Table of Contents
Related Manuals for Greenlee GATOR EK425
Summary of Contents for Greenlee GATOR EK425
- Page 1 INSTRUCTION MANUAL GATOR Battery-powered Crimping Tool 99950391 REV 12 EK425 ® Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. © 2006 Greenlee Textron Inc. Serialnummer 12/06...
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Page 2: Table Of Contents
All specifications are nominal and may change as design improve- ments occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Greenlee Textron Inc. -
Page 3: Important Safety Information
Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company EK425 Battery-powered Crimping Tool Wear eye protection when operating or servicing this tool. Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. - Page 4 • Use this tool for the manufacturer’s intended purpose only. Failure to observe these precautions may result in injury or property damage. Greenlee / A Textron Company EK425 Battery-powered Crimping Tool Do not allow anything to contact the battery terminals.
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Page 5: Identification
Average Crimping Time ... 4 seconds Average Crimps per Charge ... approximately 85 Battery Charging Voltage ...9.6 V Charging Time ... 45 min Greenlee / A Textron Company EK425 Battery-powered Crimping Tool 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 T 15 ®... -
Page 6: Operation
Failure to observe this warning could result in severe injury or death. Greenlee / A Textron Company EK425 Battery-powered Crimping Tool • This tool is not designed for continuous use. After 30 to 40 crimping cycles, allow the crimp- ing tool to cool for 15 minutes. - Page 7 First Compression SIDE A First Compression Crimping Direction SIDE A Greenlee / A Textron Company EK425 Battery-powered Crimping Tool Crimping Procedure 1. Insert conductor into the connector and align the tool and die on the connector. Start in the center for splices and “H”...
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Page 8: Die And Connector Selection
CJ22 Jaw and KA22/KC22-type Die Selection Note: This tool will provide a cUL and UL classified crimp ONLY when used with the CJ22 jaws and KA22- or KC22-type dies. Crimps made on copper cable with Greenlee KC22-type dies and the copper connectors listed here are cUL and UL classified. Crimps made on copper or aluminum cable with Greenlee KA22-type dies and the dual-rated aluminum connectors listed here are cUL and UL classified. -
Page 9: Maintenance
Problem Tool is inoperative. Dies stop during operation. Tool loses oil. Greenlee / A Textron Company EK425 Battery-powered Crimping Tool After use: 1. Wipe all tool surfaces clean with a damp cloth and mild detergent. -
Page 10: Illustrations
EK425 Battery-powered Crimping Tool Illustrations Main Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 11: Piston Pump
Illustrations (cont’d) Pump Housing Unit, Relief Valve Unit, and Piston Pump Assembly Motor Assembly Greenlee / A Textron Company EK425 Battery-powered Crimping Tool 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 12 EK425 Battery-powered Crimping Tool Illustrations (cont’d) Ram Unit and Crimping Jaw Unit—D Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 13 EK425 Battery-powered Crimping Tool Illustrations (cont’d) Crimping Jaw Unit—Kearney Crimping Jaw Unit—“O” Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 14: Parts List
Disc ..2 75 50019791 Screw ..2 76 50019740 Gear lube, 1.5 g ..1 77 50109332 Motor adapter...1 78 50018965 Motor, electric ...1 Greenlee / A Textron Company EK425 Battery-powered Crimping Tool Key Part No. Description 50032410 Ram unit (includes 90–103) 90 50032542 Sheath ...1 91 50032550 Bolt, shoulder ...1 92 50032569 Disc .