Related Manuals for GEM eSyStep R563
Summary of Contents for GEM eSyStep R563
- Page 1 GEMÜ R563 eSyStep Motorized control valve Operating instructions further information webcode: GW-R563...
- Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 12.04.2021 GEMÜ R563 eSyStep 2 / 54 www.gemu-group.com...
-
Page 3: Table Of Contents
Definition of terms ..........Warning notes ............. 2 Safety information ............ 3 Product description ........... Plaque signalétique ..........4 GEMÜ CONEXO ............5 Correct use ............... 6 Order data ..............7 Technical data ............8 Dimensions ............... 14 9 Manufacturer's information ........16 Delivery .............. -
Page 4: General Information
Flashing Hot plant components! 1.4 Definition of terms Working medium Replacement of spare parts The medium that flows through the GEMÜ product. 1.5 Warning notes Wherever possible, warning notes are organised according to the following scheme: SIGNAL WORD Type and source of the danger... -
Page 5: Safety Information
14. Do not carry out any maintenance work and repairs not de- scribed in this document without consulting the manufac- turer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 54 GEMÜ R563 eSyStep... -
Page 6: Plaque Signalétique
Process valve in Item number Traceability number Consecutive number OPEN position The month of manufacture is encoded in the traceability num- ber and can be obtained from GEMÜ. The product was manu- Error Error factured in Germany. Closed green orange... -
Page 7: Correct Use
The product is designed for installation in piping systems and for controlling a working medium. The product is not intended for use in potentially explosive areas. ● Use the product in accordance with the technical data. www.gemu-group.com 7 / 54 GEMÜ R563 eSyStep... -
Page 8: Order Data
24 V DC 8 Control module Positioner 9 Control characteristic Regulating cone, equal-percentage 10 Kv value 63 l/h 11 Actuator version Actuator size 0 12 CONEXO Integrated RFID chip for electronic identification and traceability GEMÜ R563 eSyStep 8 / 54 www.gemu-group.com... -
Page 9: Technical Data
Leakage rate: Seat seal Standard Test procedure Leakage rate Test medium PEEK, PVC, PVDF DIN EN 60534-4 www.gemu-group.com 9 / 54 GEMÜ R563 eSyStep... - Page 10 1600 3500 1400 3000 1200 2500 1000 2000 1500 1000 Stroke [mm] Stroke [mm] Characteristic Kv values DN 10 Kv values DN 15 1000 2500 1600 3300 1600 3300 Kv values in l/h GEMÜ R563 eSyStep 10 / 54 www.gemu-group.com...
- Page 11 ▶ With reduced forces, higher duty cycles and/or higher ambient temperatures are possible. At higher force settings the duty cycle and/or ambient temperature is reduced. ▶ IO-Link: Index 0x90 - Subindex 2 - Force www.gemu-group.com 11 / 54 GEMÜ R563 eSyStep...
- Page 12 Output signal: 0/4 - 20 mA; 0 - 10 V (function selectable via IO-Link) Output type: active Accuracy: ≤ ±1% of full flow Temperature drift: ≤ ±0.1% / 10°K Load resistor: ≤ 750 kΩ GEMÜ R563 eSyStep 12 / 54 www.gemu-group.com...
- Page 13 20 ms (eSyStep positioner, code S0) Vendor-ID: Device-ID: 1906801 (eSyStep positioner, code S0), Product-ID: eSyStep Positioner (code S0) ISDU support: SIO operation: IO-Link specification: V1.1 IODD files can be downloaded via https://ioddfinder.io-link.com/ or www.gemu-group.com. www.gemu-group.com 13 / 54 GEMÜ R563 eSyStep...
-
Page 14: Dimensions
8 Dimensions 8 Dimensions 8.1 Installation and actuator dimensions Actuator version 130.5 59.4 62.49 114.99 133.49 Dimensions in mm GEMÜ R563 eSyStep 14 / 54 www.gemu-group.com... - Page 15 3, 6, 10 3, 6, 10 G 3/4 DN 15 Dimensions in mm 1) Connection type Code 1: Threaded socket DIN ISO 228 2) Valve body material Code 1: PVC-U, grey / regulating cone PEEK www.gemu-group.com 15 / 54 GEMÜ R563 eSyStep...
