Siemens RUGGEDCOM RS400 Installation Manual

Siemens RUGGEDCOM RS400 Installation Manual

Rugged ethernet switches
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Installation Manual
SIMATIC NET
Rugged Ethernet Switches
RUGGEDCOM RS400
Edition
02/2020
https://www.siemens.com

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Table of Contents
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Summary of Contents for Siemens RUGGEDCOM RS400

  • Page 1 Installation Manual SIMATIC NET Rugged Ethernet Switches RUGGEDCOM RS400 Edition 02/2020 https://www.siemens.com...
  • Page 2 Preface Introduction Installing the Device SIMATIC NET Device Management Rugged Ethernet Switches RUGGEDCOM RS400 Communication Ports Technical Specifications Installation Manual Certification 02/2020 C79000-G8976-1016-10...
  • Page 3 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommend- ed or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 4: Table Of Contents

    Accessing Documentation ....................... v Disclaimer of Liability ......................v Registered Trademarks ......................v Training ..........................vi Customer Support ........................vi Contacting Siemens ....................... vii Introduction ........................... 1 Feature Highlights ....................1 Description ......................2 Required Tools and Materials ................. 4 Decommissioning and Disposal ................
  • Page 5 European Union (EU) ..................33 6.1.3 FCC ........................34 6.1.4 FDA/CDRH ......................34 6.1.5 ISED ........................34 6.1.6 ACMA ........................35 6.1.7 RoHS ........................35 6.1.8 Other Approvals ....................35 EMC and Environmental Type Tests ..............36 RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 6: Preface

    However, deviations between the product and the documentation may exist. Siemens shall not be liable for any errors or omissions contained herein or for conse- quential damages in connection with the furnishing, performance, or use of this ma- terial.
  • Page 7: Training

    Siemens Sales representative. Customer Support Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, contact Siemens Customer Support through any of the following methods: Online Visit http://www.siemens.com/automation/support-request...
  • Page 8: Contacting Siemens

    Contacting Siemens Address Siemens AG Industry Sector 300 Applewood Crescent Concord, Ontario Canada, L4K 5C7 Telephone Toll-free: 1 888 264 0006 Tel: +1 905 856 5288 Fax: +1 905 856 1995 E-Mail ruggedcom.info.i-ia@siemens.com https://www.siemens.com RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 9 Preface Contacting Siemens viii RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 10: Introduction

    Introduction The RUGGEDCOM RS400 is an industrially hardened, serial device server with an in- tegrated, fully managed Ethernet switch, designed to operate reliably in electrical- ly harsh and climatically demanding environments. Featuring an integrated 4 port serial server, a 4 port managed Ethernet switch, and an optional V.90 modem, the RUGGEDCOM RS400 is able to interconnect multiple types of intelligent electronic devices (IEDs) that have different methods of communications.
  • Page 11: Description

    Universal high-voltage range: 88-300 VDC or 85-264 VAC • CSA/UL 60950 safety approved to 85 °C (185 °F) Description The RUGGEDCOM RS400 features various ports, controls and indicator LEDs on the front panel for connecting, configuring and troubleshooting the device. RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 12 Modem Port (Optional) RS232 Serial Console Port (DB9) Surge Ground Terminal Power Supply Terminal Block Figure 1.1 RUGGEDCOM RS400 Modules POWER LED Illuminates when power is being supplied to the device. ALARM LED Illuminates when an alarm condition exists. RESET Button Shuts down and restarts the device.
  • Page 13: Required Tools And Materials

    Power (Page 13)" "Power Supply Specifications (Page 27)" Required Tools and Materials The following tools and materials are required to install the RUGGEDCOM RS400: Tools/Materials Purpose AC or DC power cord (16 AWG) For connecting power to the device.
  • Page 14: Decommissioning And Disposal

    Siemens also does not recommend using copper Ethernet ports to interface with de- vices in the field across distances that could produce high levels of ground potential rise (i.e.
  • Page 15 1.5.2 Supported Fiber Optic Cables Cable Type Wavelength (nm) Modal Band- Distance (m) width (MHz·km) 100Base-FX 1000Base-SX 10GBase-SR OM3 (50/125) 1500 — 1300 2000 — — OM4 (50/125) 3500 — 1300 2000 — — Laser optimized. RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 16: Installing The Device

    Installing the Device This section describes how to install and connect to the RUGGEDCOM RS400. WARNING Radiation hazard – risk of serious personal injury This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT. Use of controls or adjustments or performance of procedures other than those speci- fied herein may result in hazardous radiation exposure.
  • Page 17: Unpacking The Device

