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Empire Comfort Systems Boulevard MULTIFUNCTION REMOTE DVLL60BP90N-2 Installation Instructions Manual

Direct vent zero clearance gas fireplace heater
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INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch;
do not use any phone in your building.
•
Leave the building immediately.
•
Immediately call your gas supplier
from a neighbor's phone. Follow
the gas supplier's instructions.
•
If you cannot reach your gas
supplier, call the fire department.
— Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
WARNING
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
NOTE: Barrier required, may be sold separately.
INSTALLATION INSTRUCTIONS
HOT GLASS
WILL
CAUSE BURNS.
DO NOT TOUCH
GLASS
UNTIL COOLED.
ALLOW CHILDREN
NEVER
TO TOUCH GLASS.
DIRECT VENT
ZERO CLEARANCE
GAS FIREPLACE HEATER
MODEL SERIES:
MULTIFUNCTION
REMOTE (MF)
DVLL60BP90(N,P)-2
UL FILE NO. MH30033
WARNING
If not installed, operated and maintained
in accordance with the manufacturer's
instructions, this product could expose you
to substances in fuel or from fuel combustion
which can cause death or serious illness.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is only for use with the type of
gas indicated on the rating plate.
This appliance is not convertible for use with
other gases, unless a certified kit is used.
GAS-FIRED
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Summary of Contents for Empire Comfort Systems Boulevard MULTIFUNCTION REMOTE DVLL60BP90N-2

  • Page 1 INSTALLATION INSTRUCTIONS INSTALLER: DIRECT VENT Leave this manual with the appliance. ZERO CLEARANCE CONSUMER: GAS FIREPLACE HEATER Retain this manual for future reference. MODEL SERIES: MULTIFUNCTION WARNING GAS-FIRED REMOTE (MF) FIRE OR EXPLOSION HAZARD DVLL60BP90(N,P)-2 Failure to follow safety warnings exactly UL FILE NO.
  • Page 2 BEFORE YOU START SAMPLE WARNINGS AND DEFINITIONS: 5. Verify that the fireplace and components have not been damaged during shipping. DANGER 6. Set fireplace in a location near to its final installation location. Indicates a hazardous situation which, if not avoided, will INSTALLATION CONSIDERATIONS - FIREPLACE result in death or serious injury. INSTALLATION GUIDELINES When planning a fireplace installation, it’s necessary to determine: WARNING • Gas supply piping (right side entrance). •...
  • Page 3 CARTON CONTENTS & HARDWARE PACk #10 X ½” HEX HEAD SCREW 1” PHILLIPS SELF DRILLING SCREW NAILING FLANGES Items not shown to scale. INDEX QUANTITY DESCRIPTION NUMBER SUPPLIED Door Removal Tool (attached to fireplace) Product Registration Card AA Battery AAA Battery Wall Thimble Spacer (attached to fireplace) Cover Plate, Battery Box Remote Junction Box Cover Duplex Receptacle...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Introduction ............................5 Specifications..........................6 Accessories ...........................7 FBB20 Blower Installation...................... 8 - 10 Fireplace Dimensions ........................11 Clearances...........................12 Locating Fireplace ........................13 Vent Termination Clearances ....................14 - 15 Gas Supply .......................... 16 - 17 Electrical Connections ......................18 - 19 Installation..........................20 - 23 Vent System Identification ......................24 Vent Systems ..........................24 Venting Fireplace - Top ......................

  • Page 5: Introduction

    INTRODUCTION Instructions to Installer The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/ Leave instruction manual with owner. NFPA 54* Natural Gas and Propane Installation Code, or CSA 2. Have owner fill out and mail Product Registration Card B149.1 in Canada. *Available from the American National supplied with the fireplace.

  • Page 6: Specifications

    SPECIFICATIONS DVLL60BP Natural Propane Input BTU/Hr Maximum 46,000 42,500 Input BTU/Hr Minimum 31,000 32,500 KWH (Maximum) 13.34 12.33 KWH (Minimum) 9.00 9.43 Orifice #29 (P280) #48 (P300) Air Shutter Opening 1/16-in Fully Open Height without standoff 36-5/16-in 36-5/16-in Width 73-in 73-in Depth 18-5/8-in 18-5/8-in Gas Inlet Shut-off 1/2-in NPT 1/2-in NPT Valve (pipe) Vent Size 5 x 8 5 x 8...