-
Page 16: Manufacturer's Information
Provide precautionary measures against exceeding the ● 4. Do not store solvents, chemicals, acids, fuels or similar maximum permitted pressures caused by pressure fluids in the same room as GEMÜ products and their spare surges (water hammer). parts. CAUTION Use as step. -
Page 17: Installation Position
14. Please note the flow direction. 15. Please note the installation position (see chapter "Installa- tion position"). 10.2 Installation position GEMÜ recommend installing the actuator vertically upright or vertically down to optimise the service life. 10.3 Installation with threaded sockets NOTICE Sealing material ▶... -
Page 18: Electrical Connection
Uv, 24 V DC supply voltage Digital input 1 Digital input 2 Digital input/output Digital output, IO-Link n.c. Connection X2 5-pin M12 plug, A-coded Signal name I+/U+, set value input I-/U-, set value input I+/U+, actual value output GEMÜ R563 eSyStep 18 / 54 www.gemu-group.com... - Page 19 Digital input 2 Off/Open/Closed/Safe/On/Ini- Safe/On tialization Digital input/output Open/Closed/Error/Error and Error Error warning/Initialization Digital output Open/Closed/Error/Error and Closed Closed warning Analogue input 4–20 mA/0–20 mA/0–10 V 4–20 mA 4–20 mA Analogue output 4–20 mA/0–20 mA/0–10 V 4–20 mA 4–20 mA www.gemu-group.com 19 / 54 GEMÜ R563 eSyStep...
-
Page 20: Specific Data Io-Link (Pin 6)
12.1 Operation on IO-Link 12.1.1 Operation on PLC as a 24 V device The motorized actuator GEMÜ eSyStep can be operated directly in a PLC control unit without limitations. Technical data of the product and of PLC must be complied with. - Page 21 During IO-Link operation, pin 6 cannot be evaluated by the PLC control unit as an output signal. Item Name eSyStep PLC with supply voltage USB IO-Link Master USB interface Mains plug – laptop www.gemu-group.com 21 / 54 GEMÜ R563 eSyStep...
- Page 22 ● Connect pin 4 (CQ) IO-Link master with pin 6 of the product. Do not connect (pin 3) L- IO-Link master. (L-) Item Name eSyStep B1 and B2 Supply voltages USB IO-Link Master GEMÜ R563 eSyStep 22 / 54 www.gemu-group.com...
-
Page 23: Process Data
1 → Process valve in Closed position Operating mode 0 → Normal operation 1 → Initialization mode Valve position analog 8 … 23 Position of the valve in the range 0 … 1000 www.gemu-group.com 23 / 54 GEMÜ R563 eSyStep... -
Page 24: Parameter Overview
Read out product ID "eSyStep Posi- tioner" 0x15 Serial number Read out serial "XXXXXXXX/YYYY" number 0x16 Hardware revision Read out hardware "Rev. XX/XX" version 0x17 Firmware revision Read out software "V X.X.X.X." version GEMÜ R563 eSyStep 24 / 54 www.gemu-group.com... - Page 25 1 → Active low Output 2 Configure logical di- 0 → Active high gital output 1 → Active low 0x4F Error action Error action Set safety position 0 → Hold 1 → Open 2 → Close www.gemu-group.com 25 / 54 GEMÜ R563 eSyStep...
- Page 26 Operating time 0 to 255 CLOSE (0 to 25.5s) 0x90 Drive sets Force Force, dependent on 1 … 6 valve used Force initialization Force during initial- 1 … 6 ization, dependent on valve used GEMÜ R563 eSyStep 26 / 54 www.gemu-group.com...
- Page 27 1 → 4 to 20 mA 2 → 0 to 10 V Min. Determine minimum 0 to Max signal output (0.0% to Max) Determine max- 1000 Min to 1000 imum signal output (Min to 100%) www.gemu-group.com 27 / 54 GEMÜ R563 eSyStep...