    If any item is missing or damaged, contact Siemens for assistance. Mounting the Device The RUGGEDCOM RS400 is designed for maximum mounting and display flexibility. It can be equipped with connectors that allow it to be installed in a rack, on a DIN rail, or directly on a panel.
  • Page 18: Mounting The Device On A Din Rail

    2.3.1 Mounting the Device on a DIN Rail The RUGGEDCOM RS400 can be ordered with panel/DIN rail adapters preinstalled on each side of the chassis. Use the adapters to mount the device to a standard 35 mm (1.4 in) IEC/EN 60715 or TS35 DIN rail.
  • Page 19: Mounting The Device To A Rack

    2.3.2 Mounting the Device to a Rack For rack mount installations, the RUGGEDCOM RS400 can be equipped with rack mount adapters pre-installed at the front or rear of the chassis. Additional adapters are provided to further secure the device in high-vibration or seismically active loca- tions.
  • Page 20: Mounting The Device To A Panel

    2.3.3 Mounting the Device to a Panel For panel installations, the RUGGEDCOM RS400 can be equipped with panel/DIN rail adapters pre-installed on each side of the chassis. The adapters allow the device to be attached to a panel using screws.
  • Page 21: Connecting The Failsafe Alarm Relay

    NO contact and closes the NC (Normally Closed) contact. Note Control of the failsafe relay output is configurable through RUGGEDCOM RS400 . One common application for this relay is to signal an alarm if a power failure occurs.
  • Page 22: Grounding The Device

    Figure 2.5 Failsafe Alarm Relay Wiring Grounding the Device The RUGGEDCOM RS400 chassis ground terminal uses a #6-32 screw. It is recom- mended to terminate the ground connection with a #6 ring lug and torque it to 1.7 N·m (15 lbf·in).
  • Page 23: Connecting Ac Power

    This cable connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during testing. RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 24: Connecting Dc Power

    This cable connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during testing. RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 25 Connect the ground terminal on the power source to the chassis ground termi- nal on the device. For more information, refer to "Grounding the Device (Page 13)". RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 26: Device Management

    Communication Ports Connect any of the available Ethernet ports on the device to a management switch and access the RUGGEDCOM RS400 console and Web interfaces via the device's IP address. For more information about available ports, refer to "Communication Ports (Page 19)".
  • Page 27: Configuring The Device

    Once the device is installed and connected to the network, it must be configured. All configuration management is done via the RUGGEDCOM ROS interface. For more in- formation about configuring the device, refer to the RUGGEDCOM ROS Configura- tion Manual associated with the installed software release. RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 28: Communication Ports

    To determine which ports are equipped on the device, refer to the factory data file available through RUGGEDCOM RS400 . For more information on how to access the factory data file, refer to the RUGGEDCOM ROS Configuration Manual for the RUGGEDCOM RS400.
  • Page 29: Fiber Optic Ethernet Ports

    "Copper Ethernet Port Specifications (Page 27)". Fiber Optic Ethernet Ports Fiber optic Ethernet ports are available with either MTRJ (Mechanical Transfer Reg- istered Jack), LC (Lucent Connector), SC (Standard or Subscriber Connector) or ST RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 30: Modem Port

    Port Specifications (Page 28)". Modem Port The RUGGEDCOM RS400 can optionally be equipped with a V.90 Modem connection for PPP (Point-to-Point Protocol) connections. For information about how to config- ure and operate the modem, refer to the RUGGEDCOM ROS Configuration Manual for the RUGGEDCOM RS400.
  • Page 31: Serial Ports

    RENs of all the devices does not exceed five. Serial Ports The RUGGEDCOM RS400 supports RJ45 or DB9 serial ports, which can be run in RS232, RS485 or RS422 mode. Note On power-up, all serial ports default to RS485 mode.
  • Page 32: Serial Rs232/Rs485/Rs422 Db9 Ports

    Communication Ports 4.4.2 Serial RS232/RS485/RS422 DB9 Ports ing with an another DCE device, such as another RUGGEDCOM RS400, the RX and TX pins must be crossed-over using, for example, a NULL modem cable. The following is the pin-out description for the RS232 DB9 ports:  ...
  • Page 33: Serial Rs232/Rs485/Rs422 Rj45 Ports

    Serial RS232/RS485/RS422 RJ45 Ports The RUGGEDCOM RS400 can be equipped with serial RS232/RS485/RS422 RJ45 ports. Each port can be set individually through the RUGGEDCOM RS400 operating sys- tem to operate in RS232, RS485 or RS422 mode. For more information, refer to the RUGGEDCOM ROS Configuration Manual for the RUGGEDCOM RS400.
  • Page 34: Connecting Multiple Rs485 Devices

