Empire Comfort Systems DVL25IN33N-1 Owner's Manual

Empire Comfort Systems DVL25IN33N-1 Owner's Manual

Direct vent gas fireplace heater
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EMPIRE
EMPIRE
Comfort Systems

DIRECT vENT

GAS FIREpLACE HEATER
MODEL SERIES:
DvL25IN33(N,p)-1
DvL33IN33(N,p)-1
DvL25IN73(N,p)-2
DvL33IN73(N,p)-2
GAS-FIRED
UL FILE NO. MH30033
: If not installed, operated and maintained
WARNING
in accordance with the manufacturer's instructions,
this product could expose you to substances in fuel
or from fuel combustion which can cause death or
serious illness.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
INSTALLATION INSTRUCTIONS
OWNER'S MANUAL
Installer:
Consumer: Retain this manual for future reference.
WARNING
tions are not followed exactly, a fire or explosion
may result causing property damage, personal in-
jury or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
— Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.
AND
LOFT FIREPLACE INSERT
Leave this manual with the appliance.
: If the information in these instruc-
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fire department.
Page 1

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Summary of Contents for Empire Comfort Systems DVL25IN33N-1

  • Page 1: Direct Vent

    INSTALLATION INSTRUCTIONS EMPIRE EMPIRE OWNER’S MANUAL Comfort Systems LOFT FIREPLACE INSERT DIRECT vENT GAS FIREpLACE HEATER MODEL SERIES: DvL25IN33(N,p)-1 DvL33IN33(N,p)-1 DvL25IN73(N,p)-2 DvL33IN73(N,p)-2 GAS-FIRED Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference. UL FILE NO. MH30033 : If the information in these instruc- WARNING : If not installed, operated and maintained...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION pAGE IMPORTANT SAFETY INFORMATION ..............3 SAFETY INFORMATION FOR USERS OF LP GAS ..........4 INTRODUCTION ......................5 SPECIFICATIONS ....................6 FIREPLACE INSERT DIMENSIONS ...............7 MANTLE AND TRIM CLEARANCES ...............8 GAS SUPPLY ......................9 VENTING AND INSTALLATION ................10-12 VERTICAL TERMINATION ................13-14 ALTERNATE ON/OFF SWITCH INSTALLATION ...........15 SURROUND PANEL INSTALLATION ..............16 BLOWER ACCESSORY INFORMATION ..............17...
  • Page 3: Important Safety Information

    IMpORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED • Adequate accessibility clearances for servicing and DANGER: Indicates a hazardous situation which, if not proper operation should be maintained.
  • Page 4: Safety Information For Users Of Lp Gas

    SAFETY INFORMATION FOR USERS OF Lp GAS Propane (LP-Gas) is a flammable gas which can cause fires by point with the members of your household. Someday and explosions. In its natural state, propane is odorless and when there may not be a minute to lose, everyone’s safety colorless.
  • Page 5: Introduction

    • Modification of the fireplace insert or direct vent system. installation, repair or servicing of equipment, who is experienced in • Installation other than as instructed by Empire Comfort Systems, such work, familiar with all precautions required and has complied Inc.
  • Page 6: Specifications

    SpECIFICATIONS DvL25IN(3,7)3L MODELS Remote Control Description Accessories Input Btu/hr Maximum 20,000 20,000 FRBC Millivolt Battery Remote ON/OFF Btu/hr Minimum 16,000 14,000 FRBTC Millivolt Battery Remote Thermostat KWH (Maximum) Millivolt WIRELESS Wall Thermostat (Minimum) Millivolt Reed Switch Wall Thermostat Orifice 1.35mm 2.20mm FWS-1 Millivolt Wall Switch...
  • Page 7: Fireplace Insert Dimensions

    FIREpLACE INSERT DIMENSIONS • Whether optional accessories - devices such as a wall switch When planning a fireplace insert installation, it’s necessary to or remote control - are desired. determine: • Electrical supply requirements for blower. • The vent system configuration to be used. •...
  • Page 8: Mantle And Trim Clearances

    MANTLE AND TRIM CLEARANCES COMBUSTIBLE 12” MANTEL/TRIM AREA 8” MINIMUM CLEARANCE TO PERPENDICULAR COMBUSTIBLE SIDE-WALL (FROM EDGE OF DOOR FRAME) TOP OF INSERT Figure 3 SURROUND PANELS Distance from Height Above Top of Insert Face of Fireplace 10” 23” 9-1/4” 22”...
  • Page 9: Gas Supply