  • Page 7: Accessories

    ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. Contact your Empire Dealer for more accessory options. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., 918 Freeburg Ave., Belleville, Illinois 62220-2623. ACCESSORIES Description Color Fireplace Models DVLL60BP Ridgeback Liner* DVP60LPZ Bronze Porcelain Liner* DVP60LKR Gloss Black Trim Kit - Beveled DF60BL Black Trim Kit - Beveled DF60HP Hammered Pewter Beveled Window Frame - 2 inches DF602NB Nickel Brushed Decorative Front, Forged Iron DFF60FPD Distressed Pewter Rustic Contemporary Logs & Stones LS60THF Accent Light Kit Dual Blower Kit FBB20...

  • Page 8: Fbb20 Blower Installation

    FBB20 BLOWER INSTALLATION Use a rag to wipe the inside bottom of the fireplace (where the blowers will be placed) to remove dirt or construction dust. 4. Place blowers on the floor behind the fireplace. Position the blowers with the two black connecting wires and green ground wire towards the left hand side when facing the back of the fireplace. See Figure 2. BLOWER ASSEMBLY PARTS LIST INDEX PART...
  • Page 9 FBB20 BLOWER INSTALLATION (CONT’D) Begin installing the left blower assembly into the bottom of 8. Next, install the right hand blower assembly towards the the fireplace. Once the blower is about half way in, secure right side of the access opening. The right hand edge of the wiring within the white plastic wire retention clips provided in blower base bracket should be about even with the right the fireplace. See Figure 4. edge of the access opening.
  • Page 10 FBB20 BLOWER INSTALLATION (CONT’D) 10. Make sure the blower base brackets are pulled rearward against the bottom flange of the fireplace. The magnets on the blower base bracket will keep the blowers in place. See Figure 8. Figure 8 11. Re-attach the Blower Access Panel with the 11 screws removed in step 2.

  • Page 11: Fireplace Dimensions

    FIREPLACE DIMENSIONS DVLL60BP90 INDEX DIMENSION DESCRIPTION LETTER Dimensions in Inches The maximum height of firebox face (excluding standoffs) 36-1/4 The maximum width of the firebox face (excluding nailing flanges) The maximum depth of the firebox 19-1/2 The height of the firebox opening The width of the firebox opening 64-1/4 The interior depth of the firebox (not shown) The rear exterior width of the firebox The height to the firebox standoffs 49-1/4 Width from the left side of the box to the centerline of vent 36-9/16 Depth from back of box to centerline of top vent 7-1/8 Height from the bottom of the box to the gas line opening 14-3/4 Depth from the front of the box to gas line opening 14-11/16...

  • Page 12: Clearances

    CLEARANCES MANTEL CHART CLEARANCE TO COMBUSTIBLES Back See Fig. 10 12” Side 3-in Floor 0-in Top Stand-off Bracket 0-in Top Framing Edge 13-in SEE MANTEL CHART FOR MAXIMUM MANTEL DEPTH 2” X 4” HEADER FINISHED WALL (COMBUSTIBLE) 3” MINIMUM 34” TOP FRAMING LEDGE SEE MANTEL CHART FOR MINIMUM HEIGHT STAND-OFF 13”...

  • Page 13: Locating Fireplace

    LOCATING FIREPLACE CORNER CABINET INSTALLATION INSTALLATION FLUSH WALL ISLAND INSTALLATION INSTALLATION ANGLED CORNER INSTALLATION ROOM DIVIDER INSTALLATION NOTE: Island and Room Divider installation is possible as long as When you install your Direct Vent Fireplace in Room divider or Flat the horizontal portion of the vent system does not exceed 20 feet on wall corner positions, a minimum of 8 inches clearance must with a minimum vertical run of 8 feet. See details in Venting Section.

  • Page 14: Vent Termination Clearances

    VENT TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. INSIDE CORNER OUTSIDE CORNER RECESSED LOCATION “A” = COMBUSTIBLE 9” (229mm) “F” = COMBUSTIBLE 6” (152mm) = NONCOMBUSTIBLE 2” (51mm) = NONCOMBUSTIBLE 6” (152mm) BALCONY BALCONY WITH PERPENDICULAR SIDE WALL WITH NO SIDE WALL “C” = CLEARANCE FROM CORNER IN RECESSED LOCATION COMBUSTIBLE 9”...
  • Page 15 VENT TERMINATION CLEARANCES (CONT’D) Canadian Installations1 US Installations2 Canadian Installations1 US Installations2 A= Clearance above grade, I= Clearance to service veranda, porch, deck, or 12 in (30 cm) 12 in (30cm) regulator vent outlet 3 ft (91 cm) 6 ft balcony B= Clearance to window or 6 in (15 cm) for appli- 6 in (15 cm) for appli- J= Clearance to nonme-...

