Pentair FLECK 2510 Service Manual

Pentair FLECK 2510 Service Manual

Aio control valve
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FLECK 2510 AIO CONTROL VALVE
SERVICE MANUAL
waterpurification.pentair.com

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Summary of Contents for Pentair FLECK 2510

  • Page 1 FLECK 2510 AIO CONTROL VALVE SERVICE MANUAL waterpurification.pentair.com...
  • Page 2: Table Of Contents

    JOB SPECIFICATION SHEET TABLE OF CONTENTS Job Number: ______________________________________________ JOB SPECIFICATION SHEET ..........2 VALVE SPECIFICATIONS ............3 Model Number: ____________________________________________ Iron (ppm): ________________________________________________ INSTALLATION ..............4 Tank Size: ________________________________________________ DEFLECTOR INSTALLATION ..........4 1. Timer Program Settings: INSTALLATION ..............5 A. Backwash: ______________________________ Minutes START-UP INSTRUCTIONS..........6 B.
  • Page 3: Valve Specifications

    IMPORTANT PLEASE READ: VALVE SPECIFICATIONS • The information, specifications and illustrations in this manual are based on the latest information available at the time of release. The Valve Material Fiber-reinforced polymer manufacturer reserves the right to make changes at any time without notice.
  • Page 4: Installation

    INSTALLATION 3. All plumbing should be done in accordance with local plumbing codes. The pipe size for residential drain line Installation Overview should be a minimum of 1/2 inch (13 mm). Backwash flow rates in excess of 7 gpm (26.5 Lpm) or length in excess of 20 The AIO valve is designed for use when water containing feet (6 m) require 3/4-inch (19 mm) drain line.
  • Page 5: Installation

    INSTALLATION 7. Refer to the spec sheet for cutting height of the distributor tube. Water Pressure 8. Lubricate the distributor O-ring seal and tank O-ring seal. Place the main control valve on tank. Note: Only use A minimum of 20 psi (1.4 bar) of water pressure is required for silicone lubricant.
  • Page 6: Start-Up Instructions

    START-UP INSTRUCTIONS Manually Initiating a Regeneration 1. When timer is in service, press the Extra Cycle button for The water softener should be installed with the inlet, five seconds on the main screen. outlet, and drain connections made in accordance with the manufacturer’s recommendations, and to meet applicable 2.
  • Page 7: Sxt User Programming

    SXT USER PROGRAMMING DIAGNOSTIC PROGRAMMING MODE Programming Programming Default Diagnostic Programming Mode Options Option Definition Abbreviation Definition Values Abbreviation Parameter Description Day Override Days Between Regeneration - In conditions of high water Hours in Service Displays the total hours that the usage and/or high levels of unit has been in service contaminants, the AIO may...
  • Page 8: 2510 Aio Sxt Control Valve Assembly

    2510 AIO SXT CONTROL VALVE ASSEMBLY Item No. Part No. Description 1 ....1 ..251006-007 ... 2510AIO, Valve/Powerhead, SXT CONTROL VALVE ASSEMBLY 39 39 8 • FLECK 2510 AIO SXT Service Manual...
  • Page 9 CONTROL VALVE ASSEMBLY CONTINUED Item No. Part No. Description 40 ....1 ..61662-01 ..Kit, 2510 AIO, Service 41 ....1 ..62116 ....Air Check Assy, 2510 1 ....1 ..19322 ....Adapter Base, 2510 42 ....1 ..60480-000 ..Injector Assy, 1600, #00, 2 ....1 ..
  • Page 10: Powerhead Assembly

    POWERHEAD ASSEMBLY 10 • FLECK 2510 AIO SXT Service Manual...
  • Page 11 POWERHEAD ASSEMBLY CONTINUED Item No. Part No. Description 1 ....1 ..18697-15 ..Backplate, Hinged 2 ....1 ..13881 ....Bracket, Hinge Timer, 900SE 3 ....1 ..41546 ....Bracket, Timer, 2510SXT, 2750SXT 4 ....1 ..BR19889 ..Housing, Circuit Board 5 ....4 ..13296 ....Screw, Hex Wsh, 6-20 X 1/2 6 ....2 ..
  • Page 12: 2510 Valve Accessories

