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Installation Instructions
CDUB - Symbio 800 Control
Upgrade Kit
For Tracer CH530/CH531 DynaView™
Display
Model Numbers:
CVRD, CH531, CVHE, CVHF, CVHG, CH530
This document applies to service offering applications only.
Distribution/use of this document is limited to the Trane sales and service organization in support of Symbio™ 800
AdaptiView and is not intended for independent third party use or for use apart from the Symbio™ 800 AdaptiView display
upgrade for Tracer CH530/CH531 DynaView display.
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.
October 2023
SAFETY WARNING
SO-SVN037A-EN
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Table of Contents
Related Manuals for Trane CVRD
Summary of Contents for Trane CVRD
- Page 1 This document applies to service offering applications only. Distribution/use of this document is limited to the Trane sales and service organization in support of Symbio™ 800 AdaptiView and is not intended for independent third party use or for use apart from the Symbio™ 800 AdaptiView display upgrade for Tracer CH530/CH531 DynaView display.
- Page 2 When working with or around hazardous chemicals, these compounds have the same potential impact to the ALWAYS refer to the appropriate SDS and OSHA/GHS environment. Trane advocates the responsible handling of all (Global Harmonized System of Classification and refrigerants. Labeling of Chemicals) guidelines for information on...
- Page 3 Copyright This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change.
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Page 4: Table Of Contents
Table of Contents General Information Installation ......22 ..... . . 5 About This Manual . -
Page 5: General Information
About This Manual Unit Model Number The step-by-step instructions outlined in this manual describe For service purposes, Trane Model CDUB Symbio 800 the procedures required to successfully upgrade an older AdaptiView display upgrade packages are assigned a multiple Tracer™ CH530 DynaView equipped CVHE, CVGF, CVHF, character alphanumeric model number that precisely identifies CVHG, CDHF, or CDHG CenTraVac™... -
Page 6: Field-Provided Material
• Cable ties to help “clean up” wiring runs. If the unit is located outside, a cover is required for the display. ® The Trane part number for this cover is COV03916. SO-SVN037A-EN... -
Page 7: Model Number Descriptions
Model Number Descriptions Digit 1, 2, 3 — Unit Function Digit 16 — NEMA 4 Communication CDU = Color, Display, Upgrade Without Box Digit 4 — Development Sequence Small Box Symbio 800 Chiller Controller Large Box Digit 5 — Control Upgrade Digit 17 —... -
Page 8: Getting Started
LITERATURE: CVHE-SVX005*-EN SO-SVN037*-EN BAS-SVU047*-EN CTV-SVU004*-EN Symbio 800 AdaptiView Display CTV-SVP004*-EN SO-SVP002*-EN CTV-SVD005*-EN Upgrade Kit Contents www.trane.com/Patent Table 1. Basic bill of material for Symbio™ 800 control upgrade kit Description Qty. Part Number Mnemonic Part Number Display arm X45091462010 ARM00848 Symbio AdaptiView color display... -
Page 9: Running The Ipc Bus
Ethernet cable for Symbio 800 controller to options. You may have extra cables, or may be short needed display connection cables. Extra cables can be ordered through your local Trane Parts Center. Use the latest version of General Service Bulletin - Tracer® CH530/CH531 Pluggable Connector System (PART-SVB16*-EN) (Tracer CH530/CH531 Pluggable Connector System) for identification of individual cables. - Page 10 Getting Started Figure 6. Sample of IPC cable routing CAB01146 short, male to 2 female CAB01155 leads to female Control Panel CAB01149 short, male to female Transducer LLID To connect the IPC bus to the control panel LLIDs, thread the Notes: bus into the control panel via a knockout or other entry.
