Empire Comfort Systems DVLT series Installation Instructions And Owner's Manual
Empire Comfort Systems DVLT series Installation Instructions And Owner's Manual

Empire Comfort Systems DVLT series Installation Instructions And Owner's Manual

Direct vent zero clearance gas fireplace

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EMPIRE
EMPIRE
Comfort Systems
LUXURY DIRECT VENT
GAS FIREPLACE
MULTI-FUNCTION REMOTE SERIES
Contemporary
DVLT(36,42)FP92(N,P)-1
Traditional
DVTT(36,42)FP92(N,P)-2
UL FILE NO.
GAS-FIRED
WARNING: If not installed, operated and maintained
in accordance with the manufacturer's instructions,
this product could expose you to substances in fuel
or from fuel combustion which can cause death or
serious illness.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
INSTALLATION INSTRUCTIONS
MH45034
AND
OWNER'S MANUAL
Direct Vent Zero Clearance Gas Fireplace
Installer:
Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING: If the information in these instructions
are not followed exactly, a fire or explosion may
result causing property damage, personal injury or
loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.
Page 1

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Summary of Contents for Empire Comfort Systems DVLT series

  • Page 1 INSTALLATION INSTRUCTIONS EMPIRE EMPIRE OWNER’S MANUAL Comfort Systems Direct Vent Zero Clearance Gas Fireplace LUXURY DIRECT VENT GAS FIREPLACE MULTI-FUNCTION REMOTE SERIES Contemporary DVLT(36,42)FP92(N,P)-1 Traditional DVTT(36,42)FP92(N,P)-2 UL FILE NO. MH45034 Installer: Leave this manual with the appliance. GAS-FIRED Consumer: Retain this manual for future reference. WARNING: If the information in these instructions are not followed exactly, a fire or explosion may WARNING: If not installed, operated and maintained...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Important Safety Information ....................... 3 Safety Information for Users of LP Gas ..................4 Requirements for Massachusetts ....................5 Introduction ..........................6 Specifications ..........................7 Fireplace Dimensions ........................7 Clearances ........................... 8 Gas Supply ..........................9 Locating Fireplace ........................
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DANGER: Indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
  • Page 4: Safety Information For Users Of Lp Gas

    SAFETY INFORMATION FOR USERS OF LP-GAS Propane (LP-Gas) is a flammable gas which can cause fires SOME POINTS TO REMEMBER and explosions. In its natural state, propane is odorless and • Learn to recognize the odor of LP-gas. Your local LP-Gas colorless.
  • Page 5: Requirements For Massachusetts

    REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed SIGNAGE. A metal or plastic identification plate shall be in every dwelling, building or structure used in whole or in part for permanently mounted to the exterior of the building at a residential purposes, including those owned or operated by the minimum height of eight feet above grade directly in line Commonwealth and where the side wall exhaust vent termination...
  • Page 6: Introduction

    • Modification of the fireplace or direct vent system. or accessories and repair and servicing of equipment shall be • Installation other than as instructed by Empire Comfort Systems, performed only by a qualified agency. The term “qualified agency” Inc.
  • Page 7: Specifications

    SPECIFICATIONS DVLT36 NAT DVLT36 LP DVLT42 NAT DVLT42 LP DVTT36 NAT DVTT36 LP DVTT42NAT DVTT42LP Input Btu/hr Maximum 40,000 40,000 50,000 50,000 Input Btu/hr Minimum 23,000 23,000 25,000 26,500 KWH (Maximum) 11.7 11.7 14.70 14.7 KWH (Minimum) Orifice - Front 1.35 mm Orifice - Rear DVLT36 - 1/8"...
  • Page 8: Clearances

    If you choose to install a television above or near your fireplace, understand that Empire Comfort Systems accepts no responsibility for this decision and any injury or damage due to this application is the sole responsibility of the owner.
  • Page 9: Gas Supply

    GAS SUPPLY The gas pipeline can be brought in through the left side of the Installing a New Main Gas Cock appliance. Consult the current National Fuel Gas Code, ANSI Z223.1 Each appliance should have its own manual gas cock. CAN/CGA-B149 (.1 or .2) installation code.
  • Page 10: Locating Fireplace