  • Page 16: Gas Supply

    GAS SUPPLY The gas pipeline can be brought in through the right side of the A gas valve and ground joint union should be installed in the gas fireplace. Consult the current National Fuel Gas Code, ANSI line upstream of the gas control to aid in servicing. It is required Z223.1 CAN/CGA-B149 (.1 or .2) installation code. by the National Fuel Gas Code that a drip leg be installed near the gas inlet. See Figure 16. This should consist of a vertical length of RECOMMENDED GAS PIPE DIAMETER pipe tee connected into the gas line that is capped on the bottom Schedule 40 Pipe Tubing, Type L...
  • Page 17 GAS SUPPLY (CONT’D) Checking Manifold Pressures Gas Line Connection Both Propane and Natural Gas valves have a built-in pressure Remove the access panel from the right side of the fireplace shown in Figure 18 to access the gas valve, gas flex line, regulator in the gas valve. Natural Gas models will have a manifold pressure of approximately 3.5-in w.c. (.871 kPa) at the junction box, and system wiring. valve outlet with the inlet pressure to the valve from a minimum Attach the gas flex line to the pre-installed gas line. Refer to the of 4.5-in w.c.

  • Page 18: Electrical Connections

    ELECTRICAL CONNECTIONS CAUTION All wiring should be done by a qualified electrician and shall be in compliance with all local, city and state building codes. Before making the electrical connection, make sure that the main power supply is disconnected. The fireplace, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70 (Latest Edition).
  • Page 19 ELECTRICAL CONNECTIONS (CONT’D) Once the Junction box has been installed with the receptacle outlets facing inward towards the fireplace, locate the 3-prong power cord from the control module and plug into the receptical. The fireplace is supplied with a User Interface wall box that must be installed in a standard plastic outlet box (not provided). A low voltage orange or blue box is recommended. The user interface wall box must be placed in the wall within ten feet from the right side of the fireplace. A 10ft. battery and user interface extension wire harness is supplied.

  • Page 20: Installation

    INSTALLATION Framing To further prevent drafts, the wall shield and ceiling firestops This fireplace can be elevated off the floor provided that the should be caulked with caulk rated for a minimum of 300°F fireplace is properly supported by framing materials and the continuous exposure rating to seal gaps. Gas line holes and ceiling clearances are maintained. other openings should be caulked or stuffed with unfaced Fireplace framing can be built before or after the fireplace is set insulation. If the fireplace is being installed on a cement surface, in place.
  • Page 21 INSTALLATION (CONT’D) 5. Secure fireplace to framing with nailing flanges. Preset depth Vent Pipe Clearance to suit facing material (flush or 1/2in set back depths). See NOTICE: Maintain one inch of clearance around vertical vent Figure 25. pipe. See Figure 27. For horizontal vent, maintain a minimum 1 inch clearance to the bottom and sides of the vent, and 3 inch clearance to combustibles above the vent pipe.
  • Page 22 INSTALLATION (CONT’D) Finishing Methods Attention: Cold climate installation recommendation: When installing this fireplace against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to 2” X 4” HEADER applicable insulation codes. FINISHED WALL (COMBUSTIBLE) Vent Runs In planning the installation for the fireplace, it is necessary to install certain components before the fireplace is completely...
  • Page 23 INSTALLATION (CONT’D) CORNER INSTALLATION - VERTICAL, 90-DEGREE ELBOW VERTICAL, 90-DEGREE ELBOW TO HORIZONTAL OUT THE TO HORIZONTAL OUT THE WALL WALL (12-in minimum rise before elbow) (12-in minimum rise before elbow) FIRESTOP SPACER (INCLUDED) 90° ELBOW “A” PIPE LENGTH NOTE: DIMENSIONS SHOWN WITH FRAMING VENT CAP SET ½”...

