Flexible Coupling; Adjusting The Mgt Tray - Bosch EPS 610 Original Instructions Manual

Fig. 20: Test oil tank
1 Adapter
2 Suction strainer
6. Open the test oil tank cover.
7. Loosen the fasteners for the hose clamps and re-
move the hose clamps.
8. Pull out the tube from the test oil tank and drain the
oil in the tube to a container.
9. Loosen the adapter (Fig. 20, Pos. 1) and pull out the
suction strainer (Fig. 20, Pos. 2).
10. Wipe the suction strainer with a soft clean cloth.
11. Clean the suction strainer using a blower.
!
Ensure that the blower pressure is in the range of 3
bar to 4 bar.
12. Connect the tube back to the suction strainer.
13. Fix the suction strainer back to the adapter.
14. Insert the tube back into the tank and fix the hose
clamps.
15. Connect the other end of the tube back to the test
oil supply unit.
!
Ensure that the hoses are connected properly to
avoid any leakage.
16. Fill test oil into the test oil tank.
17. Close the test oil tank cover.
18. Connect the power cable to the mains supply.
19. Switch on the mains supply.
20. Switch on the master switch of the EPS 610.
21. Press the <Control on> key and start the test oil
motor. Check for any leakage.
i
If there is no leakage, the hose connection is OK. If
there is any leakage, switch off and check the hose
connections again.
Bosch Limited
22. Switch off the EPS 610.
23. Close the rear bottom panel.
"
The suction strainer is cleaned.
1
8.3.7

Flexible coupling

It is recommended to remove the flexible coupling for
inspection and reconditioning. However, this has to be
done only by technicians from Bosch. Contact customer
service to replace the flexible coupling.
!
Do not attempt to service the flexible coupling. Non-
compliance invalidate the warranty.
!
Improper servicing of the flexible coupling by un-
trained technicians could result in damage to the
fuel-injection pumps.
8.3.8

Adjusting the MGT tray

2
1. Dismount the fuel injection pump mounted on the
pump mounting bed.
2. Empty the test oil from the measuring glass tubes.
3. Remove the screws of the solenoid cover at the rear
of the MGT and pull out the cover.
4. Check if the drip pointers in the funnels are correctly
aligned to the cutouts in the tray. Else, oil collection
and measurement in the measuring glass tubes will
not be accurate.
5. If the alignment is not OK, press the actuator and
adjust the position of the solenoid.
6. Tighten the nut of the solenoid at the rear of the
MGT cabinet.
7. Loosen the screws at the rear of the MGT and adjust
the position of the solenoid horizontally till the drip
pointers are adjusted in the correct positions.
8. Tighten the MGT screws.
Maintenance | EPS 610 | 29
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F 002 DG9 918
en
2017-10-16