Siemens RUGGEDCOM RS969 Installation Manual

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RUGGEDCOM RS969
Installation Guide
07/2018
RC1038-EN-05
Preface
Introduction
Installing the Device
Device Management
Communication Ports
Technical Specifications
Accessories
Certification
1
2
3
4
5
6
7

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Table of Contents
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Summary of Contents for Siemens RUGGEDCOM RS969

  • Page 1 Preface Introduction Installing the Device RUGGEDCOM RS969 Device Management Communication Ports Technical Specifications Installation Guide Accessories Certification 07/2018 RC1038-EN-05...
  • Page 2 Warranty Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.
  • Page 3 RUGGEDCOM RS969 Installation Guide Contacting Siemens Address Telephone E-mail Siemens Canada Ltd Toll-free: 1 888 264 0006 ruggedcom.info.i-ia@siemens.com Industry Sector Tel: +1 905 856 5288 300 Applewood Crescent Fax: +1 905 856 1995 Concord, Ontario https://www.siemens.com/ruggedcom Canada, L4K 5C7...
  • Page 4 RUGGEDCOM RS969 Installation Guide...
  • Page 5: Table Of Contents

    RUGGEDCOM RS969   Installation Guide Table of Contents Table of Contents Preface ......................Alerts ..............................vii Related Documents ..........................viii Accessing Documentation ........................viii Training ............................viii Customer Support ..........................viii Chapter 1 Introduction ..................... 1.1  Feature Highlights ........................1 1.2    Description ........................... 2 1.3  Required Tools and Materials ......................
  • Page 6   RUGGEDCOM RS969 Table of Contents Installation Guide 4.2  Fiber Optic Ethernet Ports ......................23 Chapter 5 Technical Specifications .................. 5.1  Power Supply Specifications ......................25 5.2  Failsafe Alarm Relay Specifications ....................25 5.3  Copper Ethernet Port Specifications ....................26 5.4  Fiber Optic Ethernet Port Specifications ..................26 5.5  Operating Environment .......................
  • Page 7: Preface

    Installation Guide Preface Preface This guide describes the RUGGEDCOM RS969. It describes the major features of the device, installation, commissioning and important technical specifications. It is intended for use by network technical support personnel who are responsible for the installation, commissioning and maintenance of the device.
  • Page 8: Related Documents

    Siemens Sales representative. Customer Support Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, contact Siemens Customer Support through any of the following methods: Online Visit http://www.siemens.com/automation/support-request...
  • Page 9: Customer Support

    RUGGEDCOM RS969   Installation Guide Preface • Contact a local Siemens representative from Sales, Technical Support, Training, etc. • Ask questions or share knowledge with fellow Siemens customers and the support community Customer Support...
  • Page 10   RUGGEDCOM RS969 Preface Installation Guide Customer Support...
  • Page 11: Introduction

    (IP65) or temporary immersion in water (IP67). Designed to operate reliably in harsh industrial environments the RUGGEDCOM RS969 provides a high level of immunity to electromagnetic interference and heavy electrical surges typical of environments found in electric utility substations, factory floors or in curb side traffic control cabinets.
  • Page 12: Description

    • Auto-negotiation on all 10/100Base-TX ports, 100FX on optic fiber ports • Auto-MDI/MDIX (crossover) on all 10/100Base-TX ports • LED indicators for link and activity Section 1.2 Description The RUGGEDCOM RS969 features various ports, controls and indicator LEDs for connecting, configuring and troubleshooting the device. Description...
  • Page 13 Installation Guide Introduction Figure 1: RUGGEDCOM RS969 (M12 Connectors Shown) 1. Copper Ethernet Ports    2. Port Status LED    3. POWER 1 LED    4. POWER 2 LED    5. ALARM LED    6. RS-232 Console Port    7. Failsafe Output Relay    8. M12 Power Supply Port    9. Fiber Optic Ethernet Ports    10. Surge Ground Connection    11. Chassis Ground Connection...
  • Page 14 Introduction Installation Guide Figure 2: RUGGEDCOM RS969 (RJ45 Connectors Shown) 1. Copper Ethernet Ports    2. Port Status LED    3. POWER 1 LED    4. POWER 2 LED    5. ALARM LED    6. RS-232 Console Port    7. Failsafe Output Relay    8. M23 Power Supply Port    9. Fiber Optic Ethernet Ports    10. Surge Ground Connection    11. Chassis Ground Connection Port Status LED Indicate the status of each port.
  • Page 15: Required Tools And Materials

    Siemens recommends using RUGGEDCOM industrial Ethernet shielded cables for all Ethernet ports. Siemens does not recommend the use of copper cabling of any length for critical, real-time substation automation applications. All copper Ethernet ports on RUGGEDCOM products include transient suppression circuitry to protect against damage from electrical transients and conform with IEC 61850-3 and IEEE 1613 Class 1 standards.
  • Page 16: Supported Fiber Optic Cables

