Table of Contents
Advertisement
Quick Links
6300 watt gasoline
set up and operating instructions
Diagrams within this manual may not be drawn proportionally.
Due to continuing improvements, actual product may differ slightly from the product described herein.
distributed exclusively by Harbor Freight tools
Visit our website at: http://www.harborfreight.com
read this material before using this product.
Failure to do so can result in serious injury.
saVe tHis Manual.
Copyright
2007 by Harbor Freight Tools
©
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions or replacement parts, please call 1-800-444-3353.
generator
Model
3491 Mission Oaks Blvd., Camarillo, CA 93011
96617
. All rights reserved. No portion of this
®
.
®
Advertisement
Table of Contents
Related Manuals for Chicago Electric 96617
Summary of Contents for Chicago Electric 96617
- Page 1 6300 watt gasoline generator Model 96617 set up and operating instructions Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. distributed exclusively by Harbor Freight tools ®...
-
Page 2: Table Of Contents
..........18 inspection, Maintenance, and cleaning ..19 please read tHe Following careFullY .....21 trouBlesHooting ............. 22 part lists and asseMBlY diagraMs ....23 Main unit parts list ..............23 SKU 96617 For technical questions, please call 1-800-444-3353. Page 2... - Page 3 & diagram s - Fuel tank system ......36 parts list & diagram t - control Box ........36 liMited 1 Year / 90 daY warrantY ......37 eMission control sYsteM warrantY ....37 SKU 96617 For technical questions, please call 1-800-444-3353. Page 3...
-
Page 4: Important Safety Information
Notice Notice related to personal injury. caution, without the safety alert symbol, caution caution is used to address practices not related to personal injury. SKU 96617 For technical questions, please call 1-800-444-3353. Page 4... -
Page 5: General Safety Rules
Connect the Generator only to a load or electrical system (120 volt, 240 volt, or 12 volt) that is compatible with the electrical characteristics and rated capacities of the Generator. SKU 96617 For technical questions, please call 1-800-444-3353. Page ... - Page 6 Do not use a damaged Generator. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the Generator’s operation. If damaged, SKU 96617 For technical questions, please call 1-800-444-3353. Page 6...
-
Page 7: Specific Safety Rules
(California Health & Safety Code § 2249., et seq.) SKU 96617 For technical questions, please call 1-800-444-3353. Page 7... -
Page 8: Fire And Explosion Precautions
Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water. SKU 96617 For technical questions, please call 1-800-444-3353. Page 8... -
Page 9: Noise Precautions
“live” terminal. (See 3-Prong Plug and Outlet.) The tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet SKU 96617 For technical questions, please call 1-800-444-3353. Page 9... -
Page 10: Double Insulated Tools: Tools With Two Prong Plugs
(See Table A.) If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use. SKU 96617 For technical questions, please call 1-800-444-3353. Page 10... -
Page 11: Symbology
* Based on limiting the line voltage drop to five volts at 150% of the rated amperes. symbology Double Insulated Volts Alternating Current Canadian Standards Association Amperes No Load Revolutions per Minute n 0 xxxx/min. Underwriters Laboratories, Inc. (RPM) SKU 96617 For technical questions, please call 1-800-444-3353. Page 11... -
Page 12: Unpacking
For additional information regarding the parts listed in the following pages, refer to the Assembly Diagrams near the end of this manual. SKU 96617 For technical questions, please call 1-800-444-3353. Page 12... -
Page 13: Assembly
Then connect the negative battery cable to the battery’s negative (–) terminal. operating instructions read the entire iMportant saFetY inForMation section at the beginning of this manual including all text under subheadings therein before set up or use of this product. SKU 96617 For technical questions, please call 1-800-444-3353. Page 13... -
Page 14: Installation Instructions
#6 awg grounding wire (not included) grounding rod (not included) Figure c note: It is recommended that only a trained and licensed electrician perform this procedure. SKU 96617 For technical questions, please call 1-800-444-3353. Page 14... -
Page 15: Control Panel Features
(+) lead from the appliance to the positive (Red +) 12V DC Terminal on the Generator. Then connect the negative (–) lead from the appliance to the negative (Black –) 12V DC Terminal on the Generator. IMPORTANT: This SKU 96617 For technical questions, please call 1-800-444-3353. Page 1... -
Page 16: Pre-Start Instructions
To do so, unscrew and remove the Oil Dipstick. Pour engine oil into the Dipstick Hole until the level of oil is even with top edge of the Dipstick Hole. Make sure to screw the Oil Dipstick firmly back into the hole. SKU 96617 For technical questions, please call 1-800-444-3353. Page 16... -
Page 17: To Fill The Fuel Tank
Lever to the “cHoke” position. note: No choke is required if the Engine is warm. Make sure the Engine Choke Lever is in the “run” position when starting a warm Engine. (see Figure F.) SKU 96617 For technical questions, please call 1-800-444-3353. Page 17... -
Page 18: To Connect Electrical Loads
Example: a 100 Watt light bulb requires only 100 Watts to start. Most resistant loads will be listed in wattage. Always power the largest electric motor first. Then, plug in other appliances, tools, and equipment one at a time. SKU 96617 For technical questions, please call 1-800-444-3353. Page 18... -
Page 19: Inspection, Maintenance, And Cleaning
If these substances are on the Generator, clean with a cloth or soft brush. Do not use a garden hose or anything with liquid to clean the Generator. SKU 96617 For technical questions, please call 1-800-444-3353. Page 19... - Page 20 Remove the Fuel Filter from the Fuel Tank. If necessary, use compressed air to remove any dirt and debris from the Fuel Filter. Then replace the Fuel Filter and Fuel Tank Cap. SKU 96617 For technical questions, please call 1-800-444-3353. Page 20...