    The shield should be connected to earth ground at a single point to avoid loop currents. • The twisted pair should be terminated at each end of the chain. The following shows the recommended RS485 wiring. RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 35 Communication Ports 4.4.5 Connecting Multiple RS485 Devices 120Ω 10nF 120Ω 10nF RUGGEDCOM RS400 Common (Isolated Ground) Negative Positive Shield to Earth (Connected At a Single Point) RS485 Devices (32 Total) Figure 4.12 Recommended RS485 Wiring RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 36: Technical Specifications

    1 A @ 30 VDC, 0.3 A @ 80 VDC 0.2 A @ 250 VAC 0.6 A @ 125 VAC Copper Ethernet Port Specifications The following details the specifications for copper Ethernet ports that can be ordered with the RUGGEDCOM RS400. Cable Maximum Isola- Speed...
  • Page 37: Fiber Optic Ethernet Port Specifications

    To convert from average to peak, add 3 dBm. To convert from peak to average, subtract 3 dBm. Maximum segment length is greatly dependent on factors such as fiber quality, and the number of patches and splices. Consult a Siemens sales associate when determining maximum segment distances. Fast Ethernet (100 Mbps) Optical Specifications...
  • Page 38: Serial Port Specifications

    1200 m (3937 ft) RS232/RS485/RS422 Shielded Twisted-Pair 1200 m (3937 ft) RJ45 Operating Environment The RUGGEDCOM RS400 is rated to operate under the following environmental con- ditions. Ambient Operating Tempera- -40 to 85 °C (-40 to 185 °F) ture Ambient Storage Temperature -40 to 85 °C (-40 to 185 °F)
  • Page 39 Technical Specifications 5.8 Dimension Drawings 44.2 291.3 25.4 Figure 5.1 Overall Dimensions 34.5 22.9 466.6 11.4 481.3 Figure 5.2 Rack Mount Dimensions RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 40 Technical Specifications 5.8 Dimension Drawings 335.0 324.9 Figure 5.3 Panel and Din Rail Mount Dimensions RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 41 Technical Specifications 5.8 Dimension Drawings RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 42: Certification

    Certification The RUGGEDCOM RS400 device has been thoroughly tested to guarantee its confor- mance with recognized standards and has received approval from recognized regula- tory agencies. Approvals This section details the standards to which the RUGGEDCOM RS400 complies. 6.1.1 This device is certified by the CSA Group to meet the requirements of the following standards: •...
  • Page 43: Fcc

    Respect to the Restriction of Hazardous Substances The device is marked with a CE marking and can be used throughout the European community. A copy of the CE Declaration of Conformity is available from Siemens AG. For contact information, refer to "Contacting Siemens (Page vii)".
  • Page 44: Acma

    6.1.7 RoHS This device is declared by Siemens AG to meet the requirements of the following Ro- HS (Restriction of Hazardous Substances) directives for the restricted use of certain hazardous substances in electrical and electronic equipment: •...
  • Page 45: Emc And Environmental Type Tests

    Electromagnetic Compatibility (EMC) – Part 6-2: Generic Standards – Immunity for Industrial Environments • NEMA TS-2 Traffic Controller Assemblies with NTCIP Requirements EMC and Environmental Type Tests The RUGGEDCOM RS400 has passed the following EMC and environmental tests. IEC 61850-3 EMC Type Tests Test Description Test Levels Severi-...
  • Page 46   AC Power Ports 5 kV   IEEE 1613 (C37.90.x) EMC Immunity Type Tests Note The RUGGEDCOM RS400 meets Class 2 requirements for an all-fiber configuration and Class 1 requirements for copper ports. Description Test Levels Enclosure Contact ±8 kV Enclosure Air ±15 kV...
  • Page 47 85 °C (185 °F), 16 Hours IEC 60068-2-30 Humidity (Damp Test Db 95% (non-condensing), Heat, Cyclic) 55 °C (131 °F), 6 cycles IEC 60255-21-1 Vibration 2 g at 10-150 Hz IEC 60255-21-2 Shock 30 g at 11 ms RUGGEDCOM RS400 Installation Manual, 02/2020, C79000-G8976-1016-10...
  • Page 48 Further Information Siemens RUGGEDCOM https://www.siemens.com/ruggedcom Industry Online Support (service and support) https://support.industry.siemens.com Industry Mall https://mall.industry.siemens.com Siemens AG Digital Industry Process Automation Postfach 48 48 90026 NÜRNBERG GERMANY...

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