    RUGGEDCOM RS969 Introduction Installation Guide Siemens also does not recommend using copper Ethernet ports to interface with devices in the field across distances that could produce high levels of ground potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.
  • Page 17: Decommissioning And Disposal

    RUGGEDCOM RS969 Chapter 1 Installation Guide Introduction Figure 3: Caps Section 1.6 Decommissioning and Disposal Proper decomissioning and disposal of this device is important to prevent malicious users from obtaining proprietary information and to protect the environment. Decommissioning This device may include sensitive, proprietary data. Before taking the device out of service, either permanently or for maintenance by a third-party, make sure it has been fully decommissioned.
  • Page 18 Chapter 1 RUGGEDCOM RS969 Introduction Installation Guide Decommissioning and Disposal...
  • Page 19: Installing The Device

    This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. Changes or modifications not expressly approved by Siemens Canada Ltd could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment.
  • Page 20: Unpacking The Device

    If any item is missing or damaged, contact Siemens for assistance. Section 2.3 Mounting the Device The RUGGEDCOM RS969 is designed to be mounted on a panel by affixing the top and bottom flanges of the device to a panel using screws. IMPORTANT! Heat generated by the device is channeled outwards from the enclosure.
  • Page 21: Connecting The Failsafe Alarm Relay

    Connecting the Failsafe Alarm Relay The Failsafe output relay is provided to signal critical error conditions that may occur on the RUGGEDCOM RS969 series switches. The contacts are energized upon power up of the unit and remain energized until a critical error occurs.
  • Page 22: Connecting Power

    RUGGEDCOM RS969 with the Mini power connector. The M23 power connector has five terminal pins, which allows for two power supply sources to be connected to the RUGGEDCOM RS969 with the M23 power connector. When equipped with an M23 power connector, the RUGGEDCOM RS969 supports dual redundant power supplies: Power Supply 1 (PS1) and Power Supply 2 (PS2).
  • Page 23 RUGGEDCOM RS969 Chapter 2 Installation Guide Installing the Device Mini Power Supply Connector Figure 6: Mini Power Supply Connector Terminal # Description Usage PS1 Live/+ PS1 Live/+ is connected to the positive (+) terminal if the power source is DC or to the (Live) terminal if the power source is AC.
  • Page 24: Power Supply Wiring

    AC. Section 2.5.2 Power Supply Wiring The following illustrates how to connect the RUGGEDCOM RS969 to a single or dual power supplies. NOTE • For 100-240 VAC rated equipment, a 250 VAC appropriately rated circuit breaker must be installed.
  • Page 25 RUGGEDCOM RS969 Chapter 2 Installation Guide Installing the Device Figure 9: AC Power Supply Wiring Example (M23 Power Connector) 1. M23 Power Connector    2. Neutral    3. Safety    4. Line    5. 250 VAC Breaker    6. 110/230 VAC Power Source    7. Safety Earth Single Low DC Power Supply Wiring Figure 10: DC Power Supply Wiring Example (Mini-Change Connector) 1. Mini Power Connector   ...
  • Page 26 Chapter 2 RUGGEDCOM RS969 Installing the Device Installation Guide Figure 11: DC Power Supply Wiring Example (M23 Connector) 1. M23 Power Connector    2. Ground Bus    3. 300 VDC Breaker    4. DC Power Source Dual AC/DC Power Supply Wiring (M23 Connector Only) Figure 12: AC and AC Power Supply Wiring Example 1. M23 Power Connector   ...
  • Page 27: Disabling Line-To-Ground Transient Protection

    RUGGEDCOM RS969 Chapter 2 Installation Guide Installing the Device Figure 13: AC and DC Power Supply Wiring Example 1. M23 Power Connector    2. Ground Bus    3. Line    4. 250 VAC Breaker    5. 110/230 VAC Power Source (PS2)    6. Neutral    7. Safety    8. 300 VDC Breaker    9. DC Power Source (PS1) Figure 14: DC and DC Power Supply Wiring Example 1. M23 Power Connector   ...
  • Page 28 Chapter 2 RUGGEDCOM RS969 Installing the Device Installation Guide Figure 15: Surge Ground/Chassis Ground Connection Disabling Line-to-Ground Transient Protection...
  • Page 29: Device Management

    Connecting to the Device The following describes the various methods for accessing the ROS console and Web interfaces on the device. For more detailed instructions, refer to the ROS User Guide for the RUGGEDCOM RS969. RS-232 Console Port Connect a PC or terminal directly to the RS-232 console port to access the boot-time control and ROS interfaces.
  • Page 30: Configuring The Device

