Summary of Contents for Qimarox PD2
- Page 1 User Manual Pallet dispenser PD2 Version 2.0 - 21/04/2022 For serial number PD2 2200000 and higher (Always check Specification sheet of machine for applicable version)
- Page 2 All rights reserved. No part of this publication may be reproduced, stored in a computer database or published in any form or in any way electronically, mechanically, by means of photocopying, recordings or in any manner without prior written permission from Qimarox. UM Pallet dispenser PD2 v2.0 EN...
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Page 3: Table Of Contents
Installation Delivery ..........................30 Unpacking ......................... 30 Location ..........................30 On-site transport ....................... 30 Preparations for a Qimarox installation (optional) ............. 31 Installing the machine ....................... 32 Maintenance General ..........................34 Specific safety regulations ....................34 Preventive maintenance schedule ..................36 Cleaning .......................... - Page 4 About this manual EC declaration of conformity CE Installation instructions ......................41 Electrical drawings Pneumatic circuit diagram 10.1 General data ........................43 UM Pallet dispenser PD2 v2.0 EN...
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Page 5: About This Manual
1.1 Introduction This manual provides information about the Pallet dispenser (pallet de- stacker/stacker) PD2 machine that is used for de-stacking empty pallets awaiting to be used in a pallet conveyor system or stacking empty pallets coming from a conveyor system. Henceforth the Pallet dispenser PD2 will be referred to as the ‘machine’. -
Page 6: Product Documentation
About this manual 1.2 Product documentation Document Reference Machine manual (this UM Pallet dispenser PD2 v2.0 EN document) Machine layout drawing Layout drawing [serial number] Specification sheet Specifications [serial number] 1 or 2 Electrical drawings Electrical drawing [serial number] Machine test manual TM Pallet dispenser PDx v1.0 EN... -
Page 7: Further Support And Information
Combination of machines that is used for palletising system Area around the machine that unauthorized personnel Fenced area cannot enter for safety reasons. 1.6 Further support and information Qimarox can supply additional expertise and support services, for: Training Global support Service contracts For more information, please contact Qimarox. -
Page 8: General
The machine can only be used according to the specifications given in this manual, the machine layout drawing and the specifications sheet. If you want to use the machine outside these specifications, you must contact Qimarox to check if this is possible. Inappropriate and/or modified use of the machine can result in dangerous safety issues and/or damage. -
Page 9: Ce Installation Instructions
The scope of supply and CE installation instructions are agreed upon between Qimarox and the System integrator/OEM at the time of sale of the machine. 2.4 Warranty The scope and duration of the warranty is agreed upon when an order is placed for the machine. -
Page 10: Liability
Qimarox. 2.5 Liability Qimarox believes to the best of its knowledge that the information in this user manual is accurate. In the event that technical or typographical errors exist, Qimarox reserves the right to make changes to subsequent editions of this user manual without prior notice to holders of this edition. -
Page 11: Safety
Operating Manual. An electrical installer is only qualified if a person has attended appropriate training and/or attained appropriate industry standard recognized qualifications. Qimarox can provide training if required. The maintenance engineer must be familiar with the full content of this manual and with the Operating Manual. -
Page 12: Safety Instructions
Make sure you do not wear loose clothing and secure long or loose hair. Make sure that no persons or objects are within the range of any moving parts of the machine. UM Pallet dispenser PD2 v2.0 EN... - Page 13 Danger of stack or pallets falling. Incorrectly adjusted forks might cause the stack to fall over or might cause pallets to fall from the top of the stack. Contact Qimarox with any deviation of pallet sizes for the required lift finger position to match that specific pallet size!
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Page 14: Safety Provisions
In case of non-compliance with the required safety measures, the EC Declaration of Conformity will become null and void. 3.4.2 Safety labels WARNING Replace labels on the machine if they become unreadable or damaged. UM Pallet dispenser PD2 v2.0 EN... - Page 15 The following safety labels are applied on the machine: Residual pneumatic energy / cylinder under pressure The following safety labels are present near apertures in the area fencing: Note These labels are supplied by System integrator/OEM. UM Pallet dispenser PD2 v2.0 EN...
- Page 16 3.4.3 Safety fencing Qimarox requires a protection fenced area around the machine. Any access doors must be secured with interlocking door switches. When a person enters the fenced area, the machine must stop immediately.
- Page 17 For specific requirements to the safety fencing, see the CE installation instructions in in chapter 8. Make sure that the fenced area complies with local law and rules for protection against danger. If Qimarox supplies the safety fencing, the specifications will be included in the machine layout drawing. 3.4.4 Safety controls Performance level...
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Page 18: Electrical Safety
For your own safety use personal protective equipment. Always wear proper personal protective equipment when working with, on or near the machine. The following table gives an overview of the required personal protective equipment UM Pallet dispenser PD2 v2.0 EN... -
Page 19: Residual Risks
The machine is intended to be integrated into an automated palletizing or pallet conveyor system. Qimarox has attempted to protect against as many hazards as possible, either though inherent safe design or by shielding off the dangers. Machine users should be aware of the following residual risks before working with the machine: 3.8.1 Falling of stack or pallets... -
Page 20: Machine End Of Life And Disposal
Observe all relevant legislation, regulations, instructions and precautions with regard to health and safety when dismantling the machine. Observe all relevant legislation, regulations, instructions and precautions with regard to the disposal of products in the environment. UM Pallet dispenser PD2 v2.0 EN... - Page 21 Safety 3.10 Overload tests Qimarox has carried out a static and dynamic overload on the machine . The test report is supplied with the machine documentation. A new static and dynamic overload test may be necessary after complete disassembly of the machine or after replacing critical parts.
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Page 22: Description
4.1 General overview The machine consists of the following components: Frame PD2 unit Support frame Carrier vertical Carrier horizontal Cylinder (for lifting the carrier) Forks Cylinder (for moving forks) Pallet guide UM Pallet dispenser PD2 v2.0 EN... -
Page 23: Sensors
The following sensor are installed on the machine: B8 Stacking B8 De-stacking Upper position Middle position single pallet Bottom position Pallet present under pallet dispenser Pallet dispenser stack status Middle position double pallet Forks out pallet stack UM Pallet dispenser PD2 v2.0 EN... -
Page 24: Connection Unit
Dependent if the machine is used for stacking or de-stacking sensor B8 needs to be in the correct position. 4.3 Connection unit The sensors are wired to a connection unit. Refer to User manual of the palletising system for the mounting locations. UM Pallet dispenser PD2 v2.0 EN... -
Page 25: Machine In A Conveyor System
1, 3 or 4. In the second figure, the front of the machine (B) is used as an outfeed for a stack of empty pallets coming out of a pallet conveyor system from the directions A, C or D. UM Pallet dispenser PD2 v2.0 EN... - Page 26 1. In the starting position the lifting forks (A) are extended into the stack and the vertical carrier is positioned at the middle level (= level of second lowest pallet) awaiting the signal that new pallet is required. UM Pallet dispenser PD2 v2.0 EN...
- Page 27 Danger of stack or pallets falling. Do not exceed total weight and height of stacked pallets on the machine, it will result in serious damage to the machine and/or create an unsafe situation. See specification sheet for maximum load and pallet height. UM Pallet dispenser PD2 v2.0 EN...
- Page 28 Danger of stack or pallets falling. Do not exceed total weight and height of stacked pallets on the machine, it will result in serious damage to the machine and/or create an unsafe situation. See specification sheet for maximum load and pallet height. WARNING UM Pallet dispenser PD2 v2.0 EN...
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Page 29: Specifications
Adjustments to the machine to accommodate other products or layers, different speeds or travels may only be carried out by Qimarox or after written permission from Qimarox has been obtained. 4.5.1 Environmental specifications... -
Page 30: Installation
The machine will be delivered fully assembled. 5.2 Unpacking 1. Check the packing list when unpacking the machine. 2. Immediately report damaged or missing parts to Qimarox. 5.3 Location Refer to the machine layout drawing for detailed information about the location of the machine. -
Page 31: Preparations For A Qimarox Installation (Optional)
1. Indicate the contact person to whom the mechanic of Qimarox must report when arriving or leaving before and after the installation. 2. Make sure that the mechanic of Qimarox is assisted by qualified mechanics of the client. Refer to chapter 3. -
Page 32: Installing The Machine
3. Check if the machine is completely level. 4. Disconnect the hoisting system. 5. Anchor the machine to the floor using anchor bolts Fisher FBN II 12/100 or equivalent. Use every anchoring hole (X) available. UM Pallet dispenser PD2 v2.0 EN... - Page 33 If more than one machine is placed in a pallet conveyor system, make sure that the centre distance between machines is at least 160cm/63inches. Note See specification sheet for minimal and maximal pallet sizes that can be used. UM Pallet dispenser PD2 v2.0 EN...
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Page 34: Maintenance
2000 running hours per year. Adjust the maintenance frequency to the actual number of running hours per year. • If required, Qimarox can carry out the maintenance activities. 6.2 Specific safety regulations For the proper functioning of the machine the various machine parts must be regularly maintained. - Page 35 Do not use any corrosive and inflammable solvents or cleaning agents on the machine that contain TRI, PER, TETRA or FCHC. When you use chemical substances (cleaning agents), obey the instructions on the packaging. UM Pallet dispenser PD2 v2.0 EN...
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Page 36: Preventive Maintenance Schedule
Check for visible Replace the sensors if damage. necessary. Check for loose parts Fasten loose parts. Clean. Refer to section 6.4 Cabling/tubing Check if all cables Reconnect cables/tubes if and tubes are necessary. fastened tightly. UM Pallet dispenser PD2 v2.0 EN... -
Page 37: Cleaning
Make sure safety decals on cylinders are clean and clearly visible. If damaged, replace them before turning on machine. Report any damage to the technically responsible person or to Qimarox and make sure that any damage is remedied before restarting the machine. -
Page 38: Troubleshooting
Pallet is stuck in Bad pallet or not Use manual control box machine. properly aligned in to release pallet from machine. lifting forks. UM Pallet dispenser PD2 v2.0 EN... - Page 39 The specific declaration for the machine can be found either in the specification sheet or in the separate document supplied with the documentation of the machine. Note Additional installation instructions may apply to the machine. Refer to the specific EC declaration supplied with the machine for additional installation instructions. UM Pallet dispenser PD2 v2.0 EN...
- Page 40 EN 13854 :2019 (Minimum gaps to avoid crushing of parts of the human body) EN-ISO 13857:2019 (Safety distances upper and lower limbs) EN-ISO 14120: 2015 (Fixed and movable guards) Harderwijk, 18 January 2022 (Signature: see separate EC declaration document) P.G.Hannessen (director) UM Pallet dispenser PD2 v2.0 EN...
- Page 41 7) Safety icons The system integrator must supply and apply safety icons for apertures, doors and safety light curtains in the area fencing and on control cabinets, as described in the user manual. UM Pallet dispenser PD2 v2.0 EN...
- Page 42 The specification sheet indicates if the standard electrical drawings apply to the machine and if so, gives a web link to the drawings in the section “Documentation”. If the standard electrical drawings do NOT apply, the electrical drawings are included with the machine. UM Pallet dispenser PD2 v2.0 EN...
- Page 43 Danger potential energy and moving parts. The use of a Safety quick-exhaust valve (soft-start and quick exhaust valve) PL(d) is mandatory but may not be in scope of supply of Qimarox. Qimarox soft –start and quick exhaust valve PL(d): AE0066989 MS6-SV-1/2-D-10V24P-2M12-AG-WPB ...
- Page 44 Pneumatic circuit diagram UM Pallet dispenser PD2 v2.0 EN...
- Page 45 Overload test report 11 Overload test report The overload test report in this user manual is unsigned. The specific report for the machine is a separate document supplied with the documentation of the machine. UM Pallet dispenser PD2 v2.0 EN...
- Page 46 Overload test report Nobelstraat 43 3846 CE Harderwijk Tel: +31 341 436 700 E-mail: info@qimarox.com Internet: www.qimarox.com UM Pallet dispenser PD2 v2.0 EN...