Pentair FLECK 2510 Service Manual
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Pentair FLECK 2510 Service Manual

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FLECK 2510
SERVICE MANUAL
waterpurification.pentair.com

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Summary of Contents for Pentair FLECK 2510

  • Page 1 FLECK 2510 SERVICE MANUAL waterpurification.pentair.com...

  • Page 2: Table Of Contents

    JOB SPECIFICATION SHEET TABLE OF CONTENTS Job Number: ______________________________________________ JOB SPECIFICATION SHEET ..........2 INSTALLATION ..............3 Model Number: ____________________________________________ Water Hardness: __________________________________ ppm or gpg START-UP INSTRUCTIONS..........3 Capacity Per Unit: __________________________________________ 3200 TIMER SETTING PROCEDURE ........4 Mineral Tank Size: ___________ Diameter: ________Height: ________ 3210 TIMER SETTING PROCEDURE ........4 Salt Setting per Regeneration: ________________________________ 3200, 3210, 3220, 3230 REGENERATION CYCLE...

  • Page 3: Installation

    INSTALLATION 10. On units with a bypass, place in bypass position. Turn on the main water supply. Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign Water Pressure material (usually solder) that may have resulted from the A minimum of 20 pounds (1.4 bar) of water pressure is installation.

  • Page 4: 3200 Timer Setting Procedure

    STARTUP INSTRUCTIONS CONTINUED 5. Position the valve to the start of the brine tank fill cycle. Ensure water goes into the brine tank at the desired rate. The brine valve drive cam will hold the valve in this position to fill the brine tank for the first regeneration. 6.

  • Page 5: Setting Procedure

    3210 TIMER SETTING PROCEDURE Timer Setting Procedure CONTINUED How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service 3. The black center knob will make one revolution in the position.

  • Page 6: 3200 Time Clock Timer Assembly

    3200 TIME CLOCK TIMER ASSEMBLY 615023200 Rev A 6 • FLECK 2510 Service Manual...
  • Page 7 3200 TIME CLOCK TIMER ASSEMBLY CONTINUED Item No. Part No. Description Item No. Part No. Description 27 ....1 ..14381 ....Skipper Wheel Assy, 12 Day 1 ....1 ..13870 ....Housing, Timer, 3200 ..14860 ....Skipper Wheel Assy, 7 Day 2 ....1 ..14265 ....Clip, Sping 28 ....1 ..

  • Page 8: 3210 Meter Delayed Timer Assembly

    3210 METER DELAYED TIMER ASSEMBLY 61502-3210 Rev A 8 • FLECK 2510 Service Manual...
  • Page 9 3210 METER DELAYED TIMER ASSEMBLY CONTINUED Item No. Part No. Description Item No. Part No. Description 30 ....1 ..14198 ....Label, Indicator 1 ....1 ..13870 ....Housing, Timer, 3200 31 ....1 ..15465 ....Label, Caution 2 ....1 ..13802 ....Gear, Cycle Actuator 32 ....1 ..

  • Page 10: 3220 Meter Immediate Timer Assembly

    3220 METER IMMEDIATE TIMER ASSEMBLY 61502-3220 Rev B 10 • FLECK 2510 Service Manual...
  • Page 11 3220 METER IMMEDIATE TIMER ASSEMBLY CONTINUED Item No. Part No. Description Item No. Part No. Description 34 ....1 ..19210-05 ..Program Wheel Assembly, 1 ....1 ..13870 ....Housing, Timer 9000/3230 2 ....1 ..15431 ....Gear, Cycle Actuator, 35 ...17 ..41754 ....Pin, Spring, 1/16 x 5/8 System #5 Stainless Steel, Timer 3 ....1 ..

  • Page 12: 2510 Sxt Valve

    2510 SXT VALVE Item No. Part No. Description 1 ....1 ..251006-001 ... 2510, SOF, DNF, CLK, SXT-, 24-60, CW 2--, .50, LES, NA2, 1650, HWBP ..251006-002 ... 2510, SOF, DNF, M34, SXT-, 24-60, CW 1--, .50, LES, NA2, 1600, HWBP ..