  • Page 24: Vent System Identification

    90° ELBOW (THREE 90° ELBOWS MAX) 45° ELBOW FLASHING 90° ELBOW CEILING FIRE STOP SPECIAL DV VENT kITS Available from Empire Comfort Systems, Inc. dealers. WALL STRAP Direct-Vent Fireplace Vent Kit for Rear Vent, DVVK-5RP 6 to 12 inch wall thickness, Includes 58DVA-06, 58DVA-WT, and 58DVAHC PIPE LENGTH Direct-Vent Fireplace Vent Kit for Top Vent, Thru-the-wall, 4 to 6 inch wall thickness,...

  • Page 25: Venting Fireplace - Top

    VENTING FIREPLACE - TOP WARNING Use flue restrictor for vertically terminated fireplaces only. Do not use for horizontally terminated fireplaces. Figures 37 to 40 show the location and recommended opening for the flue restrictor. Installation of restrictor before venting is attached. See Figure 37. Figure 40 Figure 37 NOTICE: When installing flue restrictor, install with screw pointing...
  • Page 26 VENTING FIREPLACE - TOP (CONT’D) Positioning the Fireplace Below Grade Installation Determine the exact position of the fireplace so the direct-vent When it is not possible to meet the required vent termination termination will be centered (if possible) between two studs. clearances of 12 inch (305 mm) above grade level, a snorkel This will avoid any extra framing. All vent kit pipes should be kit is recommended.
  • Page 27 VENTING FIREPLACE - TOP (CONT’D) To Use the Vent Graph EXAMPLE C: 1. Determine the height of the center of the horizontal vent If the horizontal run to the outer wall flange is 17 feet, the vertical pipe. Using this dimension on the Sidewall Vent Graph, dimension from the floor of the fireplace to the center of the locate the point it intersects with the slanted graph line. termination must not be less than 7 feet 6 inches. From the point of this intersection, draw a vertical line to the SPECIAL NOTE: For each 45°...

  • Page 28: Top Vent - Horizontal Termination

    TOP VENT - HORIZONTAL TERMINATION One 90° Elbow Two 90° Elbows NOTE: Subtract 3 feet from the total horizontal measurement for INSTALLED VERTICALLY each 90° elbow installed horizontally. Subtract 1-1/2 feet from the total horizontal measurement for each 45° elbow installed horizontally. 1’ MINIMUM TO BOTTOM OF UNIT EXAMPLE VENT RUNS INITIAL PIPE B (Horizontal) A (Vertical)

  • Page 29: Top Vent - Vertical Termination

    TOP VENT - VERTICAL TERMINATION No Elbows Three 90° Elbows NOTE: Subtract 3 feet from the total horizontal measurement for each 90° elbow installed horizontally. Subtract 1-1/2 feet from the total horizontal measurement for each 45° elbow installed horizontally. DIMENSIONS (in inches) MINIMUM MAXIMUM 120 (10ft) 480 (40ft) Figure 49 EXAMPLE VENT RUNS INITIAL PIPE A (Vertical) B (Horizontal) Two 90°...

  • Page 30: Vertical Termination

    VERTICAL TERMINATION Locate and mark the center point of the vent pipe using a nail on CAUTION the underside of the roof. Drive the nail through the center point. Mark the outline of the roof hole around this center point. Treatment of firestop spacers and construction of the chase may vary with the type of building. These instructions are NOTICE: Size of the roof hole dimensions depend on the pitch of not substitutes for the requirements of local building codes.
  • Page 31 VERTICAL TERMINATION (CONT’D) Vertical Through-the-Roof Applications General Maintenance Your Gas Fireplace has been approved for: Inspect venting system semi-annually as follows: a) Vertical installations up to 40 feet in height. 1. Check for corrosion areas of the venting system exposed b) Two sets of 45 degree elbow offsets within these vertical to the elements. These will appear as rust spots or streaks installations. From 0 to a maximum of 8 ft. a vent pipe can be and, in extreme cases, holes.

  • Page 32: Dvvk-5F Flex Vent Instructions

    DVVk-5F FLEX VENT INSTRUCTIONS The DVVk-5F FLEX VENT kIT includes the following components: • (1) Horizontal Termination Cap • (1) 4-foot section of Flex vent with spacers (5-inch flue/ 8-inch outer pipe) with flue adapter collar • (1) Wall Firestop/Thimble Assembly • Hardware pack that includes band clamps and screws Maintain at least 1/2-inch rise for every 12 inches of vent run. CAUTION • Because of sharp edges, always use gloves when handling the flex vent components. •...
  • Page 33 DVVk-5F FLEX VENT INSTRUCTIONS (CONT’D) Prior to making the vent connections, apply high temperature sealant (1000°F min.) to the vent connections before securing 8” DIAMETER FLEX VENT PIPE with the band clamps provided. Note: the flue pipe end without the adapter is to be installed to the Termination Cap. 5” DIAMETER FLEX FLUE PIPE NOTE: For installation of Flex Venting on Fireplaces that have 5”...

