Siemens RUGGEDCOM RS400 Installation Manual

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RUGGEDCOM RS400
Installation Guide
07/2018
RC1016-EN-08
Preface
Introduction
Installing the Device
Device Management
Communication Ports
Technical Specifications
Certification
1
2
3
4
5
6

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Table of Contents
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Summary of Contents for Siemens RUGGEDCOM RS400

  • Page 1 Preface Introduction Installing the Device RUGGEDCOM RS400 Device Management Communication Ports Technical Specifications Installation Guide Certification 07/2018 RC1016-EN-08...
  • Page 2 Warranty Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.
  • Page 3 RUGGEDCOM RS400 Installation Guide Contacting Siemens Address Telephone E-mail Siemens Canada Ltd Toll-free: 1 888 264 0006 ruggedcom.info.i-ia@siemens.com Industry Sector Tel: +1 905 856 5288 300 Applewood Crescent Fax: +1 905 856 1995 Concord, Ontario https://www.siemens.com/ruggedcom Canada, L4K 5C7...
  • Page 4 RUGGEDCOM RS400 Installation Guide...
  • Page 5: Table Of Contents

    RUGGEDCOM RS400   Installation Guide Table of Contents Table of Contents Preface ......................Alerts ..............................vii Related Documents ..........................viii Accessing Documentation ........................viii Training ............................viii Customer Support ..........................viii Chapter 1 Introduction ..................... 1.1  Feature Highlights ........................1 1.2    Description ........................... 2 1.3  Required Tools and Materials ......................
  • Page 6   RUGGEDCOM RS400 Table of Contents Installation Guide Chapter 4 Communication Ports ..................4.1  Copper Ethernet Ports ......................... 18 4.2  Fiber Optic Ethernet Ports ......................19 4.3  Modem Port ..........................19 4.4    Serial Ports ..........................20 4.4.1  Serial RS232 DB9 Ports ..................... 21 4.4.2  Serial RS232/RS485/RS422 DB9 Ports .................
  • Page 7: Preface

    Installation Guide Preface Preface This guide describes the RUGGEDCOM RS400. It describes the major features of the device, installation, commissioning and important technical specifications. It is intended for use by network technical support personnel who are responsible for the installation, commissioning and maintenance of the device.
  • Page 8: Related Documents

    Siemens Sales representative. Customer Support Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, contact Siemens Customer Support through any of the following methods: Online Visit http://www.siemens.com/automation/support-request...
  • Page 9: Customer Support

    RUGGEDCOM RS400   Installation Guide Preface • Contact a local Siemens representative from Sales, Technical Support, Training, etc. • Ask questions or share knowledge with fellow Siemens customers and the support community Customer Support...
  • Page 10   RUGGEDCOM RS400 Preface Installation Guide Customer Support...
  • Page 11: Introduction

    -40 to 85 °C (-40 to 185 °F) allowing it to be installed in virtually any location. The RUGGEDCOM RS400 also includes an industrially rated integrated power supply that can support a wide range of power supply options suitable for multiple industries and for worldwide operability. Options include 24 VDC, 48 VDC, 88-300 VDC and 85-264VAC, allowing for great installation flexibility.
  • Page 12: Description

    • Universal high-voltage range: 88-300 VDC or 85-264 VAC • CSA/UL 60950 safety approved to 85 °C (185 °F) Section 1.2 Description The RUGGEDCOM RS400 features various ports, controls and indicator LEDs on the front panel for connecting, configuring and troubleshooting the device. Description...
  • Page 13 Chapter 1 Installation Guide Introduction Figure 1: RUGGEDCOM RS400 Modules 1. POWER LED    2. ALARM LED    3. RESET Button    4. Ethernet Port Status LEDs    5. Serial Port Status LEDs    6. Failsafe Alarm Relay    7. Modem Port (Optional)    8. RS232 Serial Console Port (DB9)    9. Surge Ground Terminal    10. Power Supply Terminal Block POWER LED Illuminates when power is being supplied to the device.
  • Page 14: Required Tools And Materials

    No link activity Communication Ports Receive and transmit data, as well as provide access to the RUGGEDCOM ROS Web interface. For more information about the various ports available for the RUGGEDCOM RS400, refer to Chapter 4, Communication Ports. RS-232 Console Port The serial console port is for interfacing directly with the device and accessing initial management functions.
  • Page 15: Cabling Recommendations

    Siemens also does not recommend using copper Ethernet ports to interface with devices in the field across distances that could produce high levels of ground potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.
  • Page 16: Decommissioning And Disposal

    Chapter 1 RUGGEDCOM RS400 Introduction Installation Guide Section 1.5 Decommissioning and Disposal Proper decomissioning and disposal of this device is important to prevent malicious users from obtaining proprietary information and to protect the environment. Decommissioning This device may include sensitive, proprietary data. Before taking the device out of service, either permanently or for maintenance by a third-party, make sure it has been fully decommissioned.
  • Page 17: Installing The Device

