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USER GUIDE G3 D500 Series Airpot Coffee Brewing System READ AND SAVE THESE INSTRUCTIONS NOTICE TO INSTALLER: Please leave this booklet with the machine. 080519C FC30 - D500, FRONT COVER F-10029 revB...
KEY FEATURES/SPECIFICATIONS/SYSTEM REQUIREMENTS FS30 Key Features • Precise Gourmet Control Over All Critical Functions — The G3 Digital Control Module provides you the expertise to brew premium gourmet coffee with ease. • Built-In Fine Tuning Brewing Modes — Pre-infusion or pulse-brew enhances extraction of gourmet coffee avor. Cold water brew lockout prevents brewing when water temperature is below set level.
INSTRUCTIONS could result in personal injury or void the warranty. • This appliance is designed for commercial use. Any service other than cleaning and preventive maintenance should be performed by an authorized Wilbur Curtis service technician. • serviceable parts inside.
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IMPORTANT SAFEGUARDS CE Requirements • This appliance must be installed in locations where it can be overseen by trained personnel. • • This appliance is not suitable for outdoor use. • • • This appliance must not be cleaned by water jet. •...
EU directive). Do not dispose of this appliance in domestic waste. Contact your local governing authorities for information on disposal requirements. • Any modi cations to equipment that are not approved by the Wilbur Curtis Company will render this declaration invalid. EC DIRECTIVES...
INSTALLATION INSTRUCTIONS WARNING: WARNING: Improper electrical connection may result in an electric shock hazard or damage the unit. This appliance must be properly grounded. NOTICE: DO NOT connect this appliance to a hot water supply. The water inlet valve is not rated for hot water.
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INSTALLATION INSTRUCTIONS II35 Installation Leveling WARNING: Use the leveling legs to level the brewer only. Do not use them to adjust brewer height. Do not extend them higher than necessary. Position the brewer on the counter top. Level it left to right and front to back by turning the bottom of the Connecting the Water Supply Flush the water supply line prior to installation to...
INSTALLATION INSTRUCTIONS II35 Connecting the Brewer Wiring (Units That Come from the Factory Without a Power Cord Attached) WARNING: Do not connect the power cord to the power supply until instructed to do so. Brewers With Power Connector Mounted to the Back compatible with the electrical outlet installed in the Style varies...
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INSTALLATION INSTRUCTIONS II35 Electrical Connection Connection to a Junction Box WARNING: Turn off power to the junction box at the circuit breaker panel and lock out and tag the circuit breaker before connecting the power cable to the junction box. 18 Connect the power cable wires to the terminals in the junction box and replace the cover.
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INSTALLATION INSTRUCTIONS II35 Powering Up the Brewer (cont.) 24 When the water in the tank rises to the correct level, the heating elements will turn on automatically. Depending on the incoming water temperature and the electrical minutes to reach the factory set operating temperature. When the water has heated, Ready to brew will be displayed on the LCD screen.
OPERATING INSTRUCTIONS OI23 Brewing Instructions WARNING - TO AVOID SCALDING, AVOID SPLASHING. Keep body parts clear of the brewer during brewing. Do not remove the brew basket while “Brewing” appears on the display. The G3 brewer is factory preset for optimal performance. The brewer should be ON.
CLEANING INSTRUCTIONS WARNING: HOT SURFACES - To avoid injury, allow the brewer and dispenser(s) to cool before cleaning. NOTICE - Do not use cleaning liquids, compounds or powders containing chlorine (bleach) or corrosives. USE OF THESE PRODUCTS WILL VOID THE WARRANTY. Cleaning The Brewer - Daily WARNING: DO NOT immerse the brewer in water or any other liquid.
CLEANING INSTRUCTIONS Cleaning the Airpot/Pour Pot (Daily) WARNING: DO NOT immerse the airpot/pour pot or lid assembly in water or any other liquid. Do not place the airpot/pour pot or lid in a dishwasher. Placing a airpot or pour pot in a dishwasher will void the warranty. Start by preparing a mild solution of detergent and warm water.
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PROGRAMMING GUIDE Curtis To enter programming mode: With unit OFF, press and hold Entering bottom right BREW button (4). Programming mode Then press and release ON/OFF button. Continue to hold down BREW button until Enter Code appears. Enter 4 digit code.
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PROGRAMMING GUIDE Programming Options Some menus save and exit automatically when a parameter is updated. Other menus exit to the previous menu when a parameter is saved. To exit, press until EXIT appears on the display, then press Brew by Volume - place, press the appropriate BREW button.
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Banner Name - changes the banner name that appears on the display (the factory default is Curtis to choose the letter to change. Then press to change the letter value.
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PROGRAMMING GUIDE Programming Options (cont.) Display Brew Time - Once accessed, press to choose the desired setting, then press to exit. FreshTrac-Glass - to exit. Drip-out Mode - accessed, press to choose desired setting, then, press to exit. Display Messages - to choose the desired setting, then press to exit.
