Baumer Hubner Berlin microGen PMG10 Operating Manual

Absolute encoder
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Operating Manual
PMG10 & PMG10P EtherNet/IP
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Absolute Encoder

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Summary of Contents for Baumer Hubner Berlin microGen PMG10

  • Page 1 Operating Manual PMG10 & PMG10P EtherNet/IP EN-US Absolute Encoder...
  • Page 2: Table Of Contents

    Attach coupling onto encoder shaft..................14 5.2.2 Mounting encoder onto drive shaft..................15 Maximum permitted tolerances for mounting errors when using the Baumer Hübner K 35 spring washer ..............................Notes when using a claw coupling (e.g. ROTEX®) ................17 6 Electrical installation........................... 19 EtherNet/IP ............................
  • Page 3 Baumer Hübner List of contents 6.2.2 Output signals additional incremental output (optional) ............22 6.2.3 Switching level additional output incremental (optional) ............23 6.2.4 Programming interface (only for programmable variant) ............23 6.2.5 LED activity indicator ......................23 6.2.6 Output switching behavior Speed switch (optional) .............. 24 6.2.7...
  • Page 4: About This Document

    In addition, the local occupational health and safety regulations and general safety regulations apply. The illustrations in this manual are examples only. Deviations are at the discretion of Baumer at all times. Warnings in this manual Warnings draw attention to potential personal injury or material damage.
  • Page 5: Scope Of Delivery

    Baumer Hübner About this document Scope of delivery The scope of delivery includes: 1 x rotary encoder 1 x instruction manual 1 x General information leaflet In addition, you can find the following information, among other things, in digital format at www.baumer.com:...
  • Page 6: Maintenance And Service Life

    About this document Baumer Hübner Maintenance and service life The device may only be opened for assembly and maintenance work as described in the present instruction manual. Any repair or maintenance work requiring fully opening the device must be carried out by the manufacturer only.
  • Page 7: General Information

    Used electrical and electronic devices may not be disposed of in household waste. The product contains valuable raw materials that can be recycled. There- fore dispose of this product at the appropriate collection point. For additional in- formation visit www.baumer.com. V1 | PMG10 & PMG10P EtherNet/IP Operating Manual...
  • Page 8: Transport And Storage

    Transport and storage Baumer Hübner Transport and storage Transport NOTICE Material damage due to improper transport. a) Ensure maximum diligence when unloading the delivered packages as well as when trans- porting them inside the company. b) Note the information and symbols on the packaging.
  • Page 9: Description

    Baumer Hübner Description Description Rotary encoder Ill. 1: Description PMG10 Housing Cover LED activity indicator Housing base B3 (according to product variant) Blind cover (device without additional out- Additional incremental output (optional), put, without speed switch and without speed switch (optional), programming in-...
  • Page 10: Mounting Accessories (Not Included)

    Description Baumer Hübner Mounting accessories (not included) Ill. 2: Mounting accessories Spring washer coupling K35, available as Mounting device, customer-specific (for accessory EURO flange B10 mount) Mounting screw M6x16 mm for attach- M6x20 mm screw for fastening the hous- ment device, ISO 4017 (for EURO flange...
  • Page 11: Installation

    Baumer recommends to use the Baumer Hübner K 35 spring disc coupling to connect the rotary encoder and the drive shaft of the following device. The Baumer Hübner K 35 spring disc cou- pling can be pushed onto the drive shaft without axial pressure.
  • Page 12: Mounting Encoder Onto Drive Shaft

    Instruction: a) Attach the coupling onto the encoder shaft according to the related mounting instructions. b) When using the K 35 spring washer of Baumer Hübner, consider the maximum permitted tolerances for mounting errors. c) Fasten the coupling at the specified torque (K 35: Mt = 1 Nm (plastic side), Mt = 1.3 ± 10% Nm (metal side)).
  • Page 13: Ill. 4 Installing Encoder, Mounting Device And Coupling

    Baumer Hübner Installation Ill. 4: Installing encoder, mounting device and coupling Drive shaft Mounting screw M6x16 mm for attach- ment device (ISO 4017) Attachment device (customized) Coupling Tools 2.5 mm 10 mm Instruction: a) Prior to installation, check the drive runout error and dimensions.
  • Page 14: Mounting With Base B3

