JLG 3369LE Operation And Safety Manual
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JLG 3369LE Operation And Safety Manual

JLG 3369LE Operation And Safety Manual

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See also: Service Maintenance Manual
Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Model
3369LE/4069LE
M3369/M4069
S/N-0200230092 to Present
ANSI
P/N - 3121638
®
June 10, 2014

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Summary of Contents for JLG 3369LE

  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Model 3369LE/4069LE M3369/M4069 S/N-0200230092 to Present ANSI P/N - 3121638 ® June 10, 2014...
  • Page 3 IT IS A GOOD PRACTICE TO AVOID PRESSURE-WASHING ELECTRICAL/ELECTRONIC COMPONENTS. SHOULD PRESSURE-WASHING BE UTILIZED TO WASH AREAS CONTAINING ELECTRICAL/ELECTRONIC COMPONENTS, JLG INDUSTRIES, INC. RECOMMENDS A MAXIMUM PRESSURE OF 750 PSI (52 BAR) AT A MINIMUM DIS- TANCE OF 12 INCHES (30.5 CM) AWAY FROM THESE COMPONENTS. IF ELECTRICAL/ELECTRONIC COMPO- NENTS ARE SPRAYED, SPRAYING MUST NOT BE DIRECT AND BE FOR BRIEF TIME PERIODS TO AVOID HEAVY SATURATION.
  • Page 4 INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO- WILL HAVE AN ORANGE BACKGROUND. TECTION OF PROPERTY. – JLG Lift – 3121638...
  • Page 5 • Accident Reporting • Standards and Regulations THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE- Compliance Information TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED • Product Safety Publica- JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY- tions • Questions Regarding Spe-...

  • Page 6: Revision Log

    Original Issue....... June 10, 2014 – JLG Lift – 3121638...

  • Page 7: Table Of Contents

    Operator Responsibility ..... . 2-1 4.5 PLATFORM EXTENSION ......4-2 3121638 – JLG Lift –...
  • Page 8 Operator Unable to Control Machine ..5-2 Platform Caught Overhead ....5-2 SECTION - 7 - INSPECTION AND REPAIR LOG – JLG Lift – 3121638...
  • Page 9 Lubrication Diagram ......6-12 Inspection and Repair Log..... . 7-1 3121638 – JLG Lift –...

  • Page 10: Section - Paragraph, Subject Page

    TABLE OF CONTENTS SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE This page left blank intentionally. – JLG Lift – 3121638...

  • Page 11: Section 1 - Safety Precautions

    JLG Industries, Inc. (“JLG”). A maintenance program, using the information provided in this manual and the Service and Maintenance Manual,...

  • Page 12: Pre-Operation

    JLG Industries, Inc. • Read, understand, and obey all applicable employer, local, and governmental regulations as they pertain to your utili- zation and application of the machine.

  • Page 13: Machine Inspection

    JLG. • Check the machine for modifications to original compo- • Ensure that the ground conditions are adequate to support nents.
  • Page 14 • Fully lower platform and shut off all power before leaving machine. • Remove all rings, watches, and jewelry when operating machine. Do not wear loose fitting clothing or long hair unrestrained which may become caught or entangled in equipment. – JLG Lift – 3121272...

  • Page 15: Trip And Fall Hazards

    • Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the plat- form wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine.

  • Page 16: Electrocution Hazards

    50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less. – JLG Lift – 3121272...

  • Page 17: Tipping Hazards

    • Never exceed the maximum work load as specified on the Over 750 KV to 1000 KV 45 (14) platform. Keep all loads within the confines of the platform, unless authorized by JLG. NOTE: This requirement shall apply except where employer, local or govern- mental regulations are more stringent.
  • Page 18 32-38 13.9-17.1 Near Gale/Moderate Gale Whole trees in motion. Effort needed to walk against the wind. 39-46 17.2-20.7 Fresh Gale Twigs broken from trees. Cars veer on road. 47-54 20.8-24.4 Strong Gale Light structure damage. – JLG Lift – 3121272...

