Related Manuals for GEM 567 servoDrive
Summary of Contents for GEM 567 servoDrive
- Page 1 GEMÜ 567 servoDrive Aseptic control valve with motorized ServoDrive actuator Operating instructions further information webcode: GW-567...
- Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 18.11.2020 GEMÜ 567 servoDrive 2 / 45 www.gemu-group.com...
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Page 3: Table Of Contents
16 Removal from piping ..........42 17 Disposal ..............42 18 Returns ..............42 19 Declaration of Incorporation according to 2006/42/ EC (Machinery Directive) ........... 43 20 Declaration of conformity according to 2014/30/EU (EMC Directive) ............44 www.gemu-group.com 3 / 45 GEMÜ 567 servoDrive... -
Page 4: General Information
– Lists 1.3 Definition of terms Hot plant components! Working medium The medium that flows through the GEMÜ product. Danger - high voltage! PD = Plug Diaphragm 1.4 Warning notes Wherever possible, warning notes are organised according to the following scheme:... -
Page 5: Safety Information
9. Keep this document available at the place of use. has been equipped with a GEMÜ PD design. Flow rates of between 80 l/h and 4100 l/h are possible, depending on the 10. -
Page 6: Correct Use
3.5 Description The GEMÜ 567 2/2-way diaphragm globe valve is motorized. The product can be operated with the servoDrive actuator. The servoDrive actuator can be used for extremely precise and fast control and filling processes in aseptic and hygienic areas of application. -
Page 7: Order Data - Servodrive
48 V DC Ra max. 0.51 µm (20 µin.) for media wetted sur- 7 Control module Code faces, OPEN/CLOSE, positioner and process controller in accordance with ASME BPE SF1, mechanically polished internal www.gemu-group.com 7 / 45 GEMÜ 567 servoDrive... - Page 8 Ra ≤ 0.4 µm (15 µin.) for media wetted surfaces, in accordance with DIN 11866 H4, mechanically polished internal 14 Actuator+interface ServoDrive with standard bus 15 Special version Special version for 3A 16 CONEXO Integrated RFID chip for electronic identification and traceability GEMÜ 567 servoDrive 8 / 45 www.gemu-group.com...
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Page 9: Technical Data
Ambient temperature: 0 bis 40 °C Storage temperature: 0 to 40 °C 6.3 Pressure Operating pressure: 0 to 10 bar Pressure/Temperature diagram -20 -10 0 Temperature [°C] www.gemu-group.com 9 / 45 GEMÜ 567 servoDrive... - Page 10 630 l/h GCG, LCG 1,0 m³/h 5, 55 GDH, LDH 1,6 m³/h GEJ, LEJ 2,6 m³/h GG1, LG1 4,1 m³/h Kv values of bypass 2.1 m³/h Kv values determined acc.to DIN EN 60534. GEMÜ 567 servoDrive 10 / 45 www.gemu-group.com...
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Page 11: Duty Cycle And Service Life
Class D acc. to EN 15714-2 (10,000,000 start-ups and 3600 start-ups per hour). Duty cycle: Continuous duty 6.7 Electrical data Supply voltage: Actuator 48 V DC ± 10 % GEMÜ 1282 controller for GEMÜ servoDrive actuators 24 V DC ± 10 % Maximum current: 12 A Extended standstill cur- 3.1 A rent: Rated current: 2.5 A... - Page 12 Drag chain data: Acceleration 2 m/s² Bend cycles 1,000,000 Speed 3 m/s Resistance: Oil resistance in accordance with EN 60811-404 Torsion applications: Not suitable Approval: UL AWM Style 20233, 80 °C, 300 V GEMÜ 567 servoDrive 12 / 45 www.gemu-group.com...
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Page 13: Dimensions
7 Dimensions 7 Dimensions 7.1 Actuator dimensions 7.1.1 servoDrive øB Actuator øB size 8, 10, 15, 20 Dimensions in mm * CT = A + H1 (see body dimensions) www.gemu-group.com 13 / 45 GEMÜ 567 servoDrive... - Page 14 10,0 44.0 21.0 40.0 18,0 45,0 75,0 20,0 15,0 44.0 21.0 37.5 18,0 Dimensions in mm 1) Connection type Code 0: Spigot DIN 2) Valve body material Code 41: 1.4435 (316L), block material GEMÜ 567 servoDrive 14 / 45 www.gemu-group.com...
- Page 15 38.0 19,0 Dimensions in mm 1) Connection type Code 17: Spigot EN 10357 series A (formerly DIN 11850 series 2)/DIN 11866 series A 2) Valve body material Code 41: 1.4435 (316L), block material www.gemu-group.com 15 / 45 GEMÜ 567 servoDrive...