  • Page 13: 2510 Valve Accessories

    2510 VALVE ACCESSORIES Covers 60219-02 .....Cover Assy, Environmental, Black w/clear window 60219-12 .....Cover Assy, Environmental, Black w/black window 60232-110 ....Cover, Designer, 1 pc. Black 60232-310 ....Cover, Designer, Gray/Black Bypasses COVER, ENVIRONMENTAL COVER, DESIGNER 60041SS.......1” Bypass, SS, NPT 60040SS.......3/4” Bypass, SS, NPT 60049 ......Bypass, Plastic Yokes 19620-01 .....Yoke Assy, 3/4", r/angle, 90 deg.

  • Page 14: 2510 Valve Conversion Assemblies

    2510 VALVE CONVERSION ASSEMBLIES BLFC 60010-25 .....BLFC, 1650, .25 GPM, Plastic (0.75 lbs NaCl/min) 60010-50 .....BLFC, 1650, .50 GPM, Plastic (1.5 lbs NaCl/min) 60010-100 ....BLFC, 1650, 1.0 GPM, Plastic (3 lbs NaCl/min) 60020-25 .....BLFC, .25 GPM 1600 60020-50 .....BLFC, .50 GPM 1600 BLFC BRINE VALVE 60020-100 ....BLFC, 1.0 GPM 1600...
  • Page 15 2510 VALVE CONVERSION ASSEMBLIES Labels 14214 ......Label, 13K 14076 ......Label, 16K 13969 ......Label, 18K 14046 ......Label, 21K 13961 ......Label, 24K 14047 ......Label, 26K 14180 ......Label, 28K 13962 ......Label, 30K LABEL SWITCH 14048 ......Label, 32K 13971 ......Label, 36K 14073 ......Label, 40K 13974 ......Label, 45K 14239 ......Label, 48K 14074 ......Label, 50K...

  • Page 16: Powerhead Assembly (Environmental)

    POWERHEAD ASSEMBLY (ENVIRONMENTAL) BR61501-1500 Rev C 16 • FLECK 2510 Service Manual...
  • Page 17 POWERHEAD ASSEMBLY (ENVIRONMENTAL) CONTINUED Item No. Part No. Description Item No. Part No. Description Wrench Tighten 18697-15 Backplate, Hinged 23 ....2 ..41581 ....Plug, Hole .125 Dia, White 2 ....1 ..11838 ....Power Cord, 6-feet, North 24 ....1 ..10872 ....Screw, Hex WSH, 8-32 x 5/16 American, Flat 20 IN-LBS ±20% ..

  • Page 18: Manual Powerhead Assembly

    MANUAL POWERHEAD ASSEMBLY 60409 Rev A Item No. Part No. Description 1 ....1 ..12593 ....Backplate, Manual 2 ....1 ..12592 ....Bracket, Lever Position 3 ....1 ..12596 ....Screw, Spec Mach, 1/4 - 20 x 1/2 4 ....1 ..12707 ....Washer, Spring 5 ....1 ..

  • Page 19: Control Valve Assembly

    CONTROL VALVE ASSEMBLY 61500-2510 Rev B Item No. Part No. Description Item No. Part No. Description 1 ....1 ..19328 ....Valve Body, 2510 14 ....1 ..18303 ....O-ring, -336 2 ....1 ..11385-01 ..Housing, Flow Control, 15 ....1 ..13030 ....Retainer, Dist Tube, O-ring Plastic 16 ....1 ..
  • Page 20 CONTROL VALVE ASSEMBLY CONTINUED Item No. Part No. Description Item No. Part No. Description 25 ....1 ..12338 ....Fitting, Elbow, 90 Deg..60705-17 ..DLFC, Plastic 1.7 gpm 1/2-inch NPT x 1/2-inch ..60705-20 ..DLFC, Plastic 2.0 gpm Barb ..60705-24 ..DLFC, Plastic 2.4 gpm 26 ....1 ..

  • Page 21: Meter Assembly

    METER ASSEMBLY 60088 Rev E Item No. Part No. Description 1 ....4 ..12473 ....Screw - Meter Cover Assembly, 10-24 x 5/8-inch 2 ....1 ..15659 ....Meter Cover Assy. - Ext., Rt. Angle (Not Shown) ..15452 ....Meter Cap Assy, 3/4-inch to 2-inch , Std, Rt Ang/90, Plastic Paddle 3 ....1 ..

  • Page 22: 1600 Brine System Assembly

    1600 BRINE SYSTEM ASSEMBLY 60029 Rev C Item No. Part No. Description Item No. Part No. Description 12 ....1 ..12552-02 ..Brine Valve Stem, 1600, 1 ....2 ..10332 ....Fitting, Insert, 3/8 with Seat 2 ....1 ..12767 ....Screen, Brine 13 ....1 ..