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ROUGH-IN DRAWINGS RD36 D500 Airpot Coffee Brewers 20.38 in [51.8 cm] 9.25 in [23.5 cm] 16.75 in [42.5 cm] D500GT 24.48 in D500GT [62.2 cm] 19.25 in D500GT D500GT D500GTH [48.9 cm] 14.88 in 14.75 in 27.75 in [37.8 cm] [37.5 cm] [70.5 cm] D500GTH Water...
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ILLUSTRATED PARTS LIST IP54 D500GT/ D500GTH - Main Chassis - Exploded View Water tank assemblies: - 120 Volt, see section IP21 - Dual Voltage, see section IP24 - 220-240 Volt, see section IP55 D500, ILLUSTRATED PARTS/RECOMMENDED PARTS 082721E...
ILLUSTRATED PARTS/RECOMMENDED PARTS IP24 WC-6282 - Tank Assembly WC-6282 - Tank Assembly - Parts List ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION GUARD, SHOCK/HEATING ELEMENT FOR SINGLE WC-4394* TANK, ASSY DUAL VOLTAGE D500GT TCTS/PTT3/ HEATING ELEMENT WC-75236DV CBS/ W/(2)WC-904 THERMOSTAT, HI LIMIT HEATER CONTROL DPST WC-522*...
ILLUSTRATED PARTS/RECOMMENDED PARTS IP55 WC-6290[-101] - Tank Assembly - Exploded View Parts List ITEM # PART # DESCRIPTION ITEM # PART # DESCRIPTION WC-6290 TANK, COMPLETE 3.5KW 220V D500-GT WC-1438-101* SENSOR, TEMPERATURE TANK TANK, COMPLETE D500GT/TCTS/ PTT3 /CBS/W/WC- GUARD, SHOCK/HEATING ELEMENT FOR SINGLE WC-6290-101 WC-4394* 934-01ELEMENT...
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ELECTRICAL SCHEMATICS ES56 D500GT63, D500GTH63 UCM Pin Assignments 16 Pin Connector NOT USED NOT USED ELECTRICAL RATING TABLE NOT USED # of Tank Element INLET VALVE Voltage Amps Wa s Hertz # of Tank Model Conductor Phase Ra ng BREW VALVE Elements Wires GATE,TRIAC...
ELECTRICAL SCHEMATICS ES57 D500GT30, UCM Pin Assignments 16 Pin Connector NOT USED NOT USED NOT USED INLET VALVE BREW VALVE TRIAC GATE TRIAC A2 230V L1 TANK TEMPERATURE SENSOR TANK TEMPERATURE SENSOR UCM GROUND WATER LEVEL PROBE NOT USED NOT USED NOT USED 230V L2...
ELECTRICAL SCHEMATICS ES104 D500GT34 UCM Pin Assignments 16 Pin Connector NOT USED NOT USED NOT USED INLET VALVE BREW VALVE TRIAC GATE TRIAC A2 220V-240V L1 ELECTRICAL RATING TABLE TANK TEMPERATURE SENSOR TANK TEMPERATURE SENSOR # of Tank Element Voltage Amps Wa s Hertz...
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TROUBLESHOOTING GUIDE WARNING: Electric Shock Hazard - Scald and Burn Hazard - IMPORTANT: always Valve Test Procedure ELECTRICAL SCHEMATIC Troubleshooting Guidelines ERROR CODES • • • Use this troubleshooting guide along with the appropriate ELECTRICAL SCHEMATIC. • Valve Test Procedure in either direction Water Not Hot Enough replace the temperature sensor...
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TROUBLESHOOTING GUIDE During Brewing ELECTRICAL SCHEMATIC No Power - Display Not Lit Water Tank Does Not Fill Brewer Does Not Start When Brew Button is Pressed Brewing Brewing Sensor Error Message...
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TROUBLESHOOTING GUIDE Water Tank Does Not Fill IMPORTANT: Coffee/Tea Too Strong Dispenser Not Filled To Normal Level During Brewing Dispenser Not Filled To Normal Level During Brewing SPECIFICATIONS sure that the spray head is correctly aligned and that the tubing is routed properly to allow for maximum water ELECTRICAL SCHEMATIC...
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TROUBLESHOOTING GUIDE All Of The Time ELECTRICAL SCHEMATIC No Water/Tea Flows From Brewer During Brewing Water Tank Does Not Fill ELECTRICAL SCHEMATIC Low Water Flow Warning Water Level Error Message Water Level Error Message ERROR CODES SPECIFICATIONS...
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TROUBLESHOOTING GUIDE TG39 Water Does Not Heat At All Check to see if the water level in the tank is in contact with the water level probe. If not, see Tank Does Not Fill. • The water will not heat unless it is in contact with the probe. If the water heats, but is not hot enough, see Water Not Hot Enough.
ERROR CODES System Fault Messages An error message will appear on the screen in the event of a malfunction under the following conditions: ERROR MESSAGE WARNING DESCRIPTION CAUSE Water Level Error G3 BREWER, ERROR CODES 042017A...
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Return Merchandise Authorization (RMA): All returned equipment must be properly re-packaged in the original carton and received by Curtis within 45 days following the issuance of a RMA. NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION (RMA).