  • Page 34: Framing And Finishing

    FRAMING AND FINISHING Installing Support Brackets Installing Firestops Install a horizontal pipe support used for each 3 feet of horizontal Firestops are required for safety whenever the vent system passes run to framing members. Allow 3 inch clearance to combustibles through an interior wall, an exterior wall, or a ceiling. These above 8-inch diameter pipe and elbows, and 1 inch clearance to firestops act as a firebreak heat shield and as a means to insure...
  • Page 35 FRAMING AND FINISHING (CONT’D) Vertical Firestops Vertical runs of this system which pass through ceilings require the use of ONE ceiling firestop at the hole in each ceiling through which the vent passes. Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent. Drill a hole or drive a nail through this center point and check the floor above for any obstructions such as wiring or plumbing runs. Reposition the fireplace and vent system, if...

  • Page 36: Liner Installation

    LINER INSTALLATION NOTE: A liner is required for operation of this fireplace. Refer to the instructions that came with your liner for proper installation. DVP60LPZ - Bronze Ridgeback Liner kit Figure 66 DVP60LkR - Black Porcelain Liner kit Figure 67 Page 36 41117-0-0819...

  • Page 37: Glass Placement

    GLASS PLACEMENT Preparation of fireplace prior to decorative media placement Add the decorative crushed glass media of your choice at DVLL60BP: The accent glass panels are wrapped and this time. Crushed glass may cover the complete burner secured to the burner cover assembly with a cable tie for cover, accent glass panels, and burner screen.

  • Page 38: Multifunction Remote Operating Instructions

    MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS (Not available on this model) Figure 69 TECHNICAL DATA Remote Control Supply voltage 4.5 V (three 1.5 V AAA batteries) Ambient temperature ratings 0-50°C (32 - 122°F) Radio frequency 315 MHz WARNING The transmitter and receiver are radio frequency devices. Placing the receiver in or near metal may severely reduce the signal range.
  • Page 39 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Initializing the System for the First Time 5. With the batteries already installed in the Transmitter, Remove the wall cover. Remove cover on the wall mounted push the On button. The Receiver will beep four times to battery back-up holder. See Figure 71. Install the four AA indicate the Transmitter’s command is accepted and sets to batteries into the wall mounted battery back-up holder then the particular code of that Transmitter. The system is now reinstall the cover.
  • Page 40 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Turn On the Fireplace With the system OFF, press the ON/OFF Button on the Transmitter. The Transmitter display will show some other active Icons on the screen. At the same time the Receiver will activate the fireplace. A single beep from the Receiver will confirm reception of the command. Turn OFF the Fireplace With the system ON, press the ON/OFF Button on the Transmitter. The Transmitter LCD display will only show the room temperature. See Figure 76. At the same time the Receiver will turn off the fireplace. A single beep from the Receiver confirms reception of the command.
  • Page 41 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS The Thermostat Feature may be disabled if desired. Smart Thermostat (Transmitter Operation) With all the (3) AAA type batteries installed: The Smart Thermostat function adjusts the flame height in 1. Take out one AAA battery. accordance to the difference between the set point temperature 2. While re-inserting the AAA battery, Push and hold down the and the actual room temperatures. As the room temperature gets thermostat button. This will disable the thermostat feature on the closer to the set point the Smart Function will modulate the flame transmitter.
  • Page 42 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Blower Control (Fan) Remote Light Control (Accent Light) If the fireplace is equipped with a hot air circulating fan, the If the fireplace is equipped with accent lights below the hearth, speed of the fan can be controlled by the Proflame system. The the intensity of the lights can be controlled by the Proflame fan speed can be adjusted through six speeds. To activate this system. The light has five levels of intensity, plus off. To activate function, use the Mode Button Figure 70 to index the fan control this function, use the Mode Button Figure 70 to index the light icon.
  • Page 43 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Split Flow Control (Option not available for the DVLL(48,60)BP Remote Auxiliary Relay Control (optional with this fireplace) Series Fireplaces) The auxiliary function controls the AUX relay outlet. To activate this function use the Mode Button Figure 70 to index to the AUX The secondary burner is controlled by the split flow. To activate this function use the Mode Button Figure 70 to index to the icon Figures 91 &...
  • Page 44 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Continuous Pilot/Intermittent Pilot (CPI/IPI) Selection Button Lock With the system in OFF position press the Mode Button Figure This function will lock the Buttons to avoid unsupervised 70 to index to the CPI mode icon. See Figures 93 and 94. operation. Pressing the Up Arrow Button will activate the CPI. Pressing the To activate this function, press the MODE and UP Buttons at the same time. See Figure 95. Down Arrow Button will return to IPI. A single beep will confirm the reception of the command.
  • Page 45 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Using the Fireplace without a Remote Control Lockout State Definition The fireplace can be turned ON (HI only) and OFF with the wall A lockout state is reached when an ignition error occurs. The switch. The fireplace flame ON/OFF is the only function that will lockout state will remain set in memory as long as the power operate; no flame adjustment, light or blower will work when using supplies are applied. the wall switch. The wall control switch should be turned OFF This could mean both an anomalous flame detection and/or too when the fireplace is not being used for extended periods of time. many unsuccessful ignition tries. This state is a safe condition for the fireplace and is entered Battery Backup Operation automatically by the IFC board.

