data

    Equal-percentage (connection code 1) / linear (connection code 1) Control charac- Seat Ø [mm] Kv value DN 8 DN 10 DN 15 teristic G, L G, L G, L 1000 G, L 1600 G, L 2500 GEMÜ 566 8 / 57 www.gemu-group.com Code S0...
  • Page 9 Open/Close duty - At least 500,000 switching cycles at room temperature and permissible duty cycle. Mechanical environ- Class 4M8 acc. to EN 60721-3-4:1998 mental conditions: Vibration: 5g acc. to IEC 60068-2-6 Test Fc Shock: 25g acc. to 60068-2-27 Test Ea www.gemu-group.com 9 / 57 GEMÜ 566 Code S0...
  • Page 10 Function selectable via IO-Link (see table Overview of available functions – Input and output sig- nals) Input voltage: 24 V DC Logic level "1": > 15.3 V DC Logic level "0": < 5.8 V DC Input current: typically < 0.5 mA GEMÜ 566 10 / 57 www.gemu-group.com Code S0...
  • Page 11 Vendor-ID: Device-ID: 1906801 (eSyStep positioner, code S0, S5, S6), Product-ID: eSyStep Positioner (code S0, S5, S6) ISDU support: SIO operation: IO-Link specification: V1.1 IODD files can be downloaded via https://ioddfinder.io-link.com/ or www.gemu-group.com. www.gemu-group.com 11 / 57 GEMÜ 566 Code S0...

  • Page 12: Dimensions

    8.1.1 Valve with threaded sockets, code 1 Actuator ver- sion 32.0 59.4 81.0 133.5 197.7 282.2 117.7 32.0 59.4 81.0 133.5 197.7 282.2 117.7 32.0 59.4 81.0 133.5 197.7 282.2 117.7 Dimensions in mm GEMÜ 566 12 / 57 www.gemu-group.com Code S0...
  • Page 13 15.75 25.0 Dimensions in mm 1) Connection type Code 88: Clamp ASME BPE, face-to-face dimension FTF EN 558 series 7 2) Valve body material Code C1: ASTM A 351 CF3M, investment casting www.gemu-group.com 13 / 57 GEMÜ 566 Code S0...
  • Page 14 8 Dimensions 8.3 Valve body mounting 8,10,15,20 Dimensions in mm GEMÜ 566 14 / 57 www.gemu-group.com Code S0...

  • Page 15: Manufacturer's Information

    Provide precautionary measures against exceeding the ● 4. Do not store solvents, chemicals, acids, fuels or similar maximum permitted pressures caused by pressure fluids in the same room as GEMÜ products and their spare surges (water hammer). parts. CAUTION 9.5 Tools required Use as step.

  • Page 16: Installation Position

    10.2 Installation position product and the pipe connection. 4. Connect the gasket between the body of the product and GEMÜ recommend installing the actuator vertically upright or the pipe connection using clamps. vertically down to optimise the service life. 5. Re-attach or reactivate all safety and protective devices.

  • Page 17: Electrical Connection

    Digital input 1 Digital input 2 Digital input/output Digital output, IO-Link n. c. Connection X2 5-pin M12 plug, A-coded Signal name I+/U+, set value input I-/U-, set value input I+/U+, actual value output www.gemu-group.com 17 / 57 GEMÜ 566 Code S0...
  • Page 18 Digital input 2 Off/Open/Closed/Safe/On/Ini- Safe/On tialization Digital input/output Open/Closed/Error/Error and Error Error warning/Initialization Digital output Open/Closed/Error/Error and Closed Closed warning Analogue input 4–20 mA/0–20 mA/0–10 V 4–20 mA 4–20 mA Analogue output 4–20 mA/0–20 mA/0–10 V 4–20 mA 4–20 mA GEMÜ 566 18 / 57 www.gemu-group.com Code S0...

  • Page 19: Specific Data Io-Link (Pin 6)

    12.1 Operation on IO-Link 12.1.1 Operation on PLC as a 24 V device The motorized actuator GEMÜ eSyStep can be operated directly in a PLC control unit without limitations. Technical data of the product and of PLC must be complied with.
  • Page 20 During IO-Link operation, pin 6 cannot be evaluated by the PLC control unit as an output signal. Item Name eSyStep PLC with supply voltage USB IO-Link Master USB interface Mains plug – laptop GEMÜ 566 20 / 57 www.gemu-group.com Code S0...
  • Page 21 ● Connect pin 4 (CQ) IO-Link master with pin 6 of the product. Do not connect (pin 3) L- IO-Link master. (L-) Item Name eSyStep B1 and B2 Supply voltages USB IO-Link Master www.gemu-group.com 21 / 57 GEMÜ 566 Code S0...

  • Page 22: Process Data

    1 → Process valve in Closed position Operating mode 0 → Normal operation 1 → Initialization mode Valve position analog 8 … 23 Position of the valve in the range 0 … 1000 GEMÜ 566 22 / 57 www.gemu-group.com Code S0...