    LOCATING FIREPLACE Notice: Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6,096mm) with a minimum vertical run of 8 feet (2,438mm). See details in Venting Section. See Figure 8. CABINET INSTALLATION CORNER INSTALLATION...
  • Page 11: Installation

    INSTALLATION Framing Firebox Standoff Installation Fireplace framing can be built before or after the fireplace is set Remove the two #10 x 1/2" screws, two support braces and in place. Framing should be positioned to accommodate wall two standoffs from firebox rear as shown in Figure 10. Do not covering and fireplace facing material.
  • Page 12 INSTALLATION (continued) Flush Mount Installation Flush Wall Installation The fireplace must extend 3/4” (19mm) beyond finished wall surface when using a flush mount. Refer to Figure 13 to locate nailing flanges 2 X 4 OR 2 X 6 on fireplace sides. Mark and drill two 1/8” holes into fireplace side to SHOWN VERTICAL MAY BE HORIZONTAL mount each nailing flange.
  • Page 13 INSTALLATION (continued) Vent Pipe Clearance Finishing Note: Maintain one inch of clearance around vertical vent pipe (after Finish the walls with the material of your choice. Figure 4 on page 8 the first 96” framing). See Figure 16. shows the minimum vertical and corresponding maximum horizontal dimensions of mantels or other combustible projections above the top front edge of the fireplace.
  • Page 14 INSTALLATION (continued) VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL ► ► ► ▼ VENT CAP/ THIMBLE WALL FIRESTOP ► ► 11-3/4" TO 12-3/4" 4-3/4" TO 6-1/4" 6 INCH (298mm TO 323mm) (121mm TO 159mm) DVLT/DVTT36 DVLT/DVTT42 72-11/16" 77-1/4" 14-1/4" TO 15-3/4" 7-3/4"...
  • Page 15: Venting Fireplace

    VENTING FIREPLACE To Use the Vent Graph 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. 2. From the point of this intersection, draw a vertical line to the bottom of the graph. 3.
  • Page 16 VENTING FIREPLACE Maximum horizontal run for a minimum vertical rise Below Grade Installation When it is not possible to meet the required vent terminal clearances 20” of 12" (305mm) above grade level, a snorkel kit is recommended. (508mm) It allows installation depth down to 7" (178mm) below grade level. The 7"...
  • Page 17 VENTING FIREPLACE Examples of possible venting systems using one 90° elbow Examples of possible venting systems using two 90° elbows Eight feet is listed as minimum vertical vent run with a maximum V is listed as minimum vertical dimensions and H1 + H2 is listed of 20 feet horizontal vent run.
  • Page 18: Venting Fireplace

    VENTING FIREPLACE Cutting the Hole When locating the hole it must be noted that the bottom of the cap After the fireplace has been positioned in its permanent location, must be 12" (305mm) above the ground level, and top of the cap the hole through the exterior wall of the house can be cut.
  • Page 19: Examples - Top Vent Run

    EXAMPLES - VENT RUN ◄ ◄ 24” ► ► 24” MINIMUM CLEARANCE TO COMBUSTIBLES ▲ ▲ ► ► ◄ ◄ ◄ ► ▼ ▼ EXAMPLE EXAMPLE If total horizontal needs to be 8', then the minimum required If total horizontal needs to be 10', then the minimum required vertical is 6'.
  • Page 20 EXAMPLES - VENT RUN ► ► ◄ ◄ ▲ ▼ EXAMPLE If total vertical is to be 9', then the maximum required horizontal run can be 14' H=20' - (45° + 45°) = 14' (equivalent horizontal) From the graph the required vertical is 14'. Figure 33 - (DV(LT,TT)42) Page 20 31259-3-0114...
  • Page 21: Termination Clearances

    TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. INSIDE CORNER OUTSIDE CORNER RECESSED LOCATION A = COMBUSTIBLE 9” (229mm) F= COMBUSTIBLE 6” (152mm) = NONCOMBUSTIBLE 2” (51mm) = NONCOMBUSTIBLE 6” (152mm) BALCONY BALCONY WITH PERPENDICULAR SIDE WALL WITH NO SIDE WALL C = CLEARANCE FROM CORNER IN RECESSED LOCATION...
  • Page 22: Vent Clearances