  • Page 23: 1650 Brine System

    1650 BRINE SYSTEM 60011 Rev D Item No. Part No. Description Item No. Part No. Description 19 ..... 60010-25 BLFC Assy. (Parts) 1 ....1 ..10328 ....Elbow, 90 1/4 NPT x 3/8 1 ..17907 ....Housing 3 ....3 ..10332 ....Insert, 3/8 1 ..

  • Page 24: Bypass Valve Assembly (Plastic)

    BYPASS VALVE ASSEMBLY (PLASTIC) 60049 Rev G Item No. Part No. Description 1 ....2 ..13305 ....O-ring, -119 2 ....2 ..13255 ....Clip, Mounting 3 ....2 ..13314 ....Screw, Slot Ind Hex, 8-18 x .60 4A ....1 ..18706 ....Yoke, 1-inch , NPT, Plastic ..

  • Page 25: Bypass Valve Assembly (Metal)

    BYPASS VALVE ASSEMBLY (METAL) 60040SS Rev T 60041SS Rev U Item No. Part No. Description 1 ....1 ..40614 ....Bypass Body, 3/4-inch ..40634 ....Bypass Body, 1-inch , SS 2 ....1 ..14105 ....Seal, Bypass, 560CD 3 ....1 ..11972 ....Plug, Bypass 4 ....1 ..

  • Page 26: 2300 Safety Brine Valve

    2300 SAFETY BRINE VALVE 60027 Rev D Item No. Part No. Description Item No. Part No. Description Long 1 ....1 ..60027-00 ..Safety Brine Valve, 2300, Less Elbow ..60002-36 ..Air Check, #500, 36 inches Long 2 ....1 ..10138 ....Ball, 3/8-inch , Brass ..

  • Page 27: 2310 Safety Brine Valve

    2310 SAFETY BRINE VALVE FLECK • 27 2510 Service Manual...
  • Page 28 2310 SAFETY BRINE VALVE CONTINUED Item No. Part No. Description Item No. Part No. Description 1 ....1 ..19645 ....Body, Safety Brine Valve, ..60002-34 ..Air Check, #500, 34 inches 2310 Long 2 ....1 ..19803 ....Safety Brine Valve Assy ..

  • Page 29: Seal & Spacer Tools & Replacement

    SEAL & SPACER TOOLS & REPLACEMENT 6. Remove the seal first using the wire hook with the finger loop (see “Figure 7”). Figure 7 7. The spacer tool (use only for removing the spacers) has three retractable pins, retained by a rubber ring, at one end.

  • Page 30: General Service Hints For Meter Control

    SEAL & SPACER TOOLS & REPLACEMENT CONTINUED 11. To replace seals, spacers and end ring, use special tool with the brass sleeve on one end. This is a double- purpose tool (see Figure 5). The male end acts as a pilot to hold the spacers as they are pushed into the valve body and the brass female end is used to insert the seals into the valve body.

  • Page 31: Troubleshooting

    TROUBLESHOOTING Problem Cause Correction Water conditioner fails to Electrical service to unit has been Assure permanent electrical service (check fuse, regenerate. interrupted plug, pull chain, or switch) Timer is defective. Replace timer. Power failure. Reset time of day. Hard water. By-pass valve is open.

  • Page 32: Flow Data & Injector Draw Rates

    FLOW DATA & INJECTOR DRAW RATES 32 • FLECK 2510 Service Manual...

  • Page 33: Wiring

    WIRING FLECK • 33 2510 Service Manual...

  • Page 34: Service Assemblies

    SERVICE ASSEMBLIES 24 Hour Gear Assemblies Injectors 40096-02 ��������������������� Dial 2AM Regen Assy, Black 60480-xx ���������������������� 1600 Injector Assy (Specify size of 40096-24 ��������������������� Dial 12AM Regen Assy, Black Injector) 60519-02 ��������������������� Gear Assy, 3200 24 Hour 2 Times/Day 60519-03 ��������������������� Gear Assy, 3200, 24 Hour 3 Times/Day Meters 60519-04 ���������������������...
  • Page 35 FLECK • 35 2510 Service Manual...
  • Page 36 All Pentair trademarks and logos are owned by Pentair, Inc. or its affiliates. All other registered and unregistered trademarks and logos are the property of their respective owners. Because we are continuously improving our products and services. Pentair reserves the right to change specifications without prior notice.

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