GEM Q50 eSyStep Operating Instructions Manual
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GEM Q50 eSyStep Operating Instructions Manual

Motorized pinch valve
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GEMÜ Q50 eSyStep
Open / Close (Code AE, A5, A6)
Motorized pinch valve
Operating instructions
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Summary of Contents for GEM Q50 eSyStep

  • Page 1 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6) Motorized pinch valve Operating instructions...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 19.08.2021 GEMÜ Q50 eSyStep 2 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)

  • Page 3: Table Of Contents

    16 Disposal .............. 17 Returns ..............18 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) ....... 19 Declaration of conformity according to 2014/30/ EU (EMC Directive) ..........www.gemu-group.com 3 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)

  • Page 4: General Information

    The following signal words and danger levels are used: DANGER Imminent danger! ▶ Non-observance can cause death or severe injury. GEMÜ Q50 eSyStep 4 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)

  • Page 5: Safety Information On The Product

    14. Do not carry out any maintenance work and repairs not de- scribed in this document without consulting the manufac- turer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 52 GEMÜ Q50 eSyStep...

  • Page 6: Product Description

    Stainless steel 3.3 Description Conexo RFID chip The GEMÜ Q50 eSyStep 2/2-way pinch valve is motorized. The eSyStep actuator is designed as an ON/OFF actuator. The valve guides a tube which is compressed from above by a compressor to control and regulate media. The compressor's...

  • Page 7: Product Label

    12103529 I 0001 Counting number Item number Traceability number The month of manufacture is encoded in the traceability num- ber and can be obtained from GEMÜ. The product was manu- factured in Germany. 4 Correct use DANGER Danger of explosion ▶...

  • Page 8: Order Data

    Plastic design, stainless steel tube carrier and PA tube holder 5 Voltage/frequency 24 V DC 6 Control module OPEN/CLOSE control, additional end position indicators 7 Actuator version Actuator size 0 GEMÜ Q50 eSyStep 8 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)

  • Page 9: Technical Data

    0.228 kg Mechanical environ- Class 4M8 acc. to EN 60721-3-4:1998 mental conditions: Vibration: 5g acc. to IEC 60068-2-6 Test Fc Shock: 25g acc. to 60068-2-27 Test Ea www.gemu-group.com 9 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)
  • Page 10 Function selectable via IO-Link (see table Overview of available functions – Input and output sig- nals) Type of contact: Push-Pull Switching voltage: Power supply Uv Switching current: ≤ 140 mA GEMÜ Q50 eSyStep 10 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)
  • Page 11 1906701 (eSyStep ON/OFF, code AE, A5, A6) Product-ID: eSyStep On/Off (code AE, A5, A6) ISDU support: SIO operation: IO-Link specification: V1.1 IODD files can be downloaded via https://ioddfinder.io-link.com/ or www.gemu-group.com. www.gemu-group.com 11 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)

  • Page 12: Valve Body, Without Mounting Flange

    72.0 Dimensions in mm * D1 = diameter without seal, D2 = diameter with seal 7.1 Valve body, without mounting flange 12.0 12.0 Dimensions in mm GEMÜ Q50 eSyStep 12 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)

  • Page 13: Manufacturer's Information

    Do not kink or twist the tube lines. ● 4. Do not store solvents, chemicals, acids, fuels or similar NOTICE fluids in the same room as GEMÜ products and their spare parts. Tools ▶ The tools required for installation and assembly are not 9 Installation included in the scope of delivery.

  • Page 14: Mounting Without Mounting Flange

    The actuator's mounting flange must be flush with the housing. 3. Connect the mounting flange and housing using appropri- ate screws and washers (not included in the scope of de- livery). GEMÜ Q50 eSyStep 14 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)

  • Page 15: Electrical Connection

    Connection X1 7-pin plug, Binder, type 693 Signal name Uv, 24 V DC supply voltage Digital input 1 Digital input 2 Digital input/output Digital output, IO-Link n.c. www.gemu-group.com 15 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)
  • Page 16 Digital input 1 Off/Open/Closed/Safe/On/ Open Open Initialization Digital input 2 Off/Open/Closed/Safe/On/ Closed Safe/On Initialization Digital input/output Open/Closed/Error/Error and Open Open warning/Initialization Digital output Open/Closed/Error/Error and Closed Closed warning GEMÜ Q50 eSyStep 16 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)