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Page 11: Installation
Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors. -
Page 12: Remove The Existing Control Panel Door
Installation Remove the Existing Control Install New Control Panel Door Panel Door and Symbio 800 Controller 1. Set the new control panel door in place and install the hinge Figure 9. Existing door removal, steps 1 and 2 pins. Figure 11. Mounting new control panel door 2. -
Page 13: Choosing Display Arm Mounting Location
Installation Figure 13. Mounting Symbio 800 controller onto new control panel door Choosing Display Arm Mounting 4. Install the round end of the USB Type B service port cable into the cut-out on the door and secure it with the plastic Location nut. -
Page 14: Alternative Mounting Location
Installation Figure 16. Recommended mounting location on right- Figure 18. Arm/display assembly mounted at hand control panel bracket alternative location Mounting Display Arm Alternative mounting location: Note: If the control panel mounting brackets are obstructed by thick • If utilizing the alternative mounting location, before drilling layers of insulation, electrical conduits, etc., such that it is not the display arm mounting holes through the side of the possible to effectively install the display arm in the... -
Page 15: Adjusting The Tracer Adaptiview Display
Installation Figure 19. Display arm mounting holes drilled through CAUTION right-hand panel bracket Tension in Display Support Arm! Failure to follow instructions below could result in unexpected movement of the spring-loaded support arm which could result in minor to moderate injury. Ensure that the support arm is in the full upright position when removing the Tracer AdaptiView display from the support arm. -
Page 16: Install Power Supplies And Hardware
Installation Install Power Supplies and Install 1A2 Power Supply - CH531 Prebuilt Panels Hardware 1. Locate and remove the vent line solenoid time delay relay Install 1A2 Power Supply—CH530 If Not and base. Already Present Note: Do not unwire the base. The wires should be long enough to reach the new location. -
Page 17: Install Quad Relay Output Llid-Ch530 If Using Chiller Control Sequence 1
Installation Figure 24. Installation of 1A2 power supply Install Quad Relay Output LLID—CH530 If Note: This may also require moving some of the other LLIDs to different control panel locations. Using Chiller Control Sequence 1 3. Connect the wires from the previously removed LLIDs to Notes: the quad relay output LLID terminals as shown in •... -
Page 18: Connect Input Power Wiring To 1A2 Power Supply
Installation Connect Input Power Wiring to 1A2 Power • Plastic grommets are provided in the upgrade kit to line the edges of the knock-outs used. Supply Note: If a specific retrofit situation has made it necessary to Notes: mount the display arm on the left-hand panel bracket or •... - Page 19 Installation Figure 28. Ethernet cable installation between the display and Symbio 800 controller 2. Install the Female connector to stripped end wire harness extension to the 1A2 power supply (the first half of the power supply run to the display): a.
- Page 20 Installation Figure 29. Female to bare end wire harness install from outside cabinet in to 1A2 Notes: Figure 30. Completion of power supply connection to • R. Red wire for 24 Volts direct current the display • Bk. Black wire for ground •...
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Page 21: Solid State Oil Heater Relay Installation
Trane’s lab testing indicates that these additional steps are not needed for the low 6 or 7 amp draw that our heater will apply to the relay. -
Page 22: Installation
Installation Installation Figure 33. Installed solid state relay Note: Use 12ga wire. 1. At quad relay output LLID 1A5 in the unit control panel, disconnect wire 42A from terminal 7. 2. Connect wire 42A to RLY02909 terminal 2. 3. Install a wire between LLID 1A5 terminal 7 and RLY02909 terminal 3. -
Page 23: Install Options
Installation Install Options Wi-Fi Installation Refer to Trane® Wi-Fi Module - Installation Instructions (BAS- LON Option Installation SVN042*-EN) for more information. For mounting and wiring of Wi-Fi module (MOD03122): Symbio 800 system use a U60 LON module through the USB 1. -
Page 24: Communication Device Mounting