    Communication Ports Connect any of the available Ethernet ports on the device to a management switch and access the ROS console and Web interfaces via the device's IP address. The factory default IP address for the RUGGEDCOM RS969 is https://192.168.0.1.
  • Page 31: Communication Ports

    Communication Ports Communication Ports The RUGGEDCOM RS969 can be equipped with various types of communication ports to enhance its abilities and performance. To determine which ports are equipped on the device, refer to the factory data file available through ROS. For more information on how to access the factory data file, refer to the ROS User Guide for the RUGGEDCOM RS969.
  • Page 32: Copper Ethernet Ports

    Section 4.1 Copper Ethernet Ports The RUGGEDCOM RS969 supports eight 10/100Base-TX Ethernet ports that allow connection to standard Category 5 (CAT-5) unshielded twisted-pair (UTP) cables with RJ45 male connectors or M12 male connectors. The RJ45/M12 connectors are directly connected to chassis ground on the device and can accept CAT-5 shielded twisted-pair (STP) cables.
  • Page 33: Fiber Optic Ethernet Ports

    RUGGEDCOM RS969 Chapter 4 Installation Guide Communication Ports M12 receptacles at either end. Ground loops can cause excessive noise and interference, but more importantly, create a potential shock hazard that can result in serious injury. Pin-Out (RJ45) The following is the pin-out description for the RJ45 connectors:...
  • Page 34 Chapter 4 RUGGEDCOM RS969 Communication Ports Installation Guide Figure 21: LC Port 1. Tx Connector    2. Rx Connector For specifications on the available fiber optic Ethernet ports, refer to Section 5.4, “Fiber Optic Ethernet Port Specifications”. Fiber Optic Ethernet Ports...
  • Page 35: Technical Specifications

    RUGGEDCOM RS969 Chapter 5 Installation Guide Technical Specifications Technical Specifications This section details the specifications and operating conditions of the device. CONTENTS • Section 5.1, “Power Supply Specifications” • Section 5.2, “Failsafe Alarm Relay Specifications” • Section 5.3, “Copper Ethernet Port Specifications” •...
  • Page 36: Copper Ethernet Port Specifications

    100 m (328 ft) Connector Type RJ45 or M12 Section 5.4 Fiber Optic Ethernet Port Specifications The following details the specifications for fiber Ethernet ports that can be ordered with the RUGGEDCOM RS969. Fast Ethernet Optical Specifications Tx (dBm) Typical Power...
  • Page 37: Operating Environment

    Ambient Relative Humidity 5% to 95% Maximum Altitude 2000 m (6562 ft) Measured from a 30 cm (12 in) radius surrounding the center of the RUGGEDCOM RS969 enclosure. Non-condensing Over temperature range of -40 to 85 °C (-40 to 185 °F) Section 5.6...
  • Page 38 Chapter 5 RUGGEDCOM RS969 Technical Specifications Installation Guide Figure 22: M12 Connectors Dimension Drawings...
  • Page 39 RUGGEDCOM RS969 Chapter 5 Installation Guide Technical Specifications Figure 23: RJ45 Connectors Dimension Drawings...
  • Page 40 Chapter 5 RUGGEDCOM RS969 Technical Specifications Installation Guide Dimension Drawings...
  • Page 41: Accessories

    RUGGEDCOM RS969 Chapter 6 Installation Guide Accessories Accessories This chapter details the various accessories available for the RUGGEDCOM RS969. CONTENTS • Section 6.1, “Power (1/unit)” • Section 6.2, “Console (1/unit)” • Section 6.3, “Failsafe (1/unit)” • Section 6.4, “Ethernet (8/unit)” • Section 6.5, “LC Fiber Optic (2/unit)”...
  • Page 42: Console (1/Unit)

    Chapter 6 RUGGEDCOM RS969 Accessories Installation Guide Mini Power Mating Cordset • Description MINI-Change 4pin female connector; 4/16AWG, rubber • Order Code P/N 99-43-0183-001 Figure 25: Mini Power Mating Cordset Section 6.2 Console (1/unit) M12 Console Port Mating Cable • Description M12 8pin A-code male to DB9 female; unshielded, PUR jacket cable, 30V/4A, 3m •...
  • Page 43: Failsafe (1/Unit)

    RUGGEDCOM RS969 Chapter 6 Installation Guide Accessories M12 Console Port Mating Connector • Description M12-straight plug, 8 pole, A-coded, IP67 rated • Order Code 99-60-0002 Figure 27: M12 Console Port Mating Connector Section 6.3 Failsafe (1/unit) M12 FailSafe Port Mating Cable • Description M12 4pole A-coded;...
  • Page 44: Ethernet (8/Unit)

