Greenlee GATOR RK425 Instruction Manual

Greenlee GATOR RK425 Instruction Manual

Remote crimping tool

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Remote Crimping Tool
52065530 REV 4
INSTRUCTION MANUAL
GATOR
6-ton • Single-acting
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
© 2019 Greenlee Tools, Inc.
RK425
®
Serial Number
9/19

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Table of Contents
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Summary of Contents for Greenlee GATOR RK425

  • Page 1 ® Remote Crimping Tool 6-ton • Single-acting Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52065530 REV 4 © 2019 Greenlee Tools, Inc. 9/19...
  • Page 2: Table Of Contents

    For recycling information, go to www.greenlee.com. All specifications are nominal and may change as design improvements occur. Greenlee Tools, Inc. shall not be liable for damages resulting from misapplication or misuse of its products. Dynapress and GATOR are registered trademarks of Greenlee Tools, Inc.
  • Page 3: Important Safety Information

    Do not use this crimping tool with any hydraulic hoses or other hydraulic components rated at less than 10,000 psi (700 bar). Failure to observe this warning will result in severe injury or death. Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 4 A damaged or improp- erly assembled tool can break and strike nearby personnel. Failure to observe this warning could result in severe injury or death. Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 5: Identification

    2. 3/8" Male Screw-type Coupler Specifications Length ......................12.6" (320.0 mm) Diameter ......................2.3" (58.4 mm) Weight ....................... 2.0 lb (0.91 kg) Crimping Force ....................6 tons (53 kN) Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 6: Operation

    Wear eye protection when operating or servicing this tool. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 7 Dies that may be used include: tool and die on the connector. Start in the center for splices and “H” frames; and on the end, nearest the • Greenlee KD6 series pad, for terminals. • Burndy W and X series 2.
  • Page 8: Die And Connector Selection

    Note: This tool will provide 53 kN (6 tons) of crimping force when used with the CJ22 jaws. Crimps made on copper cable with Greenlee KC22-type dies and the copper connectors listed here are cUL and UL classified. Crimps made on copper or aluminum cable with Greenlee KA22-type dies and the dual-rated aluminum connectors listed here are cUL and UL classified.
  • Page 9: Maintenance

    Relief valve adjustments must be performed accord- Failure to observe this warning could ing to the instructions provided with the hydraulic result in severe injury or death. power source. Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 10: Illustrations And Parts Lists

    Compression spring ........1 Fitting ............1 Locking pin ..........1 Coupler ............1 Compression spring ........1 Cap ............1 Pin ............. 1 52067054 Tag, connector chart ......... 1 Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 11 Ball, 3 mm ..........2 Locking pin ..........1 118B 50103750 Die pin kit, “W”-style dies (includes 115–117) 50105108 Die pin kit, Kearney-style dies (includes 116, 119–121) Greenlee Tools, Inc. 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 12 Retaining ring ..........2 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 ©2019 Greenlee Tools, Inc. • An ISO 9001 Company Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 www.greenlee.com...

Table of Contents