-
Page 21: Please Read The Following Carefully
If product has no serial number, record month and year of purchase instead. note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 96617 For technical questions, please call 1-800-444-3353. Page 21... -
Page 22: Troubleshooting
SKU 96617 For technical questions, please call 1-800-444-3353. Page 22... -
Page 23: Part Lists And Assembly Diagrams
Engine Adapter Housing Nut M8 AVR kW 60Hz Engine Bridge Rectifier note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 96617 For technical questions, please call 1-800-444-3353. Page 23... -
Page 24: Main Unit Assembly Diagram
Main unit assembly diagram SKU 96617 For technical questions, please call 1-800-444-3353. Page 24... -
Page 25: Parts List & Diagram A - Cylinder Head Assembly
Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. note: When ordering parts from this list, the suffix “A” must be used at the end of the number to identify the correct part. SKU 96617 For technical questions, please call 1-800-444-3353. Page 2... -
Page 26: Parts List & Diagram B - Cylinder Barrel
Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. note: When ordering parts from this list, the suffix “B” must be used at the end of the number to identify the correct part. SKU 96617 For technical questions, please call 1-800-444-3353. Page 26... -
Page 27: Parts List & Diagram C - Crankcase Cover
Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. note: When ordering parts from this list, the suffix “C” must be used at the end of the number to identify the correct part. SKU 96617 For technical questions, please call 1-800-444-3353. Page 27... -
Page 28: Parts List & Diagram D - Crankshaft Assembly
Compression Ring A Piston Pin Compression Ring B Connecting Rod Oil Ring A Connecting Rod Cap Oil Ring B Connecting Rod Bolt Pistion Pin Clip 20mm Piston Ring Set Piston SKU 96617 For technical questions, please call 1-800-444-3353. Page 28... -
Page 29: Parts List & Diagram F - Camshaft Assembly
Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. note: When ordering parts from this list, the suffix “F” must be used at the end of the number to identify the correct part. SKU 96617 For technical questions, please call 1-800-444-3353. Page 29... -
Page 30: Parts List & Diagram G - Recoil Starter Assembly
Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. note: When ordering parts from this list, the suffix “G” must be used at the end of the number to identify the correct part. SKU 96617 For technical questions, please call 1-800-444-3353. Page 30... -
Page 31: Parts List & Diagram H - Fan Cover Assembly
When ordering parts from these lists, the suffix “H” or “J” must be used at the end of the number to identify the correct part. part description Intake Pipe Gasket Carburetor Insulating Plate Carburetor Paper Gasket Carburetor Assembly Carburetor Iron Gasket SKU 96617 For technical questions, please call 1-800-444-3353. Page 31... -
Page 32: Parts List & Diagram K - Flywheel System
Plenum Cap Ignition Coil Assembly Stop Switch Cord Stop Switch Cord Holder Flange Bolt M6x2 Cord Grommet Charge Coil Assembly Flange Bolt M6x40 Cord Clamp Flange Bolt M6x20 SKU 96617 For technical questions, please call 1-800-444-3353. Page 32... -
Page 33: Parts List & Diagram M - Starter Motor System
Control Assembly Throttle Return Spring Control Base Governor Rod Control Adjusting Spring Flange Nut M6 Screw Mx34 Governor Arm Bolt M6 Flange Bolt M6x14 Control Arm Governor Spring SKU 96617 For technical questions, please call 1-800-444-3353. Page 33... -
Page 34: Parts List & Diagram P - Muffler System
Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. note: When ordering parts from this list, the suffix “P” must be used at the end of the number to identify the correct part. SKU 96617 For technical questions, please call 1-800-444-3353. Page 34... -
Page 35: Parts List & Diagram R - Air Cleaner
Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. note: When ordering parts from this list, the suffix “R” must be used at the end of the number to identify the correct part. SKU 96617 For technical questions, please call 1-800-444-3353. Page 3... -
Page 36: Parts List & Diagram S - Fuel Tank System
Some parts are listed and shown for illustration purposes only, and are not avail- able individually as replacement parts. note: When ordering parts from this list, the suffix “S” must be used at the end of the number to identify the correct part. SKU 96617 For technical questions, please call 1-800-444-3353. Page 36... -
Page 37: Limited 1 Year / 90 Day Warranty
30 days. If you have any questions regarding your warranty rights and responsibilities, you should contact the Harbor Freight Tools Customer Service Department at 1-800-444-333. SKU 96617 For technical questions, please call 1-800-444-3353. Page 37... - Page 38 (if so equipped) Exhaust pipe stud. Muffler. iii) Catalytic converter (if so equipped). Miscellaneous items used in above systems Vacuum, temperature and time sensitive valves and switches. Hoses, belts, connectors, and assemblies. SKU 96617 For technical questions, please call 1-800-444-3353. Page 38...