    Baumer recommends to use the Baumer Hübner K 35 spring disc coupling to connect the rotary encoder and the drive shaft of the following device. The Baumer Hübner K 35 spring disc cou- pling can be pushed onto the drive shaft without axial pressure.
  • Page 15: Mounting Encoder Onto Drive Shaft

    Baumer Hübner Installation 5.2.2 Mounting encoder onto drive shaft DANGER Injuries caused by shaft rotation Hair and clothing may get caught in rotating shafts which may lead to serious personal injury. a) Make sure the device is idle. b) Before performing any work at the device, make sure power supply is and remains discon- nected.
  • Page 16: Ill. 6 Mounting Encoder Onto Drive Shaft

    Installation Baumer Hübner 90 mm Ill. 6: Mounting encoder onto drive shaft Drive shaft Coupling M6x20 mm screw for fastening the hous- Washer B6 for fastening the housing ing base (ISO 4017) base (DIN 137) Housing foot (according to product vari-...
  • Page 17: Maximum Permitted Tolerances For Mounting Errors When Using The Baumer Hübner K 35 Spring

    Fasten the coupling onto the shaft of the drive at a torque of 1.3 ±10 % Nm. Observe the remarks in the data sheet and the coupling assembly instructions. Maximum permitted tolerances for mounting errors when using the Baumer Hübner K 35 spring washer NOTICE Damage to the encoder ball bearings.
  • Page 18: Ill. 8 Correct Assembly Of A Claw Coupling

    Installation Baumer Hübner Instruction: w Observe the distances L and L1 when mounting the claw coupling. These distances apply to the device with EURO flange B10 with a depth caliper. Instruction: w When mounting with housing foot B3, keep the distance L1.
  • Page 19: Electrical Installation

    Baumer Hübner Electrical installation Electrical installation DANGER Injury by to secondary damage Encoder failure or incorrect signals may entail system control errors. a) Eliminate secondary encoder damage by the relevant safety precautions in the downstream electronics. NOTICE Sensor damage due to faulty power supply.
  • Page 20: Ethernet/Ip

    Use only supply cables and connectors compliant to the EtherNet/IP guideline. 6.1.1 Features EtherNet/IP INFO Detailed instructions for the EtherNet/IP interface as well as the XML file can be found on the Baumer website www.baumer.com. Fieldbus protocol EtherNet/IP Device profile Encoder Device, Type 22hex, according to CIP...
  • Page 21: Mating Connector (4-Pin, A-Coded)

    Baumer Hübner Electrical installation 6.1.2.1 Mating connector (4-pin, A-coded) Ill. 10: Mating connector (4-pin, A-coded) Connection Description Operating voltage 10-30 V DC Do not use Ground connection for UB Do not use 6.1.2.2 Mating connector (4-contact D-coded) Ill. 11: Mating connector (4-contact, D-coded) Connection...
  • Page 22: Terminal Box

    Electrical installation Baumer Hübner Terminal box 6.2.1 Pin assignment at terminal box Connection Description Operating voltage Ground connection Output signal channel 1 Output signal channel 1 inverted Output signal channel 2 (90° shift to channel 1) Output signal channel 2 inverted...
  • Page 23: Switching Level Additional Output Incremental (Optional)

    Baumer Hübner Electrical installation 6.2.3 Switching level additional output incremental (optional) Switching level TTL/RS422 TTL/HTL (Vin = Vout) High/Low ≥ 2,5 V / ≤ 0,5 V ≥ 2,5 V / ≤ 0,5 V (TTL) ≥ Ub − 3 V / ≤ 1,5 V (HTL) Transmission length ≤ 550 m bei 100 kHz ≤ 550 m bei 100 kHz (TTL) ≤ 350 m bei 100 kHz (HTL) Output frequency ≤ 600 kHz...
  • Page 24: Output Switching Behavior Speed Switch (Optional)

    Electrical installation Baumer Hübner 6.2.6 Output switching behavior Speed switch (optional) INFO Default switching speed is 6000 rpm for HMG10P and PMG10P. HMG10 and PMG10 without programming interface come with the individually ordered permanent switching speed. Event Speed switching output state...
  • Page 25 Baumer Hübner Electrical installation Instruction: a) Loosen the screws at the terminal box. b) Lift the terminal box off the encoder. c) Loosen the cable gland at the terminal box. d) Insert the supply cables into the cable gland, let stick out approx. 50 mm of cable.
  • Page 26: Terminals Assignment

