Before Turning On For The First Time; Installation - Bosch EPS 610 Original Instructions Manual

Injection pump test bench
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14 | EPS 610 | Initial start-up
4.4

Before turning on for the first time

4.4.1

Installation

i
The bench does not need anchoring/grouting. The
bench must be installed on a firm and level floor.
!
Although the design and construction of the EPS 610
are rugged enough, sudden shocks and jerks may
disturb the accuracy of the bench. If the EPS 610
has to be levered into position with a crowbar,
ensure that it is done with short, smooth strokes
with wooden skids placed underneath. Thereby, the
bench always comes to rest on the skid.
1. Carefully, peel off the CG symbol on the right and left
hand side panels.
2. Place a spirit level on the test pump mounting bed
(Fig. 1, Pos. 10).
3. Check if the EPS 610 is placed on a flat surface. Else,
lift the bench and place shims beneath the dampers
till the flatness is OK.
!
Ensure that the air grids on the rear panel are not
blocked. The air grids are provided to circulate air for
cooling the components inside the control cabinet.
!
Do not operate the EPS 610, unless the grease coat-
ing has been thoroughly cleaned and wiped out. Do
not use steel brushes or scrapers for cleaning. Avoid
blowing air.
4. Using a soft, clean cloth, wipe off the grease coating
thoroughly on the items only when they are taken up
for use. Use cleaning oil or petroleum-based sol-
vents.
5. Apply a layer of rust-preventive oil on all the bright
machined parts immediately after wiping off the
corrosion-preventive coating.
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F 002 DG9 918
2017-10-16
i
The MGT is locked by tightening the clamp
(Fig. 11, Pos. 1) to avoid any damage during transit.
Every time the EPS 610 is transported, ensure that
the MGT is locked.
1
Fig. 11:
Clamp for fixing the MGT during transit
1 Clamp
6. Loosen the clamp (Fig. 11, Pos. 1)
7. Lift the measuring glass assembly off the clamping
rail (refer to Fig. 5).
8. Position the MGT to a convenient position.
9. Adjust the MGT assembly to a comfortable operating
height. Refer to chapter 3.5.5.
Risk - Breakage of measuring glass tubes
The measuring glass tubes will break if they
hit against hard objects (for eg., fixtures for
the fuel injection pump).
Ensure that the measuring glass tubes
do not hit against any hard objects.
Replace broken measuring glass tubes
immediately.
Wear safety gloves.
10. Mount the glass tubes (30 cc and 180 cc) carefully
to the holding clamps on the swivel plate.
11. Reposition the MGT to the normal position.
12. Lock the clamp (Fig. 11, Pos. 1) of the swing arm.
13. Adjust the height of the MGT.
Bosch Limited

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