  • Page 17: Specific Data Io-Link (Pin 6)

    11.1 Operation on IO-Link 11.1.1 Operation on PLC as a 24 V device The motorized actuator GEMÜ eSyStep can be operated directly in a PLC control unit without limitations. Technical data of the product and of PLC must be complied with.
  • Page 18 During IO-Link operation, pin 6 cannot be evaluated by the PLC control unit as an output signal. Item Name eSyStep PLC with supply voltage USB IO-Link Master USB interface Mains plug – laptop GEMÜ Q50 eSyStep 18 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)
  • Page 19 ● Connect pin 4 (CQ) IO-Link master with pin 6 of the product. Do not connect (pin 3) L- IO-Link master. (L-) Item Name eSyStep B1 and B2 Supply voltages USB IO-Link Master www.gemu-group.com 19 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)

  • Page 20: Process Data

    Valve position Close 0 → Process valve not in Closed position 1 → Process valve in Closed position Operating mode 0 → Normal operation 1 → Initialization mode GEMÜ Q50 eSyStep 20 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)

  • Page 21: Parameter Overview

    0x15 Serial number Read out serial "XXXXXXXX/YYYY" number 0x16 Hardware revision Read out hardware "Rev. XX/XX" version 0x17 Firmware revision Read out software "V X.X.X.X." version www.gemu-group.com 21 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)
  • Page 22 Configure logical di- 0 → Active high gital input/output 1 → Active low Output 2 Configure logical di- 0 → Active high gital output 1 → Active low GEMÜ Q50 eSyStep 22 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)
  • Page 23 Motor unable to Motor fault / motor 0 … 65.535 move blocked Internal error Internal error of the 0 … 65.535 actuator www.gemu-group.com 23 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)
  • Page 24 0 to 255 CLOSE (0 to 25.5s) 0x90 Drive sets Speed Speed – average 1 … 3 traversing range Force Force, dependent on 1 … 6 valve used GEMÜ Q50 eSyStep 24 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)

  • Page 25: Parameter

    Data storage index Data Storage Cmd UIntegerT8 1 byte State Property UIntegerT8 4 bytes Data Storage Size UIntegerT32 4 bytes Parameter Check- UIntegerT32 41 bytes Index List OctetStringT www.gemu-group.com 25 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)
  • Page 26 0x8003 0x8100 Description of parameter values Index name Parameter Values Description Profile Characteristics 0x8000 Device identification objects 0x8002 Process data mapping 0x8003 Diagnostics 0x8100 External identification GEMÜ Q50 eSyStep 26 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)
  • Page 27 The device name can be read out in ASCII format with the Product name parameter. Index Sub- Off- Access Length Index name Parameter Type Values Index Rights 0x12 14 bytes Product name StringT "eSyStep On/Off" www.gemu-group.com 27 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)
  • Page 28 For example, installation location, function, installation date, etc. Index Sub- Off- Access Length Index name Parameter Type Values Index Rights 0x18 32 bytes Application StringT „**************** " specific tag GEMÜ Q50 eSyStep 28 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)
  • Page 29 39 byte Detailed Device ArrayT See chapter 12.5 Events Status Description of parameter values Index name Parameter Values Description Detailed Device Status See chapter 12.5 Events www.gemu-group.com 29 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)
  • Page 30 Index Sub- Off- Access Length Index name Parameter Type Default Values Rights 0x4B 3 bits Function digital in- Input 1 uint:8 puts 3 bits Input 2 uint:8 GEMÜ Q50 eSyStep 30 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)
  • Page 31 The safety position is defined by the parameter Error Action (index 0x4F (see "Error Action'"). (Init) Input can be used as an initialization input. www.gemu-group.com 31 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)
  • Page 32 (Input Init) Configure input/output as initialization input. Type in- / output (Push-Pull) Configure output as Push-Pull. (NPN) Configure output as NPN. (PNP) Configure output as PNP. GEMÜ Q50 eSyStep 32 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)
  • Page 33 (Active low) Input 2 inversed. Input / output 1 (Active high) Input/output not inversed. (Active low) Input/output inversed. Output 2 (Active high) Output not inversed. (Active low) Output inversed. www.gemu-group.com 33 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)
  • Page 34 (Hold) Actuator remains in the current position in case of an error. (Open) Actuator moves to the OPEN position in case of an error. (Close) Actuator moves to the CLOSED position in case of an error. GEMÜ Q50 eSyStep 34 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)
  • Page 35 IO-Link process data (Disabled) Use of IO-Link process data (see “Process data“, page 20) is deactivated. (Enabled) Use of IO-Link process data (see “Process data“, page 20) is activated. www.gemu-group.com 35 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)
  • Page 36 Analog value valve position OPEN Close 0 … 4092 Analog value valve position CLOSED Stroke 0 … 4092 Analog value stroke (difference between OPEN and CLOSED). GEMÜ Q50 eSyStep 36 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)
  • Page 37 Potifail close uint: 16 0 … 65.535 16 bits Overcurrent out 1 uint: 16 0 … 65.535 16 bits Overcurrent out 2 uint: 16 0 … 65.535 www.gemu-group.com 37 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)
  • Page 38 Supply voltage 0 … 4095 Read out current analog value of the supply voltage. Temperature 0 … 4095 Read out current analog value of the temperature sensor. GEMÜ Q50 eSyStep 38 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)