    VENT CLEARANCES AREA WHERE TERMINAL IS NOT PERMITTED VENT TERMINAL AIR SUPPLY INLET Figure 35 *Clearance above grade, veranda, porch, deck or balcony clearance to non-mechanical air supply inlet to building or [*12 inches (30cm) minimum] the combustion air inlet to any other appliance [*12 inches (30cm) minimum for appliances ≤...
  • Page 23: Vent System Identification

    VENT SYSTEM IDENTIFICATION Installing Vent Components Begin the vent system installation by installing the first Simpson Duravent component, 90° elbow to the starting collars or straight pipe on the top of the appliance, then the straight pipe length and then horizontal or vertical termination kit. Notice: All outer connection joints must be sealed with aluminum tape, screws or silicone sealant rated above 300°F/149°C.
  • Page 24: Venting Framing And Finishing

    VENTING FRAMING AND FINISHING Installing Support Brackets A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above flue pipe and elbows and 1 inch clearance on both sides and bottom of the flue pipe to combustibles on all horizontal pipe sections and elbows.
  • Page 25: Venting Framing And Finishing

    VENTING FRAMING AND FINISHING (continued) If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole. See Figure 39. If the area above the ceiling is an attic, position and secure the firestop on top of the previously framed hole.
  • Page 26: Horizontal Termination

    HORIZONTAL TERMINATION Notice: Termination cap should pass through the wall firestop from Locate and mark the center point of the venting pipe. Using a nail the exterior of the building. Adjust the termination cap to on the underside of the roof and drive this nail through this center its final exterior position on the building.
  • Page 27: Vertical Termination

    VERTICAL TERMINATION When terminating the vent cap near an exterior wall or overhang, Installing the Vent System in a Chase maintain minimum clearances as shown in Figure 44. A chase is a vertical box-like structure built to enclose the gas appliance and/or it’s vent system.
  • Page 28 If damage occurs to the combustion chamber, it must be replaced Align vertical vent baffle holes with the holes in the firebox top by a qualified service person. Contact Empire Comfort Systems, and secure vent baffle with the two screw in the same holes Inc.
  • Page 29: Dvtt36 Log Identification

    DVTT36 LOG IDENTIFICATION Part Number 31077 - Left Ember Chunk with pin (I) Part Number 29364 - Right Ember Bed Chunk (A) Part Number 29127 - Left Branch (J) Part Number 29135 - Left Ember Bed Chunk (B) Part Number 29128 - Center Branch (K) Part Number 29133 - Ember Bed Front (C) Part Number 29129 - Right Branch (L) Part Number 29122 - Left Rear Log (E)
  • Page 30: Dvtt36 Log Placement

    DVTT36 LOG PLACEMENT Figure 47 - 36" BOTTOM LOG PLACEMENT Page 30 31259-3-0114...
  • Page 31 DVTT36 LOG PLACEMENT 9. Slide the Ember Bed Front (C) under the log grate. It will be Before you begin: If you are installing logs into the DVTT36 Model in front of the Left Ember Chunk (B) leaving an open space to then this fireplace is supplied with a set of 10 ceramic fiber logs.
  • Page 32: Dvtt36 Log Placement

    DVTT36 LOG PLACEMENT 13. Place the Left Branch (J) on the left pin of the Left Rear Log 16. Place the Right Top Branch (M) on the pins on the Center (E) and the pin on the Left Ember Burner Chunk. The end of Branch (K) and on the Right Branch (L).
  • Page 33: Dvtt42 Log Identification

    DVTT42 LOG IDENTIFICATION Part Number 29131 - Right Ember Bed Chunk (A) Part Number 29125 - Middle Ember Chunk (H) Part Number 29124 - Left Ember Chunk (I) Part Number 29135 - Left Ember Bed Chunk (B) Part Number 29133 - Ember Bed Front (C) Part Number 29127 - Left Branch (J) Part Number 29128 - Center Branch (K) Part Number 29134 - Ember Bed Front Extension (D)
  • Page 34: Dvtt42 Log Placement

    DVTT42 LOG PLACEMENT Figure 49 - 42" BOTTOM LOG PLACEMENT Page 34 31259-3-0114...
  • Page 35 DVTT42 LOG PLACEMENT Before you begin: If you are installing logs into the DVTT42 model Slide the Ember Bed Front (C) under the log grate. It will be then this fireplace is supplied with a set of 14 ceramic fiber logs. Do in front of the Left Ember Chunk (B) leaving an open space to not handle these logs with your bare hands.
  • Page 36 DVTT42 LOG PLACEMENT 13. Place Right Ember Chunk (G) onto the right pin on the burner 17. Place the Center Branch (K) between the two middle log grate and over the two right bars of the log grate. bars on the middle pin on the Left Rear Log (E). 14.
  • Page 37: Dvlt36 And Dvlt42 Glass Media Installation

    DVTT42 LOG PLACEMENT 21. After all logs are properly positioned, place small "dime size" pieces of Rockwool (ember material) in the shaded area on the burner as shown in Figure 50. Ember Placement - 42" Burner Figure 50 DVLT36 AND DVLT42 GLASS MEDIA INSTALLATION Installation of the glass media is critical to safe and clean op- Remove the mesh screen and the glass frame assembly.
  • Page 38: Dvlt(36,42) Outer Liner Installation

    DVLT(36,42) OUTER LINER INSTALLATION Place Decorative Vanity Panel onto fireplace front as shown in Use the two Tinnerman Clips from the Hardware Pack to se- figure 52. cure each Side Decorative Front Panel (one Tinnerman clip Insert the two prongs on the Decorative Left and Right Side on each side) to the firebox glass frame.
  • Page 39: Multifunction Remote Lighting Instructions

    MULTIFUNCTION REMOTE LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance has a pilot which must be lighted by hand. knob.
  • Page 40: Multifunction Remote Operating Instructions

    MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS When the continuous pilot switch is in the ON position and the RF VALVE OPERATION appliance is turned ON, the pilot will spark and light. Then when (AF-4004 Electronic Gas Valve system only) the appliance is turned OFF the pilot will remain ON, but the main burner will shut OFF.
  • Page 41 MULTIFUNCTION REMOTE MAINTENANCE INSTRUCTIONS MAINTENANCE TROUBLESHOOTING Maintenance frequency must be determined individually for each IMPORTANT: All service and trouble-shooting procedures should application. Some considerations are: be performed by an experienced qualified service technician. • Exposure to water, dirt, chemicals and heat can damage the If the pilot will not stay lit: gas control and shut down the control system.
  • Page 42: Multifunction Remote Wiring Diagram

    MULTIFUNCTION REMOTE WIRING DIAGRAM Notice: For Multi-Function Remote Fireplace models with Premium Multi-Function Remote Control, Refer to the separate instructions for operation of the remote control system. Figure 57 Page 42 31259-3-0114...
  • Page 43: Premium Multifunction Remote Operation Instructions

    PREMIUM MULTIFUNCTION REMOTE OPERATION INSTRUCTIONS Display Description Button Description PROGRAM 1 - ON MODE PROGRAM 1 - OFF COUNTDOWN TIMER DOWN PROGRAM 2 - ON CONTINUOUS ROOM THERMO PILOT REAR PROGRAM 2 - OFF MAIN FLAME MAIN BATTERY LOW CONTINUOUS PILOT CHOICE CONTINUOUS TIMER PILOT...
  • Page 44 PREMIUM MULTIFUNCTION REMOTE OPERATION INSTRUCTIONS Initial Remote Setup Communication Safety Installation of two AAA-size batteries will activate the setup mode. When in the Thermostat or Program Mode, the transmitter will Setup mode can also be activated by pressing the FLAME REAR send a silent signal to the module every 15 minutes.
  • Page 45 PREMIUM MULTIFUNCTION REMOTE OPERATION INSTRUCTIONS Countdown Timer Manual Flame Modulation - Rear Flame The Countdown Timer Mode allows the control to operate the unit Feature not available. for up to 3 hours, in 10-minute increments. It can be operated in either the Manual or Thermostat Modes.
  • Page 46: Maintenance And Service

    MAINTENANCE AND SERVICE Glass Cleaning Please Note It will be necessary to clean the glass periodically. During start-up It is normal for appliances fabricated of steel to give off condensation, which is normal, forms on the inside of the glass and some expansion and/or contraction noise during the start causes lint, dust and other airborne particles to cling to the glass up or cool down cycle.
  • Page 47: Accessories

    Figure 59 ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623. DECORATIVE ACCESSORIES...
  • Page 48: Optional Mesh Fireplace Screen Installation

    OPTIONAL MESH FIREPLACE SCREEN INSTALLATION Remove the mesh screen from the package and lay it out on a flat surface. Starting at one end, thread the steel rod through the hog rings located on top of the mesh. Locate the three hangers located between the top of the glass door and top outer wrapper.
  • Page 49: Master Parts Distributor List

    This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing Victor Division of F.
  • Page 50: Dvlt(36,42)Fp92 Replacement Parts List

    DVLT(36,42)FP92 REPLACEMENT PARTS LIST Part Number Index No. Description DVLT36FP92(N,P) DVLT42FP92(N,P) 28235 28235 Top Standoff (Qty. 2) 28250 28250 Standoff Support 28251 28251 Standoff Support R10916 R10916 Light Socket R10928 R10928 Light Bulb, 35 W 28962 28962 High Wind Baffle 28275 28275 Valve Mount Plate...
  • Page 51: Dvlt(36,42)Fp92 Exploded View

    DVLT(36,42)FP92 EXPLODED VIEW Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death. 31259-3-0114 Page 51...
  • Page 52: Dvtt(36,42)Fp92 Replacement Parts List

    DVTT(36,42)FP92 REPLACEMENT PARTS LIST Index No. Part Number Description DVTT36FP92(N,P) DVTT42FP92(N,P) 28235 28235 Top Standoff (Qty. 2) 28250 28250 Standoff Support 28251 28251 Standoff Support R11117 R11117 Accent Lamp R9343 R9343 Accent Lamp Gasket R9341 R9341 Accent Lamp Glass R9342 R9342 Accent Lamp Bezel 28962...
  • Page 53: Dvtt(36,42)Fp92 Exploded View

    DVTT(36,42)FP92 EXPLODED VIEW 31259-3-0114 Page 53...
  • Page 54: Junction Box Wiring Installation Instructions

    JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS CAUTION ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRI- CIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN POW- ER SUPPLY IS DISCONNECTED. THE APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN AC- CORDANCE WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE...
  • Page 55: Accent Lamp Light Replacement

    ACCENT LAMP LIGHT REPLACEMENT DVTT ACCENT LAMP LIGHT REPLACEMENT LAMP If in the event the lamp or lens needs to be replaced, follow the instructions below: Unplug the remote from the junction box or disconnect all power GASKET to the fireplace. Remove the 4 screws that secure the lens frame.
  • Page 56: Warranty Terms

    WARRANTY TERMS Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual.
  • Page 57: Appliance Service History

    APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes 31259-3-0114 Page 57...
  • Page 58: Quick Reference Guide

    Empire Comfort Systems Web Site www.empirecomfort.com EMPIRE EMPIRE 918 Freeburg Avenue Belleville, Illinois 62220-2623 Comfort Systems Direct Vent Zero Clearance Gas Fireplace Heater INTERMITTENT PILOT: MODERN - DVLT(36,42)FP71(N,P) TRADITIONAL - DVTT(36,42)FP71(N,P) All Brick Liners are made from Ceramic Fiber for rich detail and lasting beauty.
  • Page 59: Framing Dimensions

    Empire Comfort Systems Web Site www.empirecomfort.com EMPIRE EMPIRE 918 Freeburg Avenue Belleville, Illinois 62220-2623 Comfort Systems Direct Vent Zero Clearance Gas Fireplace Heater INTERMITTENT PILOT: MODERN - DVLT(36,42)FP71(N,P) TRADITIONAL - DVTT(36,42)FP71(N,P) All Brick Liners are made from Ceramic Fiber for rich detail and lasting GAS-FIRED beauty.
  • Page 60 Empire Comfort Systems Inc. EMPIRE EMPIRE 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Comfort Systems www.empirecomfort.com...

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