Related Manuals for Kargo Master 4A96M
Summary of Contents for Kargo Master 4A96M
- Page 1 Installation Guide 4A96M Kargo Master Rancho Cordova, CA 95742 800-343-7486 CustomerService@KargoMaster.com 20191112R1 DATE: __________________...
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Page 2: Table Of Contents
Instructions – 4A96M *PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING, AND USING THIS PRODUCT* Warning Always check for wires, fuel tanks and lines, brake lines and other important vehicle functionality items prior to drilling and installing all products. -
Page 3: Parts List
Instructions – 4A96M Parts List For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 2... - Page 4 Instructions – 4A96M For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 3...
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Page 5: Hardware
Instructions – 4A96M Hardware For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 4... - Page 6 Instructions – 4A96M For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 5...
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Page 7: Step 1 ─ Remove Load Plates And Install Bumpers
Instructions – 4A96M Step 1 ─ Remove Load Plates and Install Bumpers • If installed, at the end of each bow, opposite from the pan mechanism, remove the load plates as shown. • Push the rubber bumper into the larger round hole in the location shown. -
Page 8: Step 2 ─ Assemble Front Bow Mechanism
Instructions – 4A96M Step 2 ─ Assemble Front Bow Mechanism • On the underside of the front bow, install the front torque tube assembly using the pre- assembled 3/8” hardware in the location shown. Step 3 – Install Front Wheels •... -
Page 9: Step 4 - Install Front Bow
Instructions – 4A96M Step 4 – Install Front Bow • Remove the hardware from the arms in the pan. • Rotate the pan and place over the previously installed wheels. Position the pan so it is parallel with the bow. - Page 10 Instructions – 4A96M • Place the arms around the tube from the front bow mechanism. Replace the hardware to attach the pan to the front bow mechanism. For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 9...
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Page 11: Step 5 - Install Damper Mount
Instructions – 4A96M Step 5 – Install Damper Mount • On the underside of the rear bow, install the damper mount in the location and orientation shown using the pre-assembled 3/8” hardware. For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) -
Page 12: Step 6 - Install Damper Assembly
Instructions – 4A96M Step 6 – Install Damper Assembly • Along the rear bow, install the damper assembly using the pre-assembled 3/8” hardware in the location shown. For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 11... - Page 13 Instructions – 4A96M • Attach the damper cantilever mechanism to the bow using the pre-assembled hardware as shown. Be sure to keep the nylon washers in the correct locations. One goes in between the two damper mounts and one in between each damper mount and the bow.
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Page 14: Step 7 - Install Rear Wheels
Instructions – 4A96M Step 7 – Install Rear Wheels • Slide the axle into the end of the rear bow. • Place a nylon washer and a wheel on each end of the axle as shown. • While installing the pan, be sure the wheels stay in position. - Page 15 Instructions – 4A96M • Place the arms around the tube from the front bow mechanism. • Insert handle assembly into the rear of the damper mechanism. • Replace the hardware to attach the pan and handle assembly to the rear bow mechanism.
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Page 16: Step 9 - Install Torque Tube
Instructions – 4A96M Step 9 – Install Torque Tube • Look at the passenger side of the rack. Notice if the extension on the torque tube is being used. • If the extension is needed, assemble the extension to the torque tube the same way the torque tube attaches to the bows. - Page 17 Instructions – 4A96M • Bolt the torque tube to the front and the rear bow using 1/4"-20 x 1” hex head bolt, two 1/4" flat washers and 1/4"-20 nyloc nut at each location. If the extension is used, bolt together using the same method.
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Page 18: Step 10 - Install End Tube
Instructions – 4A96M Step 10 – Install End Tube • Attach the end tube to the end of both bows using 3/8” x 3/4” hex head bolts, 3/8” split lock washers and 3/8” flat washers in the orientation shown. • Repeat at the end of both bows. -
Page 19: Step 11 - Install Ladder Clamps And Stops
Instructions – 4A96M Step 11 – Install Ladder Clamps and Stops • Determine the location the ladder bow and stop will need to be installed. Location of ladder clamps and stops for standard extension ladders shown below. (Both towards the end of the bow) Location of ladder clamps and stops for standard step ladders shown below. - Page 20 Instructions – 4A96M • On the front bow, position the ladder stop in the desired location. • Bolt the ladder stop in place using a 3/8” x 1” hex head bolt, two 3/8” flat washer and a 3/8” nyloc nut in the orientation shown. Be sure the slot of the ladder stop aligns with the slot in the bow.
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Page 21: Step 12 - Install Ladder Hooks
Instructions – 4A96M Step 12 – Install Ladder Hooks • Install the ladder hooks on the front and rear bows. Place the ladder hook over the previously installed ladder hook base and attach using 1/4" x 1” hex head bolts, 1/4" split lock washers and 1/4"... - Page 22 Instructions – 4A96M • Remove the pin and spacer. Attach the dampers to the damper mount. The nylon washers go in between the bracket and the dampers. Use the handle to pivot the bow if necessary, to attach. Be sure to replace the pin.