-
Page 28: Parameter
Index Rights 0x03 1 byte Data storage index Data Storage Cmd UIntegerT8 1 byte State Property UIntegerT8 4 bytes Data Storage Size UIntegerT32 4 bytes Parameter Check- UIntegerT32 41 bytes Index List OctetStringT GEMÜ R563 eSyStep 28 / 54 www.gemu-group.com... - Page 29 8 bytes Profile ArrayT 0x8000 Characteristics 0x8002 0x8003 0x8100 Description of parameter values Index name Parameter Values Description Profile Characteristics 0x8000 Device identification objects 0x8002 Process data mapping 0x8003 Diagnostics 0x8100 External identification www.gemu-group.com 29 / 54 GEMÜ R563 eSyStep...
- Page 30 The device name can be read out in ASCII format with the Product name parameter. Index Sub- Off- Access Length Index name Parameter Type Values Index Rights 0x12 18 byte Product name StringT "eSyStep Positioner" GEMÜ R563 eSyStep 30 / 54 www.gemu-group.com...
- Page 31 A text with 32 characters can be stored in the device with the Application specific tag parameter. For example, installation location, function, installation date, etc. Index Sub- Off- Access Length Index name Parameter Type Values Index Rights 0x18 32 bytes Application StringT „**************** " specific tag www.gemu-group.com 31 / 54 GEMÜ R563 eSyStep...
- Page 32 Index name Parameter Type Values Index Rights 0x25 39 byte Detailed Device ArrayT See chapter 12.5 Events Status Description of parameter values Index name Parameter Values Description Detailed Device Status See chapter 12.5 Events GEMÜ R563 eSyStep 32 / 54 www.gemu-group.com...
- Page 33 The functions of the digital inputs can be configured with the Function digital inputs parameter. Index Sub- Off- Access Length Index name Parameter Type Default Values Rights 0x4B 3 bits Function digital in- Input 1 uint:8 puts 3 bits Input 2 uint:8 www.gemu-group.com 33 / 54 GEMÜ R563 eSyStep...
- Page 34 If there is no signal, the device moves into the safety position. The safety position is defined by the parameter Error Action (index 0x4F (see "Error Action'"). (Init) Input can be used as an initialization input. GEMÜ R563 eSyStep 34 / 54 www.gemu-group.com...
- Page 35 (Output Error & Warning) Output error and warnings. (Input Init) Configure input/output as initialization input. Type in- / output (Push-Pull) Configure output as Push-Pull. (NPN) Configure output as NPN. (PNP) Configure output as PNP. www.gemu-group.com 35 / 54 GEMÜ R563 eSyStep...
- Page 36 (Active high) Input 2 not inversed. (Active low) Input 2 inversed. Input / output 1 (Active high) Input/output not inversed. (Active low) Input/output inversed. Output 2 (Active high) Output not inversed. (Active low) Output inversed. GEMÜ R563 eSyStep 36 / 54 www.gemu-group.com...
- Page 37 (Open) Actuator moves to the OPEN position in case of an error. (Close) Actuator moves to the CLOSED position in case of an error. Error time 1 … 1000 Determine delay time between error detection and error mes- sage. www.gemu-group.com 37 / 54 GEMÜ R563 eSyStep...
- Page 38 Operating mode for OPEN/CLOSE control activated. IO-Link process data (Disabled) Use of IO-Link process data (see “Process data“, page 23) is deactivated. (Enabled) Use of IO-Link process data (see “Process data“, page 23) is activated. GEMÜ R563 eSyStep 38 / 54 www.gemu-group.com...
- Page 39 Description Initialized positions Open 0 … 4092 Analog value valve position OPEN Close 0 … 4092 Analog value valve position CLOSED Stroke 0 … 4092 Analog value stroke (difference between OPEN and CLOSED). www.gemu-group.com 39 / 54 GEMÜ R563 eSyStep...
- Page 40 Read out current analog value of the supply voltage. Temperature 0 … 4095 Read out current analog value of the temperature sensor. Set value (W) 0 … 4095 Read out current analog value of the set value. GEMÜ R563 eSyStep 40 / 54 www.gemu-group.com...