    2510 VALVE ACCESSORIES Covers 60219-02 .....Cover Assy, Environmental, Black w/clear window Bypasses 60041SS.......1” Bypass, SS, NPT 60040SS.......3/4” Bypass, SS, NPT 60049 ......Bypass, Plastic COVER, ENVIRONMENTAL BYPASS Yokes 19620-01 .....Yoke Assy, 3/4", r/angle, 90 deg. 18706 ......1" Yoke, Plastic NPT 18706-10 .....1" Yoke, Plastic BSP 18706-02 .....3/4"...
  • Page 13: 2510 Valve Conversion Assemblies

    2510 VALVE CONVERSION ASSEMBLIES Injector Nozzles 10913-0 .......Nozzle, Injector, #0, Red (8” Tank) 10913-00 .....Nozzle, Injector, #00, Violet (7” Tank) 10913-000 ....Nozzle, Injector, #000, Brown (6” Tank) 10913-1 .......Nozzle, Injector, #1, White (9” & 10" Tank) 10913-2 .......Nozzle, Injector, #2, Blue (12” Tank) 10913-3 .......Nozzle, Injector, #3, Yellow (13”...
  • Page 14: Bypass Valve Assembly (Plastic)

    BYPASS VALVE ASSEMBLY (PLASTIC) 60049 Rev G Item No. Part No. Description 1 ....2 ..13305 ....O-ring, -119 2 ....2 ..13255 ....Clip, Mounting 3 ....2 ..13314 ....Screw, Slot Ind Hex, 8-18 x .60 4A ....1 ..18706 ....Yoke, 1-inch , NPT, Plastic ..
  • Page 15: Bypass Valve Assembly (Metal)

    BYPASS VALVE ASSEMBLY (METAL) 60040SS Rev T 60041SS Rev U Item No. Part No. Description 1 ....1 ..40614 ....Bypass Body, 3/4-inch ..40634 ....Bypass Body, 1-inch , SS 2 ....1 ..14105 ....Seal, Bypass, 560CD 3 ....1 ..11972 ....Plug, Bypass 4 ....1 ..
  • Page 16: Troubleshooting (2510)

    TROUBLESHOOTING (2510) Problem Cause Correction Water conditioner fails to Electrical service to unit has been Assure permanent electrical service (check fuse, regenerate. interrupted plug, pull chain, or switch) Timer is defective. Replace timer. Power failure. Reset time of day. Loss of water pressure. Iron buildup in line to water conditioner.
  • Page 17: Troubleshooting (Aio)

    TROUBLESHOOTING (AIO) Problem Cause Correction 1. Unit does not go through air draw A. Electrical service to unit is A. Inspect power supply and correct if cycle interrupted. necessary. B. Power failure Reset time of day C. Timer is defective C.
  • Page 18: Flow Data & Injector Draw Rates

    FLOW DATA & INJECTOR DRAW RATES 18 • FLECK 2510 AIO SXT Service Manual...
  • Page 19: Sxt Wiring Diagram

    SXT WIRING DIAGRAM +24V (do NOT use for 5800/5810/5812) +24V OPTICAL ENC SIGNAL OPTICAL ENC INPUT MOTOR R N.C. MOTOR L N.O. FLOW METER INPUT +12V +12V +12V (use for 5800/5810/5812) 44060U REV G FLECK • 19 2510 AIO SXT Service Manual...
  • Page 20 © 2018 Pentair Residential Filtration, LLC. All rights reserved. §For a detailed list of where Pentair trademarks are registered, please visit waterpurification.pentair.com/brands. Pentair trademarks and logos are owned by Pentair plc or its affiliates. Third party registered and unregistered trademarks and logos are the property of their respective owners.

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