    GAS SUppLY The gas pipeline can be brought in through the right or left side of Installing the Main Gas Cock the appliance. The insert has a Flexline with shutoff valve located on Each appliance should have its own manual gas cock. the right side when facing the unit.
  • Page 10: Venting And Installation

    vENTING AND INSTALLATION To begin, remove the glass door from the unit. Note: The To assure top performance, safety and efficiency, inserts glass door assembly is secured to the firebox with two (2) spring must be installed with an approved flue liner as per CAN/CGA clamps at the top of the door, and two (2) spring clamps at the B-149 or National Fuel Code ANSI Z223 and these instruc- bottom of the door.
  • Page 11 vENTING AND INSTALLATION vent System Approvals Connecting the vent pipe Figure 8 shows the vent termination caps and systems approved CAUTION for use with these models. Approved vent system terminations are labeled for identification. 3-inch diameter listed flexible aluminum Sharp edges. Always use gloves when installing. or stainless steel gas vent is used for both the incoming combustion air and exhaust vent pipes.
  • Page 12 vENTING AND INSTALLATION RECTANGULAR TERMINATION CAP (DVVK3FV KIT) ROUND TERMINATION CAP (DVKI KIT) ROUND CO-LINEAR TO CO-AXIAL ADAPTOR INTAKE VENT 10’ MINIMUM 35’ MAXIMUM FLUE EXHAUST VENT VENT CLAMPS OPTIONAL LOW VOLTAGE WIRES BLOWER ACCESS COVER PLATE BLOWER OPTIONAL ON/OFF POWER CORD SWITCH LOCATION Figure 8...
  • Page 13: Vertical Termination

    vERTICAL TERMINATION Determining Minimum vent Height Above the Roof. vertical Through the Roof Applications The Gas Fireplace Insert has been approved for: WARNING a) Vertical installations up to 35 feet in height (top of insert to cap). b) Two sets of 45 degree elbow offsets (bends in flexvent) within Major U.S.
  • Page 14: Vertical Termination

    vERTICAL TERMINATION Optional Inlet Air Restrictor plate Installation Note: For certain installations wtih 20 to 35 feet vertical vent- ing, or in high wind areas, the installation of the inlet air restrictor plate may be required. The optional restrictor plate is included in the instruction packet. If applicable, remove glass door, rear liner panel, burner cover and side liner panels.
  • Page 15: Alternate On/Off Switch Installation

    ALTERNATE ON/OFF SWITCH INSTALLATION WIRING THE INSERT Insert ON/OFF switch into side panel then attach wire assem- bly from valve terminals on millivolt units, or from the green NOTICE: Electrical wiring must be installed by a licensed and white wire connectors on Ip units. electrician.
  • Page 16: Surround Panel Installation

    SURROUND pANEL INSTALLATION INSTALLING THE TRIM SURROUNDS Combustible materials MUST NEVER overlap onto the front face. WARNING WHEN FINISHING THE FIREpLACE INSERT, NEvER OB- STRUCT OR MODIFY THE AIR INLET/OUTLET LOUvERS ON THE FIREpLACE INSERT IN ANY MANNER. 1” Ref. Figure 15 NOTE: INSTALL SURROUND ASSEMBLY SO THAT THE TOP PANEL FLANGE...
  • Page 17: Blower Accessory Information

    BLOWER ACCESSORY INFORMATION The appliance, when installed must be electrically con- BLOWER ASSEMBLY nected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code. U.S. Installations, follow local codes and the National FAN CONTROL SWITCH Electrical Code, ANSI/NFpA No.
  • Page 18: Optional Decorative Glass Placement

    OpTIONAL DECORATIvE GLASS pLACEMENT WARNING: Failure to position the parts in accordance with To install the Decorative Glass, cut off a corner of the plastic the diagrams and instructions below or failure bag and proceed to apply the glass to the rear shelf on the to use only parts specifically approved for use Loft burner (area behind the burner).
  • Page 19: Millivolt Operating Instructions

    MILLIvOLT OpERATING INSTRUCTIONS 750 Millivolt System The OWNER should carefully read and follow these operating The standing pilot (750 millivolt system) is a continuous burning instructions at all times. Lower the door assembly to view the gas pilot. The pilot remains ON even when the main burner is OFF. controls for the fireplace.
  • Page 20: Standing Pilot Lighting Instructions

    STANDING pILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When •...
  • Page 21: Standing Pilot Wiring

    STANDING pILOT WIRING Optional Wall Switch For Standing pilot Ignition Wiring Position the wall switch in the desired position on a wall. Run a Appliance Requirements maximum of 25 feet (7.8m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace valve pigtails. WARNING DO NOT CONNECT 110-120 vAC TO THE GAS CONTROL WARNING...
  • Page 22: Standing Pilot Troubleshooting

    — Check and adjust glass positioning. See Page 16. — Check REMOTE/OFF/ON switch and wires for proper Contact Empire Comfort Systems, Inc. connections. Place jumper wires across terminal at switch. Debris around throat of main burner. If burner comes on, replace defective switch. If OK, place —...
  • Page 23: Ipi Electronic System Operating Instructions

    IpI ELECTRONIC SYSTEM OpERATING INSTRUCTIONS 5.25 vDC ELECTRONIC CONTROL vALvE OpTIONAL REMOTE CONTROLS The electronic control valve system includes the ability to switch Optional remote controls are available for use with this appliance. the pilot from a standing pilot mode to an intermittent pilot mode. It is recommended that the remote receiver be placed either in a •...
  • Page 24: Ipi Electronic System Wiring Diagram

    IpI ELECTRONIC SYSTEM WIRING DIAGRAM If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire. This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes.
  • Page 25: Intermittent Pilot Lighting Instructions

    INTERMITTENT pILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance has a pilot which can be lighted with the C.
  • Page 26: Intermittent Pilot Control System Troubleshooting

    INTERMITTENT pILOT CONTROL SYSTEM TROUBLESHOOTING Brief Description of the Components The gas valve is fitted with a manual HI/LO knob to allow for man- ual modulation of the gas outlet pressure to the appliance burner. The controls are designed to be used with either LPG or Natural Gas and can be converted by use of an OEM supplied conversion kit.
  • Page 27 INTERMITTENT pILOT CONTROL SYSTEM TROUBLESHOOTING If the DFC giving signal lock out: Verify the electrical connections’ integrity and The board should be unlocked to make sure they are in accordance with the relevant reinitiate a pilot flame ignition (for Is the DFC board in system wiring diagram.
  • Page 28: Intermittent Pilot Control System Troubleshooting

    INTERMITTENT pILOT CONTROL SYSTEM TROUBLESHOOTING Replace DFC board. Main burner lights when the pilot only Replace the gas valve. should light. Verify the pilot flame fully engulfs the tip of the sense electrode. If not replace the pilot assembly. Replace the pilot assembly. Carefully clean the electrical connections of the sense cable, and the DFC board sense cable connection.
  • Page 29: Insert Maintenance And Service

    INSERT MAINTENANCE AND SERvICE Although the frequency of servicing and maintenance will depend Cleaning on use and the type of installation, you should have a qualified Use a soft brush attachment on a vacuum cleaner to gently remove service technician perform an appliance checkup at the beginning dust or soot deposits from liners and burner.
  • Page 30: Decorative Accessories

    • Hammered Pewter • Hammered Pewter • Stainless Steal Note: Must also use a 3-sided Note: Must also use or an Empire Comfort Systems a 3-sided or an Empire Custom surround. Comfort Systems Custom surround. Transom DVD(25,33,35)D(BL,HP,SS) Eclipse DVF(25,33,35)R(BL,HP,SS) •...
  • Page 31: Decorative Accessories

    DECORATIvEACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220. 40” (DVL25IN) 43” (DVL33IN) 6”...
  • Page 32: Insert Parts View

    INSERT pARTS vIEW INSERT pARTS LIST pART NUMBER DESCRIpTION INDEX DvL25IN33 DvL33IN33 DvL25IN73 DvL33IN73 22950 22950 22950 22950 FLUE CONNECTOR GUIDE 23309 23211 23309 23211 SLIDE PLATE ASSEMBLY R9188 R9188 R9188 R9188 GASKET, TOP 16223 29057 16223 29057 SPRING RETAINER ASSEMBLY 27666 27691 27666...
  • Page 33 INSERT pARTS LIST pART NUMBER DESCRIpTION INDEX DvL25IN33 DvL33IN33 DvL25IN73 DvL33IN73 27731 27856 27731 27856 RESTRICTOR, BURNER - LEFT 27855 27857 27855 27857 RESTRICTOR, BURNER - RIGHT R10737 R10737 R10423 R10423 PILOT ASSEMBLY, PSE NAT R10738 R10738 R10424 R10424 PILOT ASSEMBLY, PSE LP M173 M173 M173...
  • Page 34: Master Parts Distributor List

    This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing victor Division of F.
  • Page 35: Warranty Terms

    WARRANTY TERMS Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods speci- fied below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual.
  • Page 36 Empire Comfort Systems Inc. EMPIRE EMPIRE 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Comfort Systems www.empirecomfort.com...

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