  • Page 46: Control System Troubleshooting

    CONTROL SYSTEM TROUBLESHOOTING PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch; do Gas odor during setup Gas Leak not use any phone in your building. Leave the building immediately. Immediately call your gas supplier from a neighbor’s phone.
  • Page 47 CONTROL SYSTEM TROUBLESHOOTING (CONT’D) PROBLEM OBSERVED POSSIBLE CAUSE CORRECTIVE MEASURE Flame sensor dirty Clean pilot sensor Low gas pressure Check gas supply pressure Not enough fresh air for pilot Open door or window - ventilate Clogged or dirty burner ports Clean burner ports Move (optional) remote away from fire- (For fireplace equipped with optional ther- Burner & pilot light but will not stay lit place mostat or thermostat remote) Room tem- Set higher temperature on (Optional)

  • Page 48: Lighting Instructions

    LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. This appliance must be lighted with the remote control. C.
  • Page 49 This page intentionally left blank. 41117-0-0819 Page 49...

  • Page 50: Parts View

    PARTS VIEW 43 45 38 44 WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this fireplace may result in property damage or personal injury. Page 50 41117-0-0819...

  • Page 51: Parts List

    PARTS LIST DVLL60 DVLL60 INDEX INDEX DESCRIPTION DESCRIPTION PART NO. PART NO. Orifice #31 - Natural 30975 Flue Outlet Assembly P300 Orifice #48 - Propane M170 Gasket, Flue Outlet Orifice #50 - Propane R7567 Inlet Vent Adaptor - 8-in R10915 Orifice Holder - Flexline R7573 Gasket - Inlet Vent R11524 Wire Harness, Control Module 34431 Rear Heat Shield R3490 Junction Box R11963 Insulation - Top...

  • Page 52: Component Wiring Diagram

    COMPONENT WIRING DIAGRAM COMBUSTION BLOWER USER INTERFACE/ PILOT TO LIGHTS BATTERY HOLDER GREEN ORANGE YELLOW AUX. WHITE BLACK WHITE GAS CONTROL VALVE LOOP BLOWER BLACK ORANGE WHITE POWER CORD BLACK WHITE TO JUNCTION GREEN ORANGE If any of the original wire as supplied with this fireplace must be CAUTION replaced, it must be replaced with equivalent gauge and tem- Label all wires prior to disconnection when servicing controls.