  • Page 19: Crushing And Collision Hazards

    • Keep hands and limbs out of the scissor arm assembly dur- ing operation and when elevated without safety prop engaged. • Watch for obstructions around machine and overhead when driving. Check clearances above, on sides, and bot- tom of platform when lifting or lowering platform. 3121272 – JLG Lift –...
  • Page 20 • Keep non-operating personnel at least 6 ft. (1.8m) away from machine during all operations. • Under all travel conditions, the operator must limit travel speed according to conditions of ground surface, conges- tion, visibility, slope, location of personnel, and other fac- tors. 1-10 – JLG Lift – 3121272...

  • Page 21: Towing, Lifting, And Hauling

    • Ensure replacement parts or components are identical or damage to the machine or property. A maintenance program equivalent to original parts or components. 3121272 – JLG Lift – 1-11...

  • Page 22: Battery Hazards

    CLEAN WATER AND SEEK MEDICAL ATTENTION. • Charge batteries only in a well ventilated area. • Avoid overfilling the battery fluid level. Add distilled water to batteries only after the batteries are fully charged. 1-12 – JLG Lift – 3121272...

  • Page 23: Section 2 - User Responsibilities, Machine Preparation And Inspection

    5. Enough knowledge of the mechanical operation of the machine to recognize a malfunction or potential malfunction. 6. The safest means to operate the machine where over- head obstructions, other moving equipment, and obstacles, depressions, holes, drop-offs. 3121638 – JLG Lift –...

  • Page 24: Preparation, Inspection, And Maintenance

    JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-CERTIFIED SERVICE TECHNI- and maintenance recommended by JLG Industries, Inc. Consult CIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE local regulations for further requirements for aerial work plat- TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL.

  • Page 25: Inspection And Maintenance Table

    At intervals as specified in the Service and Mainte- Service and Maintenance Man- Owner, Dealer, or User Qualified JLG Mechanic Maintenance nance Manual. NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. 3121638 – JLG Lift –...

  • Page 26: Pre-Start Inspection

    Make sure all illegible decals and placards are cleaned or replaced. Operators and Safety Manuals – Make sure a copy of the Operator and Safety Manual is enclosed in the weather resistant storage container. – JLG Lift – 3121638...

  • Page 27: Preparing The Machine For Operation

    (stowed) and ensure the high drive SONNEL. DO NOT OPERATE THE MACHINE UNTIL IT IS DECLARED SAFE FOR speed cuts out. OPERATION. d. Ensure that all machine functions are disabled when the Emergency Stop Button is pushed in. 3121638 – JLG Lift –...

  • Page 28: Drive Limits

    Full Height 3° 3° limit from side to side and/or front to rear when 3369LE/M3369 (CE) - 37 mph (16.7 m/s) wind-speed option the platform is in the stowed position. < 25 ft (7.6 m) 4° 5°...

  • Page 29: Oscillating Axle Lockout Test

    11. Raise machine platform approximately 7 ft (2.1 m) on NOTE: Ensure platform is fully lowered prior to beginning lockout the 3369LE or 9 ft (2.7 m) on the 4069LE. cylinder test. 12. Place DRIVE control switch to REVERSE position and 1.
  • Page 30 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Figure 2-1. Walk-Around Inspection (Sheet 1 of 3) – JLG Lift – 3121638...

  • Page 31: General

    2. Leveling Jacks - See Note Figure 2-2. Walk-Around Inspection (Sheet 2 of 3) 3121638 – JLG Lift –...
  • Page 32 21. Lift Cylinder - See Note 27. Battery Charger or Generator - See Note 22. Generator Fuel Supply - See Note 28. Platform/Handrail Installation (Not Shown) - See Note Figure 2-3. Walk-Around Inspection (Sheet 3 of 3) 2-10 – JLG Lift – 3121638...

  • Page 33: Limit Switch Locations

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION Limit Switch Locations 1. Proximity Sensor Switch 2. Rotary Angle Sensor Switch Figure 2-4. Limit Switch Locations 3121638 – JLG Lift – 2-11...
  • Page 34 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION AND INSPECTION NOTES: 2-12 – JLG Lift – 3121638...

  • Page 35: Section 3 - Machine Controls And Indicators

    A three position, key operated switch supplies power to platform control console when positioned to plat- form. With the key held in the ground position, power is shut off to platform and only ground controls are operable. 3121638 – JLG Lift –...

  • Page 36: Ground Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS PLATFORM/GROUND CIRCUIT EMERGENCY SELECT SWITCH BREAKER STOP SWITCH HOURMETER PLATFORM OVERLOAD INDICATOR GENERATOR SYSTEM LIFT SWITCH FAULT SWITCH Figure 3-1. Ground Control Station – JLG Lift – 3121638...
  • Page 37 Indicates the platform has been overloaded. An audi- overload on the machine. ble alarm will also signal when the platform is over- 8. System Fault loaded. Illuminates when there is any type of fault in the elec- trical system. 3121638 – JLG Lift –...

  • Page 38: Platform Control Station

    3 seconds in order to raise or lower the jacks. Indi- is cut back to creep drive speed above 28 - 30 ft (8.5 - 9.1 cator lights will illuminate signaling the leveling jacks m) up to the maximum height of 40 ft (12.2 m). – JLG Lift – 3121638...
  • Page 39 This indicates the level of charge remaining in the bat- occurs when the rear wheels begin to slip and the joy- teries. stick is engaged at 75%. This is pre-set to remain engaged for 10 seconds. 3121638 – JLG Lift –...

  • Page 40: Platform Control Station

    SECTION 3 - MACHINE CONTROLS AND INDICATORS ALL WHEEL 1705911B DRIVE PLATFORM OVERLOAD HORN ENABLE DRIVE TRIGGER SELECTOR GENERATOR ENABLE SWITCH POWER/ LEVELING EMERGENCY JACKS STEER STOP BUTTON 1705912B JOYSTICK LIFT SPEED SELECTOR SELECTOR Figure 3-2. Platform Control Station – JLG Lift – 3121638...

  • Page 41: Indicator Panel

    SECTION 3 - MACHINE CONTROLS AND INDICATORS BATTERY CHARGE INDICATOR LIFT TILT DRIVE SYSTEM FAULT LEVELING LEVELING JACKS JACKS (SET) (RETRACTED) Figure 3-3. Indicator Panel 3121638 – JLG Lift –...

  • Page 42: Decal Installation (Ansi)

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Figure 3-4. Decal Installation (ANSI) – JLG Lift – 3121638...

  • Page 43: Decal Location Legend (Ansi)

    USA manufactured - S/N 0200101481to present 1701509 1702153 Belgium Manufactured - S/N 1702155 1200000398 to present 1701509 1702631 1703811 1703816 1703812 1704211 1703814 1704412 1704277 1703819 3251813 1703822 1001092250 26 to 33 16-18 1703687 1704911 3121638 – JLG Lift –...
  • Page 44 0270591 0270591 1703818 3369LE 1704783 1703821 4069LE 1704784 1704903 M3369 1704908 M4069 1704909 1703813 1704248 3369LE & M3369 1703490 4069LE & M4069 1704953 1704174 (M3369/M4069 only) 1704286 (M3369/M4069 1702962 1702773 ANSI California Spec only) 1704885 1704830 3369LE & M3369 1001125438...

  • Page 45: Decal Installation (Ansi Export)

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Figure 3-5. Decal Installation (ANSI Export) 3121638 – JLG Lift – 3-11...

  • Page 46: Decal Location Legend (Ansi Export)

    1705303 1705303 1705303 1705303 USA manufactured - S/N 0200108331to present Belgium manufactured - Prior 3252191 3252191 3252191 3252191 3252191 to S/N 1200000459 Belgium Manufactured - S/N 1200000459 to present 1705303 1705303 1705303 1705303 1705303 3-12 – JLG Lift – 3121638...
  • Page 47 N 1200000459 to present) 1702155 1702155 1702155 1702155 1702155 1702155 1702631 1702631 1702631 1702631 1702631 1702631 1704699 1705195 1704684 1704278 1704691 1707021 1704211 1704211 1704211 1704211 1704211 1704211 1704412 1704412 1704412 1704412 1704412 1704412 3121638 – JLG Lift – 3-13...
  • Page 48 Belgium Manufactured - S/N 1200000398 to present 1701509 1701509 1701509 1701509 1701509 1701509 1703811 1703811 1703811 1703811 1703811 1703811 1703812 1703812 1703812 1703812 1703812 1703812 1703814 1703814 1703814 1703814 1703814 1703814 1704277 1704277 1704277 1704277 1704277 1704277 3-14 – JLG Lift – 3121638...
  • Page 49 1707020 1704916 1705098 1704912 1704918 1704914 1707024 1704341 1704344 1704340 1704342 1704339 1707022 1704330 1704333 1704329 1704331 1704329 1707025 1704174 1704174 1704174 1704174 1704174 1704174 103-104 3369LE & M3369 1001125438 4069LE & M4069 1001125437 3121638 – JLG Lift – 3-15...
  • Page 50 1704784 1704784 1704784 M3369 1704908 1704908 1704908 1704908 1704908 1704908 M4069 1704909 1704909 1704909 1704909 1704909 1704909 3369LE & M3369 1703490 1703490 1703490 1703490 1703490 1703490 4069LE & M4069 1704953 1704953 1704953 1704953 1704953 1704953 (M3369/M4069 only) 1704373 1704368 1704369...

  • Page 51: Decal Installation (Ce/Aus)

    SECTION 3 - MACHINE CONTROLS AND INDICATORS Figure 3-6. Decal Installation (CE/AUS) 3121638 – JLG Lift – 3-17...

  • Page 52: Decal Location Legend (Ce/Aus)

    M3369/M4069 1 - 3 1700584 1700584 1701644 1701644 1706338 1706338 1705084 1702155 1702155 1702631 1702631 1704211 1704211 1704412 1704412 13 - 17 2901912 2901912 1701509 1701509 1703811 1703811 1703812 1703812 1703814 1703814 1704277 1704277 3-18 – JLG Lift – 3121638...
  • Page 53 1703687 34 - 35 1706338 1706338 1705670 1705670 1706492 1706492 1704530 1704530 (M3369) 1706491 (3369LE - 37 mph (16.7 m/s) 1704580 wind-speed option) 1703490 (3369LE) 1703490 ( M3369) 1704953 (4069LE) 1704953 ( M4069) 1704174 1704174 3121638 – JLG Lift –...
  • Page 54 SECTION 3 - MACHINE CONTROLS AND INDICATORS NOTES: 3-20 – JLG Lift – 3121638...

  • Page 55: Section 4 - Machine Operation

    Ground Control is also to be used in Pre-Start Inspection. DO NOT LOWER WITHOUT COMPLETELY RETRACTING PLATFORM EXTENSION. 3121638 – JLG Lift –...

  • Page 56: Leveling Jacks

    2. Remove the pin from extension left side handrail, lift up and fold down handrail onto platform deck. 3. Remove the pin from extension right side handrail, lift up and fold down onto platform deck. – JLG Lift – 3121638...

  • Page 57: Grade And Sideslope

    SECTION 4 - MACHINE OPERATION Figure 4-1. Grade and Sideslope 3121638 – JLG Lift –...

  • Page 58: Traveling Forward And Reverse

    6. Chock at least two wheels when parking machine for an extended period of time. FW D IF TILT ALARM IS ON WHEN PLATFORM IS RAISED, STOP DRIVING AND LOWER PLATFORM COMPLETELY, THEN REPOSITION MACHINE SO THAT IT IS LEVEL BEFORE RAISING PLATFORM. – JLG Lift – 3121638...

  • Page 59: Safety Prop

    At this time, the charger will shut off automatically. DO NOT ATTEMPT TO LIFT MACHINE WITH A FORK TRUCK. FORK POCKETS NOTE: Discharged batteries will take approximately 23 hours to LOCATED UNDER BATTERY PACKS ARE PROVIDED FOR LIFTING BATTERIES charge. ONLY. 3121638 – JLG Lift –...

  • Page 60: Lifting & Tie Down Chart - Sheet 1 Of 2

    FRONT AXLE REAR AXLE WHEELBAE MODEL lb (kg) lb (kg) lb (kg) in (m) in (m) in (m) 3369LE - ANSI 4,860 (2204) 4,900 (2223) 9,760 (4427) 91.5 (2,324) 45.5 (1,156) 30 (0,762) 3369LE - CE/AUS 5,002 (2269) 5,057 (2294) 10,060 (4563) 91.5 (2,324)

  • Page 61: Lifting & Tie Down Chart - Sheet 2 Of 2

    SECTION 4 - MACHINE OPERATION Figure 4-3. Lifting & Tie Down Chart - Sheet 2 of 2 3121638 – JLG Lift –...
  • Page 62 SECTION 4 - MACHINE OPERATION NOTES: – JLG Lift – 3121638...