    Electrical installation Baumer Hübner 6.2.8 Terminals assignment NOTICE Operating voltage present at the outputs results in encoder damage. The encoder might be damaged by any operating voltage being present at the outputs. a) Make sure that no operating voltage is present at the outputs.
  • Page 27: Z-Pa.sdl.1 Wlan Adapter: Programming Device For Hmg10P/Pmg10P

    Baumer Hübner Electrical installation Z-PA.SDL.1 WLAN adapter: Programming device for HMG10P/PMG10P INFO For detailed function descriptions refer to the WLAN adapter installation and operating instruc- tions. Ill. 14: Z-PA.SDL.1 WLAN adapter (ordering ref.: 11190106) The Z-PA.SDL.1 WLAN adapter is for programming and monitoring the HMG10P/PMG10P en- coder series.
  • Page 28: Disassembly

    Disassembly Baumer Hübner Disassembly NOTICE Equipment damage due to mechanical impact Strong vibration may lead to overload by constraining force. a) Never apply force. If properly performed, all components can be uninstalled smoothly. b) Use only suitable tools to uninstall.
  • Page 29: Uninstall When Using Euro Flange B10

    Baumer Hübner Disassembly Uninstall when using EURO flange B10 7.1.1 Uninstall encoder from drive shaft DANGER Burns caused by heat The device heats up at high speeds. There is a risk of getting burned after use. a) Avoid overheating the device.
  • Page 30 Disassembly Baumer Hübner Instruction: a) Disconnect all electrical connections. b) Loosen the the coupling on the drive shaft. Observe the notes in the data sheet and the coupling assembly instructions. c) Loosen the encoder from the drive's attachment device. d) Remove the encoder drive's attachment device.
  • Page 31: Uninstall With Base B3

    Baumer Hübner Disassembly Uninstall with base B3 7.2.1 Uninstall encoder from drive shaft DANGER Burns caused by heat The device heats up at high speeds. There is a risk of getting burned after use. a) Avoid overheating the device. b) Wear suitable protective gloves and clothing.
  • Page 32 Disassembly Baumer Hübner Instruction: a) Disconnect all electrical connections. b) Loosen the the coupling on the drive shaft. Observe the notes in the data sheet and the coupling assembly instructions. c) Remove the encoder from the base. d) Remove the coupling from the encoder.
  • Page 33: Technical Data

    Baumer Hübner Technical data Technical data PMG10 Electrical Data Operating voltage Ub 10-30 V DC (Ub (Bus)) 4,75-30 V DC (Ub (Ink)) Short-circuit proof Operating current without load ≤ 200 mA Initializing time ≤ 500 ms after switch-on Sensing principle Magnetic Fieldbus interface EtherNet/IP Data rate (programming interface) 100 Mbit/s...
  • Page 34: Solid Shaft Encoder Dimensions With Euro Flange B10

    Technical data Baumer Hübner PMG10 Operating torque typically. 10 Ncm Rotor torque 1 kgcm Maximum permitted shaft load ≤ 450 N axial ≤ 650 N radial Materials Housing: aluminium alloy Shaft: stainless steel Operating temperature −40 ...+85 °C Relative humidity 95 % not condensing Resistance IEC 60068-2-6 Vibration 30 g, 10-2000 Hz IEC 60068-2-27...
  • Page 35: Solid Shaft Encoder Dimensions With Housing Base B3

    Baumer Hübner Technical data Solid shaft encoder dimensions with housing base B3 Ill. 18: Solid shaft encoder dimensions with housing base B3 (all in mm unless specified otherwise) V1 | PMG10 & PMG10P EtherNet/IP Operating Manual...
  • Page 36 List of illustrations Baumer Hübner List of illustrations Ill. 1 Description PMG10..........................Ill. 2 Mounting accessories ......................... 10 Ill. 3 Attach coupling onto encoder shaft ....................11 Ill. 4 Installing encoder, mounting device and coupling ................13 Ill. 5 Attach coupling onto encoder shaft ....................14 Ill.
  • Page 40 www.baumer.com/worldwide...

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