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6
FORK, TRIPLE CLAMP
Assembling the cartridge
Info
The steps are identical for both fork legs.
-
Grind the rebound piston on both sides on a surface plate with 1200 grit sandpa-
per.
-
Clean the rebound piston.
-
Wrap the piston ring around the shaft of a screwdriver before mounting.
-
Mount the piston ring.
-
Lubricate the piston ring.
I
Fork oil (SAE 4) (48601166S1)
201159-10
-
Mount rebound piston
Guideline
View6)
View@)
-
Mount rebound shim stack
Info
Align triangular plates
-
Mount and tighten new nut @ with the collar facing downward.
Guideline
I
Rebound nut
•
Info
I
Do not twist the triangular plates!
-
Secure the nut by locking.
-
Take out the piston rod.
Preparatory work
-
Check the fork legs.
-
Assemble the screw cap with the membrane holder.
-
Assemble the piston rod.
Main work
-
Lubricate and mount O-ring
I
Lubricant (T158)
-
Mount the spring and O-ring on check valve
I
Lubricant (T158)
-
Mount the check valve with the special tool.
I
Tweezers (T14033)
(a
p. 222)
0.
Rebound piston from above
Rebound piston from below
(D.
(9
exactly with the openings of the rebound piston.
I
M6x0.5
(a
p. 23)
(a
p. 28)
O.
(a
p. 224)
8.
(a
p. 224)
(�
p. 239)
29
I 5 Nm (3.7 lbf ft)
(a
p. 27)
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