    Installation Guide Installing the Device Installing the Device This section describes how to install and connect to the RUGGEDCOM RS400. WARNING! Radiation hazard – risk of serious personal injury. This product contains a laser system and is classified as a CLASS 1 LASER PRODUCT. Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
  • Page 18: Unpacking The Device

    Mounting the Device The RUGGEDCOM RS400 is designed for maximum mounting and display flexibility. It can be equipped with connectors that allow it to be installed in a 48 cm (19 in) rack, 35 mm (1.4 in) DIN rail, or directly on a panel.
  • Page 19: Mounting The Device On A Din Rail

    Mounting the Device on a DIN Rail For DIN rail installations, the RUGGEDCOM RS400 can be equipped with panel/DIN rail adapters pre-installed on each side of the chassis. The adapters allow the device to be slid onto a standard 35 mm (1.4 in) DIN rail.
  • Page 20: Mounting The Device To A Panel

    Section 2.3.3 Mounting the Device to a Panel For panel installations, the RUGGEDCOM RS400 can be equipped with panel/DIN rail adapters pre-installed on each side of the chassis. The adapters allow the device to be attached to a panel using screws.
  • Page 21: Connecting The Failsafe Alarm Relay

    Control of the failsafe relay output is configurable through ROS. One common application for this relay is to signal an alarm if a power failure occurs. For more information, refer to the ROS User Guide for the RUGGEDCOM RS400. The following shows the proper relay connections.
  • Page 22: Grounding The Device

    1. Normally Closed    2. Common    3. Normally Open Section 2.5 Grounding the Device The RUGGEDCOM RS400 chassis ground terminal uses a #6-32 screw. It is recommended to terminate the ground connection with a #6 ring lug and torque it to 1.7 N·m (15 lbf·in). Figure 6: Chassis Ground Connection 1. Stainless Steel Stud   ...
  • Page 23: Connecting Ac Power

    RUGGEDCOM RS400 Chapter 2 Installation Guide Installing the Device • Use only #16 gage copper wiring when connecting terminal blocks. • A circuit breaker is not required for 12, 24 or 48 VDC rated equipment. • Power input terminals have reverse polarity protection for 12, 24 and 48 VDC rated equipment.
  • Page 24: Connecting Dc Power

    Chapter 2 RUGGEDCOM RS400 Installing the Device Installation Guide Connect the ground terminal on the power source to the chassis ground terminal on the device. For more information, refer to Section 2.5, “Grounding the Device”. Section 2.6.2 Connecting DC Power To connect a high or low DC power supply to the device, do the following: CAUTION! Electrical hazard –...
  • Page 25: Device Management

    Connecting to the Device The following describes the various methods for accessing the ROS console and Web interfaces on the device. For more detailed instructions, refer to the ROS User Guide for the RUGGEDCOM RS400. Serial Console Port Connect a PC or terminal directly to the serial console port to access the boot-time control and ROS console interface.
  • Page 26: Configuring The Device

    Chapter 3 RUGGEDCOM RS400 Device Management Installation Guide Communication Ports Connect any of the available Ethernet ports on the device to a management switch and access the ROS console and Web interfaces via the device's IP address. For more information about available ports, refer to Chapter 4,...
  • Page 27: Communication Ports

    Communication Ports Communication Ports The RUGGEDCOM RS400 can be equipped with various types of communication ports to enhance its abilities and performance. To determine which ports are equipped on the device, refer to the factory data file available through ROS. For more information on how to access the factory data file, refer to the ROS User Guide for the RUGGEDCOM RS400.
  • Page 28: Copper Ethernet Ports

    Section 4.1 Copper Ethernet Ports The RUGGEDCOM RS400 supports several 10/100Base-TX Ethernet ports that allow connection to standard Category 5 (CAT-5) unshielded twisted-pair (UTP) cables with RJ45 male connectors. The RJ45 connectors are directly connected to the chassis ground on the device and can accept CAT-5 shielded twisted-pair (STP) cables.
  • Page 29: Fiber Optic Ethernet Ports

    Section 4.3 Modem Port The RUGGEDCOM RS400 can optionally be equipped with a V.90 Modem connection for PPP (Point-to-Point Protocol) connections. For information about how to configure and operate the modem, refer to the ROS User Guide for the RUGGEDCOM RS400.
  • Page 30: Serial Ports

    Section 4.4 Serial Ports The RUGGEDCOM RS400 supports RJ45 or DB9 serial ports, which can be run in RS232, RS485 or RS422 mode. NOTE On power-up, all serial ports default to RS485 mode. Each port can be individually set to RS232, RS485 or RS422 mode through ROS.
  • Page 31: Serial Rs232 Db9 Ports

    Data Terminal Equipment (DTE) device, such as a PC, a straight-through serial cable (3 pin or 9 pin) is required. When communicating with an another DCE device, such as another RUGGEDCOM RS400, the RX and TX pins must be crossed-over using, for example, a NULL modem cable.
  • Page 32: Serial Rs232/Rs485/Rs422 Rj45 Ports

