Maintenance; Troubleshooting - Greenlee CCCX Instruction Manual

Maintenance

Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from
flying debris or hydraulic oil.
Skin injection hazard:
Do not use hands to check for oil
leaks. Oil under pressure easily
punctures skin. If injured, seek
medical attention immediately to
remove oil.
Failure to observe this warning could
result in serious injury, gangrene, or
death.
Do not use solvents or flammable
cleaners to clean the tool body.
Solvents could ignite, causing
serious injury or property damage.

Troubleshooting

Problem
Tool is inoperative.
Dies and adapters stop during
operation.
Tool loses oil.
Greenlee / A Textron Company
Probable Cause
Dirt, contaminants, etc., in ram area
of tool.
Tool components worn or damaged.
Oil level is low.
Air in hydraulic system.
Damaged internal seal.
Oil plug not installed properly.
18
CCCX and CCCXC Tools
Each Operating Day
Before use:
1. Inspect dies and adapters for wear or damage such
as cracks, gouges, or chips.
2. Inspect the tool for damage or leaks. If damage is
detected, return the tool to an authorized Greenlee
service center for inspection.
After use:
1. Wipe all tool surfaces clean with a damp cloth and
mild detergent.
2. Fully retract the ram. Place tool in the carrying case.
Store in a cool, dry place.
Monthly
1. Thoroughly clean all surfaces.
2. Check the oil level.
3. Oil the bolt joints.
Annually or After 10,000 Cycles
1. Change the hydraulic oil.
2. Return the tool to an authorized Greenlee service
center for inspection.
Checking the Oil Level
1. Remove the two screws holding the tank housing
cover.
2. Remove the tank housing cover.
3. Point the tool head towards the ground and remove
the oil plug. Add oil if necessary.
4. Replace the oil plug and the tank housing cover.
Secure with screws.
Recommended Hydraulic Oils
®
AVIA HVI 15
Shell Tellus T 15
Clean tool.
Return tool to an authorized
Greenlee service center.
Check oil level. Refill reservoir.
Pull trigger and hold retract button
simultaneously. Hold for approximately
10 seconds.
Return tool to an authorized
Greenlee service center.
Refill reservoir and replace plug.
4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
®
Mobil DTE 11M
NUTO ® H 15
Probable Remedy