- Page 41 Force initialization 1 … 6 Set the force during initialization. Preset at the factory de- pending on the valve type. Force settings Actuator size Setting parameter Force AG0 and AG1 Minimum force Maximum force www.gemu-group.com 41 / 54 GEMÜ R563 eSyStep...
- Page 42 Open / close tight Open tight 800 … 1000 Set the sealing function valve position OPEN. (80.0 … 100.0 %) Close tight 0 … 200 Set the sealing function valve position CLOSED. (0 … 20.0 %) GEMÜ R563 eSyStep 42 / 54 www.gemu-group.com...
- Page 43 Set the stroke limiter of the control range in valve position (Min Pos to OPEN. 100.0%) Min pos 0 to Max Pos Set the stroke limiter of the control range in valve position (0.0% to Max CLOSED. Pos) www.gemu-group.com 43 / 54 GEMÜ R563 eSyStep...
- Page 44 "Set value too high" is is- sued. U max 100 to 110 Determine maximum value of the voltage input. If the set (10.0 to 11.0 V) value is exceeded, the message "Set value too high" is is- sued. GEMÜ R563 eSyStep 44 / 54 www.gemu-group.com...
-
Page 45: Events
Event Description Possible cause Troubleshooting Device Hardware Fault The event occurs when a hard- Fault in valve position detec- Contact GEMÜ Support 0x5000 ware fault is detected. tion. Parameter can no longer be read when switching the device on. Motor Unable To Move... - Page 46 "Open" dir- Error when replacing a dia- ection. phragm (stroke of the valve in incorrect area). Actuator has been fitted on the valve incorrectly (stroke of the valve in the incorrect area). GEMÜ R563 eSyStep 46 / 54 www.gemu-group.com...
-
Page 47: Operation
ð OPEN and CLOSED LEDs flash alternately. 2. Valve automatically moves into the OPEN position. 3. Valve automatically moves into the CLOSED position. 4. Initialization mode is automatically ended. 5. The end positions are set. www.gemu-group.com 47 / 54 GEMÜ R563 eSyStep... -
Page 48: Inspection And Maintenance
14.1 Spare parts The product can only be repaired at GEMÜ. The replacement WARNING of spare parts may only be carried out by GEMÜ. If this pro- The equipment is subject to pressure! cedure is not observed, the purchaser's guarantee rights and ▶... -
Page 49: Troubleshooting
Emergency power operation, OPEN position Emergency power operation, CLOSED position Emergency power operation, position unknown Set value too small Set value too high Maintenance required, OPEN position Maintenance required, CLOSED position Maintenance required, position unknown www.gemu-group.com 49 / 54 GEMÜ R563 eSyStep... - Page 50 Valve body / actuator damaged Replace valve body/actuator Body of the GEMÜ product is leaking Body of the GEMÜ product is faulty or Check the body of the GEMÜ product for corroded potential damage, replace body if neces-...
-
Page 51: Removal From Piping
3. Disassemble the product. Observe warning notes and goods can be processed only when this note is completed. If safety information. no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the 17 Disposal goods at the operator's expense. -
Page 52: Declaration Of Conformity According To 2014/68/Eu (Pressure Equipment Directive)
EN 1983, AD 2000 Note for products with a nominal size ≤ DN 25: The products are developed and produced according to GEMÜ process instructions and quality standards which comply with the requirements of ISO 9001 and ISO 14001. According to Article 4, Paragraph 3 of the Pressure Equipment Directive 2014/68/EU these products must not be identified by a CE-label. -
Page 53: Declaration Of Conformity According To 2014/30/Eu (Emc Directive)
20 Declaration of conformity according to 2014/30/EU (EMC Directive) EU Declaration of Conformity in accordance with 2014/30/EU (EMC Directive) GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen-Criesbach, Germany declare that the product listed below complies with the safety requirements of the EMC Directive 2014/30/EU. - Page 54 Subject to alteration GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG *88714506* Fritz-Müller-Straße 6–8, 74653 Ingelfingen-Criesbach, Germany 04.2021 | 88714506 Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com...