    Chapter 6 RUGGEDCOM RS969 Accessories Installation Guide M12 FailSafe Port Mating Connector • Description M12-straight plug, 4 pole, A-coded, IP67 rated • Order Code 99-60-0009 Figure 29: M12 FailSafe Port Mating Connector Section 6.4 Ethernet (8/unit) M12 D-code Ethernet Port Mating Cable • Description M12 D-code to RJ45;...
  • Page 45 RUGGEDCOM RS969 Chapter 6 Installation Guide Accessories M12 D-code Ethernet Port Mating Connector • Description M12-straight plug, 4 pole, D-coded, IP67 rated • Order Code 99-60-0008 Figure 31: M12 D-code Ethernet Port Mating Connector M12 D-Code Ethernet Port Mating Cable • Description M12 male D-code to male D-code;...
  • Page 46 Chapter 6 RUGGEDCOM RS969 Accessories Installation Guide IP67 RJ45 Ethernet Port Mating Cable • Description IP67 RJ45 plug to RJ45, CAT5e shielded patch cable, 3.1m • Order Code 99-43-0182-001 Figure 33: IP67 RJ45 Ethernet Port Mating Cable IP67 RJ45 Ethernet Port Mating Connector •...
  • Page 47: Lc Fiber Optic (2/Unit)

    RUGGEDCOM RS969 Chapter 6 Installation Guide Accessories Section 6.5 LC Fiber Optic (2/unit) LC Port Mating Connector • Description IP67 Multimode LC plug • Order Code 99-60-0006 Figure 35: LC Port Mating Connector • Description IP67 Singlemode LC plug • Order Code 99-60-0002-001 Figure 36: LC Port Mating Connector...
  • Page 48 Chapter 6 RUGGEDCOM RS969 Accessories Installation Guide LC Port Mating Connector • Description Multimode IP67 LC plug to LC connector, 3m • Order Code 99-43-0056-001 Figure 37: LC Port Mating Connector • Description Singlemode IP67 LC plug to LC connector, 3m • Order Code 99-43-0054-001 Figure 38: LC Port Mating Connector...
  • Page 49: Certification

    RUGGEDCOM RS969 Chapter 7 Installation Guide Certification Certification The RUGGEDCOM RS969 device has been thoroughly tested to guarantee its conformance with recognized standards and has received approval from recognized regulatory agencies. CONTENTS • Section 7.1, “Approvals” • Section 7.2, “MIL-STD Test Specifications”...
  • Page 50: European Commission (Ec)

    Information Technology Equipment – Radio Disturbance Characteristics – Limits and Methods of Measurement The device is marked with a CE marking and can be used throughout the European community. A copy of the CE Declaration of Conformity is available from Siemens Canada Ltd. For contact information, refer to “Contacting Siemens”.
  • Page 51: Ised

    Certification Section 7.1.5 ISED This device is declared by Siemens Canada Ltd to meet the requirements of the following ISED (Innovation Science and Economic Development Canada) standard: • CAN ICES-3 (A)/NMB-3 (A) This device further complies with IC RSS-210 and is approved under the ID 4997A-VG5RW80G.
  • Page 52: Other Approvals

    Chapter 7 RUGGEDCOM RS969 Certification Installation Guide Section 7.1.8 Other Approvals This device meets the requirements of the following additional standards: • IEEE 1613 IEEE Standard Environmental and Testing Requirements for Communications Networking Devices in Electric Power Substations • IEC 61000-6-2 Electromagnetic Compatibility (EMC) –...
  • Page 53: Emc And Environmental Type Tests

    High Impact Shock Test MIL-STD-1275B Power Quality MIL-STD-1399 DC Magnetic Field Testing Section 070 Part 1 Section 7.3 EMC and Environmental Type Tests The RUGGEDCOM RS969 has passed the following EMC and environmental tests. IEC 61850-3 Type Tests Severity Test Description Test Levels Levels...
  • Page 54 Chapter 7 RUGGEDCOM RS969 Certification Installation Guide Severity Test Description Test Levels Levels IEC 61000-4-29 Voltage Dips DC Power ports 30% for 0.1 s, 60% for 0.1 s, 100% for 0.05 s — & Interrupts AC Power ports 30% for 1 period, 60% for 50 periods —...
  • Page 55 RUGGEDCOM RS969 Chapter 7 Installation Guide Certification Description Test Levels HV Impulse Signal ports 5 kV (Failsafe Relay) DC Power ports 5 kV AC Power ports 5 kV Dielectric Strength Signal ports 2 kV (Failsafe Relay) DC Power ports 1.5 kV...
  • Page 56 Chapter 7 RUGGEDCOM RS969 Certification Installation Guide EMC and Environmental Type Tests...

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