Flame Failure; Flame Error; Flue Problem/Condensate Blockage - Patterson-Kelley P-K STORM ST-5000 Installation & Owner's Manual

When 66: "Interrupted Airflow Switch ON" is displayed, check that the air switch is open when the
blower is offline. Ensure there is no air flow through the boiler when the blower is offline. An excessive
negative draft in the flue piping can cause air flow through the offline boiler which may be strong
enough to maintain closure of the air switch.
When 65: "Interrupted Airflow Switch OFF" is displayed, check that the air switch is closed when the
blower is running. If the air switch does not close within 5 minutes during purge, the boiler locks out.
Check that the burner is clean (Refer to Section 5.2) and that there are no obstructions to airflow in the
intake or exhaust ducts.

Flame Failure

In the event of a flame failure, the NURO control may display one of the following error messages:

106: "Flame Lost in Main Flame Establish Period"

107: "Flame Lost Early in Run"

108: "Flame Lost in Run"

109: "Ignition Failed"

110: "Ignition Failure Occurred"
When 109: "Ignition Failed" or 110: "Ignition Failure Occurred" is displayed, the boiler did not light
during the trial for ignition. Check that the ignition electrode, ignition wire, and gas valve are functioning
properly. Check that the direct spark ignition is visible through the flame observation port during the
trial for ignition.
When 106: "Flame Lost in Main Flame Establish Period", 107: "Flame Lost Early in Run", or 108:
"Flame Lost in Run" is displayed, the boiler lost the flame signal during operation. Check that
combustion is adjusted properly, the gas pressure is correct, and the ignition electrode, ignition wire,
and gas valve are functioning properly.

Flame Error

In the event of a flame error (premature or late flame signal), the NURO control will display 105:
"Flame Detected Out of Sequence". This may be caused by a failed/leaky gas valve or a flame rod
or ionization rod malfunction. If gas valve leakage is suspected, the unit must be isolated by turning off
the main gas supply line. Lockout/Tagout the boiler until qualified and knowledgeable service
personnel are available to evaluate and repair or replace the failed parts. Check that the incoming gas
pressures have not exceeded 14"

Flue Problem/Condensate Blockage

When the normally-closed high exhaust back pressure switch opens, the NURO control will display
10249: "High Back Pressure In Stack or High Condensate Level". This may be caused by an
obstruction in the flue piping or an obstruction in the combustion air intake.
The same error is displayed for a blocked condensate system. This may indicate that the level of the
condensate is above the probe in the condensate piping. When the blockage is removed and the
condensate drains freely, the boiler will automatically restart.
If no blockages are found, it may be necessary to replace either the high exhaust back pressure switch
or the Condensate Blockage System.
Revised: December 8, 2021
Released: December 8, 2021
(1/2 psig).
W.C.
 Patterson-Kelley 2021
All Rights Reserved.
TM
P-K Storm Gas Fired Boiler
Technical Service 1.877.728.5351
2691000273 P-K Storm ST2500-ST6000
Installation and Owners Manual Rev C.docx
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