Requirements For Installation Technicians; Tools Required; Miscellaneous Field-Provided Material - Trane CVHE Installation Instructions Manual

Pre-Installation
Table 4. Input/output power wire cable sizes AFDH E-Frame drives (575V/600V)
575V/600V E-Frame AFDH Maximum amps
INCOMING POWER TO DRIVE CIRCUIT
BREAKER: Number of Cable Lugs per Phase and
Range of Wire Sizes Standard Lugs Will Accept
INCOMING POWER TO DRIVE CIRCUIT
BREAKER: Number of Cable Lugs per Phase and
Range of Wire Sizes Optional Lugs Will Accept
PHASE WIRE BETWEEN DRIVE AND CB:
Number of Wire Cable Per Phase and Size of
Factory Installed Wires
OUTPUT POWER TO COMPRESSOR MOTOR:
Number of Wire Cable Per Phase and Size of
Factory Installed Wires
Requirements for Installation
Technicians
To properly install an AFDH upgrade Adaptive Frequency
Drive package, the technician must have a good working
knowledge of the centrifugal chiller controller system
involved in the application. Training is highly
Recommended before beginning this upgrade.

Tools Required

Normal tools are required to perform the work. An HVAC
service technician with a well-stocked tool chest should
already have the majority of the normal tools needed for
this job.
In addition to the normally carried service tools and
hardware, the following is a partial list of specific field
supplied hardware and software components and special
tools that will also be required to perform the drive
upgrade:
• The appropriate lifting device or devices (including
all necessary rigging hardware) with the capacity to
safely lift up to 1500 lb.
Important: A spreader bar will be required if the drive
unit will be hoisted into position using a
single lifting device that is capable of
making only a single-point lift.
• Torque wrench capable of 40-170 foot-pounds.
• A PC or laptop computer equipped with the correct
software tools for the chiller controller involved in
the application.
– Tracer TU service software version 10.2.174 or
newer.
Note: Refer to BAS-SVP04*-EN (Programming Guide:
TR200) for full program parameter details and
descriptions, and the instructions necessary to
14
450 500
Four wire lugs Four wire lugs
Four wire lugs
4/0-500
4/0-500 KCmil
KCmil
Three wire Three wire
lugs lugs
500-750 500-750
KCmil KCmil
Four wire lugs Four wire lugs
Four wire lugs
3/0-400
3/0-400 KCmil
KCmil
Two Two
313 MCM DLO
4/0 DLO 4/0 DLO
wires wires
Two Two
4/0 DLO 4/0 DLO 313 MCM DLO
wires wires
operate the Local Control Panel (LCP) and program
the necessary drive parameters.
Note: The most current CTV and CVR microprocessor
(MP) firmware files are included with the program
files for the Tracer TU service software tools.
• Type A to Type B USB cable to connect the computer
to a Tracer UC800 controller.
• South pole magnet screwdriver (TOL01343).
Miscellaneous Field-Provided
Material
Some field provided material will be required to perform
the drive upgrade. A partial list of material is provided here
to help the technician to plan ahead and to avoid material
shortages at the job site.
• Self-adhesive cable tie mounting bases and cable
ties.
– Used to help "clean up" wiring runs during the
• Loctite
applications (Trane part number SEL00528).
– Used in applications where a pressure
• For Direct Mount Drive install, have 3" X 3" Slotted
Shim Full Assortment Kit available.
– Used to shim between the enclosure and the
570 630
Four wire lugs Four wire lugs
4/0-500 4/0-500
KCmil KCmil
Three wire Three wire
lugs lugs
500-750 500-750
KCmil KCmil
Four wire lugs Four wire lugs
3/0-400 3/0-400
KCmil KCmil
Two
Three
4/0 DLO wires
wires
Two Three
4/0 DLO
wires wires
installation process.
®
554 thread sealant for refrigerant
transducer needs to be installed.
evaporator attached bracket.
730 850
Four wire lugs
4/0-500 4/0-500
KCmil KCmil
Three wire Three wire
lugs lugs
500-750 500-750
KCmil KCmil
Four wire lugs
3/0-400 3/0-400
KCmil KCmil
Three Three
4/0 DLO 313 MCM DLO
wires wires
Three Three
4/0 DLO 313 MCM DLO
wires wires
AFDH-SVN004C-EN