    Section 4.4.3 Serial RS232/RS485/RS422 RJ45 Ports The RUGGEDCOM RS400 can be equipped with serial RS232/RS485/RS422 RJ45 ports. Each port can be set individually through the ROS operating system to operate in RS232, RS485 or RS422 mode. For more information, refer to the ROS User Guide for the RUGGEDCOM RS400.
  • Page 33: Connecting Multiple Rs485 Devices

    RUGGEDCOM RS400 Chapter 4 Installation Guide Communication Ports Jumper Position Port Jumper Number No Termination AC Termination Removed Installed The following is the pin-out description for the RS485 insulated terminals: Terminal Description Positive Negative Common (Isolated Ground) Figure 20: Serial Insulated Terminal Port Section 4.4.5...
  • Page 34 Chapter 4 RUGGEDCOM RS400 Communication Ports Installation Guide 120Ω 10nF 120Ω 10nF Figure 21: Recommended RS485 Wiring 1. RUGGEDCOM RS400    2. Common (Isolated Ground)    3. Negative    4. Positive    5. Shield to Earth (Connected At a Single Point)    6. RS485 Devices (32 Total) Connecting Multiple RS485 Devices...
  • Page 35: Technical Specifications

    RUGGEDCOM RS400 Chapter 5 Installation Guide Technical Specifications Technical Specifications This section details the specifications and operating conditions of the device. CONTENTS • Section 5.1, “Power Supply Specifications” • Section 5.2, “Failsafe Alarm Relay Specifications” • Section 5.3, “Copper Ethernet Port Specifications” •...
  • Page 36: Copper Ethernet Port Specifications

    To convert from average to peak, add 3 dBm. To convert from peak to average, subtract 3 dBm. Maximum segment length is greatly dependent on factors such as fiber quality, and the number of patches and splices. Consult a Siemens sales associate when determining maximum segment distances.
  • Page 37: Serial Port Specifications

    To convert from average to peak, add 3 dBm. To convert from peak to average, subtract 3 dBm. Typical. Maximum segment length is greatly dependent on factors such as fiber quality, and the number of patches and splices. Consult a Siemens sales associate when determining maximum segment distances.
  • Page 38: Mechanical Specifications

    Chapter 5 RUGGEDCOM RS400 Technical Specifications Installation Guide Ambient Relative Humidity 5% to 95% Maximum Altitude 2000 m (6562 ft) Measured from a 30 cm (12 in) radius surrounding the center of the enclosure. Non-condensing. Section 5.7 Mechanical Specifications Weight 2.2 kg (4.8 lb)
  • Page 39 RUGGEDCOM RS400 Chapter 5 Installation Guide Technical Specifications 44.2 291.3 25.4 Figure 22: Overall Dimensions 34.5 22.9 466.6 11.4 481.3 Figure 23: Rack Mount Dimensions Dimension Drawings...
  • Page 40 Chapter 5 RUGGEDCOM RS400 Technical Specifications Installation Guide 335.0 324.9 Figure 24: Panel and Din Rail Mount Dimensions Dimension Drawings...
  • Page 41: Certification

    RUGGEDCOM RS400 Chapter 6 Installation Guide Certification Certification The RUGGEDCOM RS400 device has been thoroughly tested to guarantee its conformance with recognized standards and has received approval from recognized regulatory agencies. CONTENTS • Section 6.1, “Approvals” • Section 6.2, “EMC and Environmental Type Tests”...
  • Page 42: European Union (Eu)

    Hazardous Substances The device is marked with a CE marking and can be used throughout the European community. A copy of the CE Declaration of Conformity is available from Siemens Canada Ltd. For contact information, refer to “Contacting Siemens”.
  • Page 43: Ised

    Chapter 6 Installation Guide Certification Section 6.1.5 ISED This device is declared by Siemens Canada Ltd to meet the requirements of the following ISED (Innovation Science and Economic Development Canada) standard: • CAN ICES-3 (A)/NMB-3 (A) Section 6.1.6 ACMA This device meets the requirements of the following Australian Communications and Media Authority (ACMA) standards under certificate ABN 98 004 347 880: •...
  • Page 44: Other Approvals

    Electromagnetic Compatibility (EMC) – Part 6-2: Generic Standards – Immunity for Industrial Environments • NEMA TS-2 Traffic Controller Assemblies with NTCIP Requirements Section 6.2 EMC and Environmental Type Tests The RUGGEDCOM RS400 has passed the following EMC and environmental tests. IEC 61850-3 EMC Type Tests Severity Test Description...
  • Page 45 5 kV AC Power Ports 5 kV IEEE 1613 (C37.90.x) EMC Immunity Type Tests NOTE The RUGGEDCOM RS400 meets Class 2 requirements for an all-fiber configuration and Class 1 requirements for copper ports. Description Test Levels Enclosure Contact ±8 kV Enclosure Air ±15 kV...
  • Page 46 Chapter 6 RUGGEDCOM RS400 Certification Installation Guide Description Test Levels DC Power Ports 5 kV AC Power Ports 5 kV Environmental Type Tests Test Description Test Levels IEC 60068-2-1 Cold Temperature Test Ad -40 °C (-40 °F), 16 Hours IEC 60068-2-2...

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