Installation Figure 39. Air-Fi terminal Figure 41. LTE modem wiring OPTIONAL 1A22 SYMBIO 800 UNIT CONTROLLER ETHERNET MODEM TRACER 1K47 COMMUNICATIONS INTERFACE OPTIONAL Figure 40. Air-Fi wiring, ref. 50712792 Communication Device Mounting OPTIONAL These devices are intended to be mounted on polycarbonate 4K48 boxes. -
Page 25: Water Flow Measurement Options
Installation The single box is 7-inch Long x 5-inch Wide x 5-inch Tall. Figure 43. Single box (LTE, Air-Fi and Wi-Fi) Air-Fi WiFi Figure 44. Box mounting The triple box is 15.5-inch Long x 6-inch Wide x 4-inch Tall. Figure 45. Triple box Water Flow Measurement Options Figure 46. -
Page 26: Energy Meter Option Installation
Energy Meter Option Installation 1. LLID (1A21) is needed for EVAP and COND water flow. The Trane energy meter provides instrument grade accuracy Connect flow meter wires to 1A21-J2-1 and 1A21-J2-1 for power, volts and amps monitoring of Symbio controls EVAP, 1A21-J2-4 and 1A21-J2-5 for COND. -
Page 27: Expansion Module Option
Installation The meter is connected to line voltage of up to 480 volts and Figure 55. Communication wiring, ref. 50712792 should be mounted within the starter cabinet. It is provided with a mounting bracket that can either be mounted on DIN rail or directly to cabinet wall. -
Page 28: Before Restoring System Power
Installation a. If the chiller is equipped with an external Auto Stop Figure 57. XM32 expansion module mounting button, disconnect the wire from terminal J2-1 on the 1A13 LLID. b. If the chiller is not equipped with an external Auto Stop button, disconnect the factory installed jumper wire end from terminal J2-1 on the 1A13 LLID. -
Page 29: Programming
Programming Programming the Symbio 800 NOTICE AdaptiView Separate AC Power Required for Computers when Working on Symbio Note: For more information regarding the use of the Tracer 800! TU service tool, installation, operation and programming of the Symbio 800 controller, operation When doing any service work on a Symbio 800 control of the control system, and a guide to the diagnostics system that requires connecting a laptop computer... - Page 30 Programming 5. Follow the instructions below while also referring to d. Browse to the location of the Chiller Service Report file Figure 62, p. 30 Figure 63, p. saved from the DynaView display at the start of upgrade kit installation, highlight it, and then click Open. a.
- Page 31 The chiller configuration file will now be saved in the New Folder. Folder. A folder will be created with the name New Folder; this can be renamed later. The path to the folder will be: C:\Programs\Trane\Tracer TU\Program\Plugins\UCDataBaseDAL\New Folder e. Select the New Folder file. f. Click the OK button. SO-SVN037A-EN...
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Page 32: Start-Up
2. Reconnect the wire removed from the J2-1 on the 1A13 LLID. 3. Restore power to the control panel. The chiller is now ready for normal startup and checkout procedures. If you have further questions, contact Trane Global Parts Technical Services. To contact them, send a message to ATechnicalService@trane.com. SO-SVN037A-EN... -
Page 33: Wiring Diagrams
Proper Field Wiring and Grounding diagrams shall not be copied or their contents disclosed to Required! outside parties without the written consent of Trane. Failure to follow code could result in death or serious • The following hazard notifications apply to all of the injury. - Page 34 Wiring Diagrams Figure 67. Existing LLIDs to remove before installing quad relay LLID Notes: • a - All notes and hazard notifications listed in “Wiring Diagrams,” p. 33 of this manual apply to this drawing • b - IPC BUS •...
- Page 35 Wiring Diagrams Figure 68. Quad relay LLID installation Notes: • a - All notes and hazard notifications listed in “Wiring Diagrams,” p. 33 of this manual apply to this drawing • b - IPC BUS • c - Quad relay output •...
- Page 36 Wiring Diagrams Figure 69. Full schematic wiring diagram for a standard Symbio 800 upgrade kit Notes: • a - All notes and hazard notifications listed in “Wiring Diagrams,” p. 33 of this manual apply to this drawing • b - Power Supply •...
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- Page 40 For more information, please visit trane.com or tranetechnologies.com. Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices.