Servicing And Maintenance Guidelines; General; Safety And Workmanship - JLG TOUCAN 8E Service And Maintenance Manual

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Walk-Around Inspection Performed
Annual Machine Inspection Due
No Unauthorized Modifications or Additions
All Relevant Safety Publications Incorpo-
rated
General Structural Condition and Welds
All Fasteners, Pins, Shields and Covers
Grease and Lubricate to Specifications
Function Test of All Systems
Paint and Appearance
Stamp Inspection Date on Mast Section #1
Notify JLG of Machine Ownership
Maintenance and Inspection Table Codes:
1.
Check for proper and secure installation.
2.
Visual inspection for damage, cracks, distortion and
excessive wear.
3.
Check for proper adjustment.
4.
Check for cracked or broken welds.
5.
Operates properly.
6.
Returns to neutral or "off" position when released.
7.
Clean and free of debris.
8.
Check for sign of leakage.
9.
Decals installed and legible.
10.
Check for proper fluid level.
11.
Check for chafing and proper routing.
12.
Check for proper tolerances.
13.
Properly lubricated.
14.
Torqued to proper specification
15.
No worn edges, excessive wear or distorted profiles.
16.
Properly seated around the rim.
17.
Proper and authorized components.
18.
State of charge.
19.
Check/record acid gravity and tension.
20.
No loose connections, corrosion or abrasion.
21.
Verify.
22.
Perform.
31210090
Table 2-2. Inspection and Preventive Maintenance Schedule
1
Pre-start
preventive
Inspection
maintenance
21
21
SECTION 2 - GENERAL SERVICE INFORMATION
INTERVAL
Weekly
Monthly
preventive
Maintenance
Footnotes:
1
: Prior to use each day; or at each operator change.
2
: Prior to each sale, lease or delivery.
3
: In service for 3 months or 125 hours; or out of service
for 3 months or more; or purchased used.
4
: Annually, not later than 13 months from the date of prior
inspection.
2.3 SERVICING AND MAINTENANCE
GUIDELINES

General

The following information is provided to assist you in the
use and application of servicing and maintenance proce-
dures contained in this book.

Safety and Workmanship

Your safety and that of others is the first consideration
when engaging in the maintenance of equipment. Always
be conscious of weight. Never attempt to move heavy
parts without the aid of a mechanical device. Do not allow
heavy object to rest in an unstable position. When raising
a portion of the equipment, ensure that adequate support
is provided.
NEVER WORK UNDER AN ELEVATED PLATFORM UNTIL PLAT-
FORM HAS BEEN SAFELY RESTRAINED FROM ANY MOVEMENT
BY BLOCKING OR OVERHEAD SLING.
– JLG Lift –
2
4
Pre-delivery
Annual
3
(Yearly)
or Frequent
Inspection
Inspection
21
21
21
21
21
21
2-4
2-4
1-2
1-2
22
22
21
21-22
7
7
22
22
Every 2
Years
2-5

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