  • Page 39: Events

    0x5000 Motor Unable To Move App/Disapp Error 0x8CE0 Device Temperature Over-Run App/Disapp Warning/Error 0x4210 Emergency Power App/Disapp Warning 0x5100 Primary Supply Voltage Under-Run App/Disapp Error 0x5111 www.gemu-group.com 39 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)
  • Page 40 Error when replacing a dia- ection. phragm (stroke of the valve in incorrect area). Actuator has been fitted on the valve incorrectly (stroke of the valve in the incorrect area). GEMÜ Q50 eSyStep 40 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)
  • Page 41 The configuration data that has been changed has been re- set to its default values. The event serves to signal the changes in the configuration data. www.gemu-group.com 41 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)

  • Page 42: Operation

    4. Valve automatically moves into the CLOSED position. ð Turn anticlockwise to open the valve. 5. Initialization mode is automatically ended. 6. The end positions are set. GEMÜ Q50 eSyStep 42 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)

  • Page 43: Inspection And Maintenance

    Use of incorrect spare parts! 5. Depressurize the plant or plant component. ▶ Damage to the GEMÜ product. 6. Actuate GEMÜ products which are always in the same po- ▶ Manufacturer liability and guarantee will be void. sition four times a year.
  • Page 44 3. Open the tube holder 1. 4. Remove the tube. 13.3 Disassembling the tube holder 4. Pull the compressor 2 out downwards. 1. Remove the tube (see “Removing the tube“, page 44). GEMÜ Q50 eSyStep 44 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)
  • Page 45 3. Tighten the fixing screw c using an Allen key. 13.7 Inserting the tube 1. Remove the tube (see “Removing the tube“, page 44). 2. Insert the tube. www.gemu-group.com 45 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)

  • Page 46: Troubleshooting

    Emergency power operation, CLOSED position Emergency power operation, position unknown Set value too small Set value too high Maintenance required, OPEN position Maintenance required, CLOSED position Maintenance required, position unknown GEMÜ Q50 eSyStep 46 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)
  • Page 47 Use an actuator that is designed for the close fully operating conditions operating conditions Foreign matter in the product Remove and clean the product Voltage is not connected Connect voltage www.gemu-group.com 47 / 52 GEMÜ Q50 eSyStep Open / Close (Code AE, A5, A6)

  • Page 48: Removal

    3. Disassemble the product. Observe warning notes and goods can be processed only when this note is completed. If safety information. no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the 16 Disposal goods at the operator's expense.

  • Page 49: Declaration Of Incorporation According To 2006/42/Ec (Machinery Directive)

    18 Declaration of Incorporation according to 2006/42/EC (Machinery Directive) Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC, Annex II, 1.B for partly completed machinery GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the following product Make: GEMÜ...

  • Page 50: Declaration Of Conformity According To 2014/30/Eu (Emc Directive)

    19 Declaration of conformity according to 2014/30/EU (EMC Directive) EU Declaration of Conformity in accordance with 2014/30/EU (EMC Directive) GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the product listed below complies with the safety requirements of the EMC Directive 2014/30/EU.
  • Page 51 GEMÜ Q50 51 / 52 www.gemu-group.com Open / Close (Code AE, A5, A6)
  • Page 52 Subject to alteration GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG *88723854* Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany 08.2021 | 88723854 Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com...

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