- Page 16 75,0 20,0 10,0 45,0 75,0 20,0 15,0 Dimensions in mm 1) Connection type Code 59: Spigot ASME BPE / DIN 11866 series C 2) Valve body material Code 41: 1.4435 (316L), block material GEMÜ 567 servoDrive 16 / 45 www.gemu-group.com...
- Page 17 15,0 42.4 22.6 39.05 1.55 21.3 Dimensions in mm 1) Connection type Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 2) Valve body material Code 41: 1.4435 (316L), block material www.gemu-group.com 17 / 45 GEMÜ 567 servoDrive...
- Page 18 44.0 52.0 21.0 43.0 52.0 21.0 42.0 52.0 21.0 41.0 52.0 21.0 40.0 52.0 21.0 37.5 1) Connection type Code 0: Spigot DIN 2) Valve body material Code 41: 1.4435 (316L), block material GEMÜ 567 servoDrive 18 / 45 www.gemu-group.com...
- Page 19 21.5 38.0 Dimensions in mm 1) Connection type Code 17: Spigot EN 10357 series A (formerly DIN 11850 series 2)/DIN 11866 series A 2) Valve body material Code 41: 1.4435 (316L), block material www.gemu-group.com 19 / 45 GEMÜ 567 servoDrive...
- Page 20 1.65 51.6 21.4 37.88 0.38 19.05 1.65 Dimensions in mm 1) Connection type Code 59: Spigot ASME BPE / DIN 11866 series C 2) Valve body material Code 41: 1.4435 (316L), block material GEMÜ 567 servoDrive 20 / 45 www.gemu-group.com...
- Page 21 21.3 50.4 22.6 39.05 1.55 21.3 Dimensions in mm 1) Connection type Code 60: Spigot ISO 1127/EN 10357 series C/DIN 11866 series B 2) Valve body material Code 41: 1.4435 (316L), block material www.gemu-group.com 21 / 45 GEMÜ 567 servoDrive...
- Page 22 4.05 18.1 50.5 55.4 72.05 22.6 39.05 1.55 18.1 50.5 Dimensions in mm 1) Connection type Code 82: Clamp DIN 32676 series B 2) Valve body material Code 41: 1.4435 (316L), block material GEMÜ 567 servoDrive 22 / 45 www.gemu-group.com...
- Page 23 21.5 40.5 16.0 34.0 56.5 71.0 21.5 38.0 16.0 34.0 Dimensions in mm 1) Connection type Code 86: Clamp DIN 32676 series A 2) Valve body material Code 41: 1.4435 (316L), block material www.gemu-group.com 23 / 45 GEMÜ 567 servoDrive...
- Page 24 21.4 40.38 2.88 15.75 25.0 56.5 70.88 21.4 37.88 0.38 15.75 25.0 Dimensions in mm 1) Connection type Code 88: Clamp ASME BPE 2) Valve body material Code 41: 1.4435 (316L), block material GEMÜ 567 servoDrive 24 / 45 www.gemu-group.com...
- Page 25 4.05 18.1 50.5 63.4 72.05 22.6 39.05 1.55 18.1 50.5 Dimensions in mm 1) Connection type Code 82: Clamp DIN 32676 series B 2) Valve body material Code 41: 1.4435 (316L), block material www.gemu-group.com 25 / 45 GEMÜ 567 servoDrive...
- Page 26 21.5 41.5 64.5 73.5 21.5 40.5 64.5 71.0 21.5 38.0 Dimensions in mm 1) Connection type Code 86: Clamp DIN 32676 series A 2) Valve body material Code 41: 1.4435 (316L), block material GEMÜ 567 servoDrive 26 / 45 www.gemu-group.com...
- Page 27 64.6 73.38 21.4 40.38 2.88 15.75 64.6 70.88 21.4 37.88 0.38 15.75 Dimensions in mm 1) Connection type Code 88: Clamp ASME BPE 2) Valve body material Code 41: 1.4435 (316L), block material www.gemu-group.com 27 / 45 GEMÜ 567 servoDrive...
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Page 28: Manufacturer's Information
Only work on plant that has cooled chapter "Technical data"). ● down. 4. Do not store solvents, chemicals, acids, fuels or similar fluids in the same room as GEMÜ products and their spare CAUTION parts. Exceeding the maximum permissible pressure. 9 Installation in piping ▶... -
Page 29: Installation With Clamp Connections
4. Connect the gasket between the body of the product and the pipe connection using clamps. 4. Tighten cap nuts 18 diagonally (tightening torque: 16– 20 Nm). 5. Re-attach or reactivate all safety and protective devices. www.gemu-group.com 29 / 45 GEMÜ 567 servoDrive... - Page 30 / emission of medium. In this case remove the diaphragm, check the complete valve and diaphragm and reassemble again proceeding as described above. Diaphragm size 8: Compressor and actuator flange seen from below: GEMÜ 567 servoDrive 30 / 45 www.gemu-group.com...