  • Page 53: Maintenance And Service

    MAINTENANCE AND SERVICE Removing the Barrier Screen Wiring Lift the barrier up approximately 1/4in with one hand under the If any of the original wire supplied with this unit must be replaced, lower barrier frame edge to disengage from the glass frame. it must be replace with 18 GA. 150°C wire or its equivalent. Grasp the top of the barrier and pull forward to disengage it. Replacing the Light Bulbs Remove the barrier by pulling straight forward. DVLL60BP - Factory Installed Removing the Glass Door Assembly (Bulb Type: 20V 35W 6.35mm Base)
  • Page 54 MAINTENANCE AND SERVICE (CONT’D) GAS VALVE AND CONTROL ACCESS INSTRUCTIONS 5. Remove the twelve 5/16in hex-head screws that secure the access cover plate on the right side of the firebox. See CAUTION Figure 102. Sharp Edges! Use gloves and eye protection when servic- ing the fireplace controls. NOTICE: To service or inspect the gas valve and control system after the fireplace has been installed, or if there is no right side outer accessibility, follow these steps for servicing the fireplace gas control valve.
  • Page 55 MAINTENANCE AND SERVICE (CONT’D) ACCESSING THE CONTROL MODULE SERVICE Always turn off gas and electrical supply to the fireplace before Do not disassemble the gas control; it contains non-replaceable servicing the controls. components. Attempted disassembly or repair can damage the Remove the barrier screen and glass door assemblies, and control. set them aside in a safe location. Exactly follow the warnings and the lighting instructions. It is not necessary to remove decorative glass media from 1. Before lighting, smell around the fireplace area for gas. If the burner cover or accent glass panels to gain access to the...
  • Page 56 MAINTENANCE AND SERVICE (CONT’D) Glass Door and Barrier Screen Removal and Replacement • Check Vent System Refer to page 53 for removal of the barrier screen and glass door The fireplace and venting system should be inspected before assemblies. initial use and at least annually by a qualified service person. Refer to the Parts View and Parts List on pages 50 and 51 to Inspect the external vent cap on a regular basis to make sure identify replacement parts such as the barrier screen and glass that no debris is interfering with the air flow.
  • Page 57 MAINTENANCE AND SERVICE (CONT’D) FOR THE HOMEOWNER FOR THE INSTALLER • This fireplace must be installed and serviced by your dealer or Maintenance Precautions a qualified service technician. Other than cleaning the glass Installation and repair should be done by a qualified service person. and replacing the light bulbs, there are no user-serviceable The fireplace should be inspected before use and at components. least annually by a qualified service person. More frequent cleaning • Keep the area around the fireplace clean and free of debris. This might be required due to excessive lint from carpeting, bedding fireplace requires an unimpeded flow of air to circulate warm air.

  • Page 58: Important Safety Information

    IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED WARNING 1. “Due to high temperatures, the appliance should be 6. “Clothing or other flammable material should not be located out of traffic and away from furniture and placed on or near the appliance.”...

  • Page 59: Safety Information For Users Of Propane Gas

    SAFETY INFORMATION FOR USERS OF PROPANE GAS Propane is a flammable gas which can cause fires and The odorant in escaped gas can adsorb or absorb onto or into explosions. In its natural state, propane is odorless and walls, masonry and other materials and fabrics in a room. That colorless. You may not know all the following safety will take some of the odorant out of the gas, reducing its odor precautions which can protect both you and your family intensity.

  • Page 60: Requirements For Massachusetts

    REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment 3. SIGNAGE. A metal or plastic identification plate shall be installed in every dwelling, building or structure used in whole permanently mounted to the exterior of the building at a or in part for residential purposes, including those owned or minimum height of eight feet above grade directly in line with operated by the Commonwealth and where the side wall exhaust the exhaust vent termination for the horizontally vented gas...

  • Page 61: Master Parts Distributor List

    MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below. This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing F. W. Webb Company 1401 Willow Lake Boulevard 200 Locust Street Vadnais Heights, MN 55101 Hartford, CT 06114...

  • Page 62: Fireplace Service History

    FIREPLACE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes Page 62 41117-0-0819...

  • Page 63: Warranty

    WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. Empire will not warranty any Château, Boulevard, or Mantis fireplace that is not installed by the selling dealer or that dealer’s direct contract agents. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualified gas appliance technician. Limited Lifetime Parts Warranty – Combustion Chamber, Heat Exchanger, and Factory-Installed Glass If the combustion chamber, heat exchanger (see parts list) or factory-installed glass fails because of defective workmanship or material, Empire will repair or replace at Empire’s option. Limited Three-Year Parts Warranty – All Other Components (Except Remote Controls, Thermostats, Accessories and Replacement Parts) Should any part fail because of defective workmanship or material within three years from the date of purchase, Empire will repair or replace at Empire’s option.
  • Page 64 Empire Comfort Systems Inc. Belleville, IL If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. www.empirecomfort.com...

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