Related Manuals for Cornelius PRO ED FAST GATE
Summary of Contents for Cornelius PRO ED FAST GATE
- Page 1 ® PRO ED FAST GATE Training Manual Release Date: April 17, 2003 Publication Number: TP00918 Revision Date: NA Revision: C Visit the IMI Cornelius web site at www.cornelius.com for all your Literature needs.
- Page 2 800-238-3600 FAX:763-422-3297 FAX:800-535-4231 Trademarks and copyrights: Aurora, Cornelius, Decade, Hydro Boost, Sitco, Spirit, UF-1, Vanguard, Venture, Olympus, and Vista are registered trademarks of IMI Cornelius Inc. Optifill trademark is pending. This document contains proprietary information and it may not be reproduced in any way without permission from Cornelius.
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ............1 Preview Questions . -
Page 5: Introduction
Pro ED Fast Gate Training Manual INTRODUCTION 1. P REVIEW UESTIONS Check your current knowledge by taking a few minutes to answer the following questions: 1. How many transformers are there in this unit?________________________________ 2. Is the internal air regulator adjustable _____ Yes _____ No? 3. -
Page 6: Overview
Drip Tray & Cup Rest Ice Chute 3.1 Product Description The Pro ED Fast Gate is a beverage dispenser available with programmable, auto- matic portioning ice dispensing available 250 models. See “Portion Control Panel:” on page 5 for description of programming. -
Page 7: System Details
Pro ED Fast Gate Training Manual SYSTEM DETAILS 1. C ARBON IOXIDE 100 psi maximum to the unit, regulated to 35 psi inside the unit 2. W ATER Plain water inlet pressure of 50 psi minimum, 70 psi maximum Carbonated water inlet pressure of 80-120 psi minimum 3. -
Page 8: Mechanical
Pro ED Fast Gate Training Manual 4. M ECHANICAL 4.1 Pneumatic Controls PNEUMATIC GATE SOLENOID VALVE 12 VAC PORTION CONTROL AUTO MODE. MANUAL OVERIDE PRESSURE SOLENOID 24 VAC. GAUGE MANUAL MODE ONLY WATER FILTER REGULATOR DRAIN AND WATER TRAY ICE GATE... -
Page 9: Controls And Electrical
LECTRICAL 6.1 Portion Control Panel: The portion control panel on the Pro ED Fast Gate has several functions including dispensing 4 programmed ice portions for 4 cup sizes, programming, and cleaning. The portion control panel and its functionality are described in the following illustra-... - Page 10 Pro ED Fast Gate Training Manual Ice Portion Control Set Up and Adjustment Procedure Light Color Explanation Actions That Can Be Taken To enter Agitation Adjust- ment Mode simultaneously press INCREASE and DECREASE three times then press and hold INCREASE and DECREASE for 3 sec- onds.
- Page 11 Pro ED Fast Gate Training Manual Light Color Explanation Actions That Can Be Taken To enter Portion Adjustment Mode simultaneously press INCREASE and DECREASE twice. Press and hold CUP SIZE to be adjusted and while pressing INCREASE or DECREASE to change por- tion size (5 millisecond per Step 2.
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Page 12: Ice Dispensing System Trouble Shooting
Pro ED Fast Gate Training Manual 6.2 Ice Dispensing System Trouble Shooting: If the ice system does not dispense ice, follow these procedures. NOTE: When following these procedures, if a component fails a test, replace it and test the new component. Then check to see if the dispenser works correctly. - Page 13 Pro ED Fast Gate Training Manual Power cord must be bidirectional disconnected during this test. transient voltage suppressor 3. Voltage Suppressor Test p/n 32714 — The bidirectional transient voltage suppressor protects the portion control. Its normal failure mode is a direct short.
- Page 14 Pro ED Fast Gate Training Manual Beverage Power cord must be disconnected valve switch during this test. 2. Beverage Valve On/Off Switch Test — Front panel Remove the front panel cover and use an connector ohm meter to check the beverage switch connector pins.
- Page 15 Pro ED Fast Gate Training Manual Electric & Manual Push For pneumatic Ice button power cord/connector Power cord must be disconnected during this test. 4. Manual Push For Ice Button Test — Disconnect the power cord from the front panel. Use an ohm meter to check...
- Page 16 Pro ED Fast Gate Training Manual Power cord must be Pneumatic gate Manual override solenoid solenoid disconnected during this test. 1 A. Additional 24 Volt Circuit Tests — Remove front panel cover. NOTE: The magnetic proximity switch on the ice chute must be closed (satis- fied).