  • Page 23: Parameter Overview

    Read out product ID "eSyStep Posi- tioner" 0x15 Serial number Read out serial "XXXXXXXX/YYYY" number 0x16 Hardware revision Read out hardware "Rev. XX/XX" version 0x17 Firmware revision Read out software "V X.X.X.X." version www.gemu-group.com 23 / 57 GEMÜ 566 Code S0...
  • Page 24 Input / output 1 Configure logical di- 0 → Active high gital input/output 1 → Active low Output 2 Configure logical di- 0 → Active high gital output 1 → Active low GEMÜ 566 24 / 57 www.gemu-group.com Code S0...
  • Page 25 Open Operating time 0 to 255 OPEN (0 to 25.5s) Close Operating time 0 to 255 CLOSE (0 to 25.5s) 0x90 Drive sets Force Force, dependent on 1 … 6 valve used www.gemu-group.com 25 / 57 GEMÜ 566 Code S0...
  • Page 26 1 → 4 to 20 mA 2 → 0 to 10 V Min. Determine minimum 0 to Max signal output (0.0% to Max) Determine max- 1000 Min to 1000 imum signal output (Min to 100%) GEMÜ 566 26 / 57 www.gemu-group.com Code S0...

  • Page 27: Parameter

    Rights 0x03 1 byte Data storage index Data Storage Cmd UIntegerT8 1 byte State Property UIntegerT8 4 bytes Data Storage Size UIntegerT32 4 bytes Parameter Check- UIntegerT32 41 bytes Index List OctetStringT www.gemu-group.com 27 / 57 GEMÜ 566 Code S0...
  • Page 28 8 bytes Profile ArrayT 0x8000 Characteristics 0x8002 0x8003 0x8100 Description of parameter values Index name Parameter Values Description Profile Characteristics 0x8000 Device identification objects 0x8002 Process data mapping 0x8003 Diagnostics 0x8100 External identification GEMÜ 566 28 / 57 www.gemu-group.com Code S0...
  • Page 29 The device name can be read out in ASCII format with the Product name parameter. Index Sub- Off- Access Length Index name Parameter Type Values Index Rights 0x12 18 byte Product name StringT "eSyStep Positioner" www.gemu-group.com 29 / 57 GEMÜ 566 Code S0...
  • Page 30 A text with 32 characters can be stored in the device with the Application specific tag parameter. For example, installation location, function, installation date, etc. Index Sub- Off- Access Length Index name Parameter Type Values Index Rights 0x18 32 bytes Application StringT „**************** " specific tag GEMÜ 566 30 / 57 www.gemu-group.com Code S0...
  • Page 31 Parameter Type Values Index Rights 0x25 39 byte Detailed Device ArrayT See chapter 12.5 Events Status Description of parameter values Index name Parameter Values Description Detailed Device Status See chapter 12.5 Events www.gemu-group.com 31 / 57 GEMÜ 566 Code S0...
  • Page 32 The functions of the digital inputs can be configured with the Function digital inputs parameter. Index Sub- Off- Access Length Index name Parameter Type Default Values Rights 0x4B 3 bits Function digital in- Input 1 uint:8 puts 3 bits Input 2 uint:8 GEMÜ 566 32 / 57 www.gemu-group.com Code S0...
  • Page 33 The safety position is defined by the parameter Error Action (index 0x4F (see "Error Action'"). (Init) Input can be used as an initialization input. www.gemu-group.com 33 / 57 GEMÜ 566 Code S0...
  • Page 34 (Output Error & Warning) Output error and warnings. (Input Init) Configure input/output as initialization input. Type in- / output (Push-Pull) Configure output as Push-Pull. (NPN) Configure output as NPN. (PNP) Configure output as PNP. GEMÜ 566 34 / 57 www.gemu-group.com Code S0...
  • Page 35 (Active high) Input 2 not inversed. (Active low) Input 2 inversed. Input / output 1 (Active high) Input/output not inversed. (Active low) Input/output inversed. Output 2 (Active high) Output not inversed. (Active low) Output inversed. www.gemu-group.com 35 / 57 GEMÜ 566 Code S0...
  • Page 36 (Open) Actuator moves to the OPEN position in case of an error. (Close) Actuator moves to the CLOSED position in case of an error. Error time 1 … 1000 Determine delay time between error detection and error mes- sage. GEMÜ 566 36 / 57 www.gemu-group.com Code S0...
  • Page 37 Operating mode for OPEN/CLOSE control activated. IO-Link process data (Disabled) Use of IO-Link process data (see “Process data“, page 22) is deactivated. (Enabled) Use of IO-Link process data (see “Process data“, page 22) is activated. www.gemu-group.com 37 / 57 GEMÜ 566 Code S0...
  • Page 38 Initialized positions Open 0 … 4092 Analog value valve position OPEN Close 0 … 4092 Analog value valve position CLOSED Stroke 0 … 4092 Analog value stroke (difference between OPEN and CLOSED). GEMÜ 566 38 / 57 www.gemu-group.com Code S0...
  • Page 39 Read out current analog value of the supply voltage. Temperature 0 … 4095 Read out current analog value of the temperature sensor. Set value (W) 0 … 4095 Read out current analog value of the set value. www.gemu-group.com 39 / 57 GEMÜ 566 Code S0...
  • Page 40 1 … 6 Set the force during initialization. Preset at the factory de- pending on the valve type. Force settings Actuator size Setting parameter Force AG0 and AG1 Minimum force Maximum force GEMÜ 566 40 / 57 www.gemu-group.com Code S0...
  • Page 41 Open tight 800 … 1000 Set the sealing function valve position OPEN. (80.0 … 100.0 %) Close tight 0 … 200 Set the sealing function valve position CLOSED. (0 … 20.0 %) www.gemu-group.com 41 / 57 GEMÜ 566 Code S0...
  • Page 42 Set the stroke limiter of the control range in valve position (Min Pos to OPEN. 100.0%) Min pos 0 to Max Pos Set the stroke limiter of the control range in valve position (0.0% to Max CLOSED. Pos) GEMÜ 566 42 / 57 www.gemu-group.com Code S0...
  • Page 43 U max 100 to 110 Determine maximum value of the voltage input. If the set (10.0 to 11.0 V) value is exceeded, the message "Set value too high" is is- sued. www.gemu-group.com 43 / 57 GEMÜ 566 Code S0...