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Page 31: Electrical Connection
5. Fully tighten the bolts with nuts diagonally 6. Ensure that the diaphragm is compressed evenly (approx. 10-15 %, visible by an even bulge to the outside). 7. Check tightness of completely assembled valve. www.gemu-group.com 31 / 45 GEMÜ 567 servoDrive... -
Page 32: Troubleshooting
Valve body leaks or is corroded Check valve body for damage, replace valve body if necessary Valve doesn't open/close or doesn't Voltage is not connected Connect voltage open/close fully Cable ends incorrectly wired Wire cable ends correctly GEMÜ 567 servoDrive 32 / 45 www.gemu-group.com... -
Page 33: Inspection/Maintenance
▶ The piping need not be drained when replacing the actu- ator, as the valve spindle is sealed by the plug diaphragm. 6. Actuate GEMÜ products which are always in the same po- sition four times a year. 15.1 Replacing the actuator 15.1.1 Remove the actuator from the distance piece. - Page 34 CAUTION Danger - high voltage! ▶ Electric shock. Before performing any work on the ● GEMÜ product switch off power and protect circuit from being switched on again. WARNING The equipment is subject to pressure! 1. Undo the cap nuts 18 from the stud bolts 16.
- Page 35 8. Remove the O-ring 4 from the regulating cone 3. 9. Carefully remove the solvent cement from the thread on the regulating cone 3 (e.g. using a stainless steel brush). ð Do not damage the regulating cone surface in the pro- cess. www.gemu-group.com 35 / 45 GEMÜ 567 servoDrive...
- Page 36 (e.g. WEICONLOCK AN 301-65). position by hand. 3. Screw the regulating cone 3 into the support ring 20 until it 9. Tighten cap nuts 18 diagonally (tightening torque: 16– is hand tight. 20 Nm). GEMÜ 567 servoDrive 36 / 45 www.gemu-group.com...
- Page 37 CAUTION CAUTION Use of incorrect spare parts! Use of incorrect spare parts! ▶ Damage to the GEMÜ product. ▶ Damage to the GEMÜ product. ▶ Manufacturer liability and guarantee will be void. ▶ Manufacturer liability and guarantee will be void.
- Page 38 Afterwards, check parts for potential damage. If parts are damaged, replace them. 2. Use only genuine parts from GEMÜ. 15.5.3 Mounting the diaphragm NOTICE ▶ Important: Mount the correct diaphragm that suits the valve (suitable for medium, medium concentration, tem- 1.
- Page 39 (at the very latest after the first sterilisation process). 15.6 Cleaning the product – Clean the product with a damp cloth. – Do not clean the product with a high pressure cleaning device. www.gemu-group.com 39 / 45 GEMÜ 567 servoDrive...
- Page 40 Valve body K567 Plug diaphragm 567 SVS… O-ring Plug diaphragm 567 SVM... O-ring Assembly tool Plug diaphragm 567 SRK 4... Regulating cone O-ring Assembly tool Set of screws (88491207) 567 S30E 41 2 GEMÜ 567 servoDrive 40 / 45 www.gemu-group.com...
- Page 41 15 Inspection/maintenance 15.7.2 Seal material code 5, 55 Item Name Order description Actuator 9567 Valve body K567 Plug diaphragm with regulating cone 567 SRK 5… Set of screws (88491207) 567 S30E 41 2 www.gemu-group.com 41 / 45 GEMÜ 567 servoDrive...
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Page 42: Removal From Piping
If suitable cutting tool. no return delivery note is included with the product, GEMÜ 3. Observe the safety information and accident prevention cannot process credits or repair work but will dispose of the regulations. -
Page 43: Declaration Of Incorporation According To 2006/42/Ec (Machinery Directive)
19 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product Make: GEMÜ... -
Page 44: Declaration Of Conformity According To 2014/30/Eu (Emc Directive)
20 Declaration of conformity according to 2014/30/EU (EMC Directive) EU Declaration of Conformity in accordance with 2014/30/EU (EMC Directive) GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the product listed below complies with the safety requirements of the EMC Directive 2014/30/EU. - Page 45 Subject to alteration GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG *88600425* Fritz-Müller-Straße 6–8, 74653 Ingelfingen-Criesbach, Germany 11.2020 | 88600425 Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com...