- Page 17 Pro ED Fast Gate Training Manual AGITATOR MOTOR TESTS Power cord must be connected during this test. 1 A. Motor Test p/n 08049 — Motor Reset Check motor reset by pressing the Button button and trying the motor. NOTE: The magnetic proximity switch on the ice chute must be closed (satisfied).
- Page 18 Pro ED Fast Gate Training Manual Power cord must be disconnected during this test. Portion control 4 B. Agitator Relay Test — panel Use an ohm meter to check across connector pins 1 & 2 of the portion control touch panel connector, there should be 7 ohms.
- Page 19 Pro ED Fast Gate Training Manual Power cord must be connected during this test. Agitator 5 A. Portion Control Test relay p/n 32839 — Check by placing probes on the red and black wires on the agitator relay across terminals 3 and 4 when the portion control is activated.
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Page 20: Motor Replacement
Pro ED Fast Gate Training Manual 6.3 Motor Replacement: - 16 - © 2003 IMI Cornelius Inc. -
Page 21: Trouble Shooting
Pro ED Fast Gate Training Manual TROUBLE SHOOTING Plumbing Diagram - 17 - © 2003, IMI Cornelius Inc. - Page 22 PNEUMATIC GATE SOLENOID VALVE FILTER-REGULATOR (FACTORY-SET 3-WAY NORMALLY CLOSED OUTLET PRESSURE TO 32-36 PSIG) AIR/CO2 SUPPLY 50 PSIG MAX. MANUAL OVERIDE SOLENOID VALVE 3-WAY NORMALLY CLOSED ICE GATE CYLINDER REVERSE SINGLE ACTING-SPRING EXTENDED IMPORTANT: USE CO2 ONLY. IMPORTANT: “WET” CO2 WILL CAUSE STICKING PROBLEMS WITH ICE GATE MECHANISM.
- Page 23 Pro ED Fast Gate Training Manual ED250 PROGATE WIRING DIAGRAM INTERLOCK MOTOR INCOMING POWER HEATER RELAY ICE CHUTE INTERLOCK TO GUSSET SWITCH HINGE GROUND TERMINAL TERMINAL GRN/YEL BOARD GRN/YEL TO EBOX GROUND SCREW STARTING RELAY MOTOR START CAPACITOR DIODE TRANSIENT...
- Page 24 Pro ED Fast Gate Training Manual 120V ICE CHUTE INTERLOCK SWITCH INTERLOCK RELAY TRANSIENT VOLTAGE SUPPRESSOR TRANSIENT VOLTAGE SUPPRESSOR BEVERAGE TRANSFORMER 24VAC BEVERAGE TRANSFORMER 24VAC 24VAC BEV ON/OFF SWITCH MANUAL OVERIDE SOLENOID VALVE MANUAL/AUTO ICE TOGGLE VALVE VALVE SWITCH VALVE...
- Page 25 Pro ED Fast Gate Training Manual NOTE:THERE ARE ONLY TWO OFF CYCLE AGITATION TIME OPTIONS. IF THE CHUTE REFILL IS SET FOR SMALL, MEDIUM, OR LARGE THE OFF CYCLE TIME WILL BE 30 MINUTES, THE ON CYCLE TIME WILL BE (4) SECONDS. X-LARGE CHUTE REFILL SETTING WILL RESULT IN A 60 MINUTE OFF CYCLE AND A (4) SECOND ON CYCLE.
- Page 26 Pro ED Fast Gate Training Manual - 22 - © 2003 IMI Cornelius Inc.
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Page 27: Review
Pro ED Fast Gate Training Manual REVIEW DATE: _______________________________________________ NAME: _______________________________________________ LOCATION: __________________________________________ The following questions summarize important points in this training lesson. 1. What color LED indicates normal operating mode? ___________________________ 2. What color LED indicates ice portion adjustment mode? _______________________ 3. - Page 28 Pro ED Fast Gate Training Manual 10. What is the function of the bidirectional transient voltage suppressor? _____________ ____________________________________________________________________ ____________________________________________________________________ 11. What is a normal failure mode for the bidirectional transient voltage suppressor? ____ ____________________________________________________________________ 12. With the magnet in place, what ohm value should a good ice chute switch have? ____...
- Page 29 Pro ED Fast Gate Training Manual NOTES: _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ - 25 - © 2003, IMI Cornelius Inc.
- Page 30 Pro ED Fast Gate Training Manual - 26 - © 2003 IMI Cornelius Inc.
- Page 32 IMI Cornelius Inc. One Cornelius Place Anoka, MN 55303-1592 U.S.A.