  • Page 44: Events

    Event Description Possible cause Troubleshooting Device Hardware Fault The event occurs when a hard- Fault in valve position detec- Contact GEMÜ Support 0x5000 ware fault is detected. tion. Parameter can no longer be read when switching the device on. Motor Unable To Move...
  • Page 45 "Open" dir- Error when replacing a dia- ection. phragm (stroke of the valve in incorrect area). Actuator has been fitted on the valve incorrectly (stroke of the valve in the incorrect area). www.gemu-group.com 45 / 57 GEMÜ 566 Code S0...

  • Page 46: Operation

    ð OPEN and CLOSED LEDs flash alternately. 2. Valve automatically moves into the OPEN position. 3. Valve automatically moves into the CLOSED position. 4. Initialization mode is automatically ended. 5. The end positions are set. GEMÜ 566 46 / 57 www.gemu-group.com Code S0...

  • Page 47: Inspection And Maintenance

    5. Depressurize the plant or plant component. 1. Move the actuator A to the open position. 6. Actuate GEMÜ products which are always in the same po- 2. Place actuator A onto control mechanism 4. sition four times a year.

  • Page 48: Replacing The Regulating Cone

    7. Remove the circlip 28. ð Compression spring 23 is under tension. 8. Remove the valve spindle 21 and regulating cone 3 with the mounted isolating diaphragm 2 by withdrawing them downwards. GEMÜ 566 48 / 57 www.gemu-group.com Code S0...
  • Page 49 5. Place the control mechanism 4 onto the valve body 1. 6. Mount the washers 7 and hexagon socket screws 6, and tighten the screws by hand. 7. Fully tighten the hexagon socket screws 6 diagonally. www.gemu-group.com 49 / 57 GEMÜ 566 Code S0...

  • Page 50: Replacing The Isolating Diaphragm

    Afterwards, check parts for potential damage. If parts are damaged, replace them. 14.5.2 Disassembly with assembly tool 1. Remove the regulating cone (see chapter "Removing the regulating cone"). GEMÜ 566 50 / 57 www.gemu-group.com Code S0...
  • Page 51 4. Mount the regulating cone (see chapter "Mounting the reg- ulating cone"). 14.6 Cleaning the product • Clean the product with a damp cloth. • Do not clean the product with a high pressure cleaning device. www.gemu-group.com 51 / 57 GEMÜ 566 Code S0...

  • Page 52: Troubleshooting

    Emergency power operation, OPEN position Emergency power operation, CLOSED position Emergency power operation, position unknown Set value too small Set value too high Maintenance required, OPEN position Maintenance required, CLOSED position Maintenance required, position unknown GEMÜ 566 52 / 57 www.gemu-group.com Code S0...
  • Page 53 Valve body / actuator damaged Replace valve body/actuator Body of the GEMÜ product is leaking Body of the GEMÜ product is faulty or Check the body of the GEMÜ product for corroded potential damage, replace body if neces-...

  • Page 54: Removal From Piping

    3. Disassemble the product. Observe warning notes and goods can be processed only when this note is completed. If safety information. no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the 17 Disposal goods at the operator's expense.

  • Page 55: Declaration Of Conformity According To 2014/68/Eu (Pressure Equipment Directive)

    EN 1983, AD 2000 Note for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Directive 2014/68/EU these products must not be identified by a CE-label.

  • Page 56: Declaration Of Conformity According To 2014/30/Eu (Emc Directive)

    20 Declaration of conformity according to 2014/30/EU (EMC Directive) EU Declaration of Conformity in accordance with 2014/30/EU (EMC Directive) GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the product listed below complies with the safety requirements of the EMC Directive 2014/30/EU.
  • Page 57 Subject to alteration GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG *88695933* Fritz-Müller-Straße 6–8, 74653 Ingelfingen-Criesbach, Germany 01.2021 | 88695933 Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com...

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