  • Page 63: Section 5 - Emergency Procedures

    JLG Industries, Inc. must be notified immediately of any incident ening the bolts, completely reversing hub caps, and involving a JLG product. Even if no injury or property damage is retightening the bolts. evident, the factory should be contacted by telephone and pro- vided with all necessary details.

  • Page 64: Manual Descent System

    Platform Caught Overhead If the platform or boom becomes jammed or snagged in over- head structures or equipment, rescue platform occupants prior to freeing the machine. – JLG Lift – 3121638...

  • Page 65: Section 6 - General Specifications And Operator Maintenance

    The vibration total value to which the hand-arm system is subjected does not exceed 2,5 m/s2. The highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 0,5 m/s2. 3121638 – JLG Lift –...

  • Page 66: Operating Specifications

    (10 m) (12.2 m) Max. Slope (Left - Right) 4° Up to 25 ft (optional for CE machines with (7.6 m) 37 mph (16.7 m/s) windspeed 2° Up to 33 ft rating only) (10 m) – JLG Lift – 3121638...
  • Page 67 Max. Allowable Wind Speed (16.7 m/s machines only) 16.7m/s (Optional rating for CE Specifica- (37 mph) tion only) Turning Radius: Inside 7.5 ft (2.3 m) 7.5 ft (2.3 m) Outside 16 ft (4.9 m) 16 ft (4.9 m) 3121638 – JLG Lift –...
  • Page 68 49 - 51 sec form empty) Max Operating Hydraulic Pres- 3000 psi (207 bar) 3000 psi (207 bar) sure Electrical System Voltage 48 volt 48 volt Ground Clearance 8 in (20 cm) 8 in (20 cm) – JLG Lift – 3121638...

  • Page 69: Dimensional Data

    76.5 in (1.9 m) 79 in (2 m) Hydraulic Tank 8.25 gal (31.2 l) Machine Length 121 in (3.1 m) Hydraulic System 8.5 gal(32.1 l) Machine Width 69 in (1.75 m) Generator Crankcase 1.37 qts(1.3 l) 3121638 – JLG Lift –...

  • Page 70: Tires

    (989kg @ 221 kPa) 7730 lbs @ 90 psi (3506kg @ 621 kPa) (3506kg @ 621 kPa) Ply Rating 12 Ply 10 Ply 6 Ply 10 Ply 170 ft lbs Wheel Nut Torque (230 Nm) – JLG Lift – 3121638...

  • Page 71: Batteries (Electric Machines)

    50.3 Machines - Each) NOTICE JLG MACHINES EQUIPPED WITH DELTA Q BATTERY CHARGERS ARE DESIGNED FOR THE BEST PERFORMANCE WITH OEM FACTORY APPROVED BATTERIES. APPROVED JLG REPLACEMENT BATTERIES ARE AVAILABLE THROUGH JLG' S AFTERMARKET PARTS DISTRIBUTION CENTERS OR JLG' S AFTERMARKET PROGRAMS.
  • Page 72 550 Amps @ 32° F (0° C) Kubota OC60-D Engine - Oil Dip Stick and Drain Location 450 Amps @ 0° F (-18° C) Reserve Capacity 80 minutes @ 80° F(27° C) Weight 29 lb. (13.15 kg) – JLG Lift – 3121638...

  • Page 73: Engine Operating Temperature Specifications

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Figure 6-1. Engine Operating Temperature Specifications - (Kubota) Sheet 1 of 2 3121638 – JLG Lift –...

  • Page 74: Engine Operating Temperature Specifications

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Figure 6-2. Engine Operating Temperature Specifications - (Kubota) Sheet 2 of 2 6-10 – JLG Lift – 3121638...

  • Page 75: Lubrication

    Hydraulic Oil. API service classification GL-3, e.g. Mobil ommends Mobilfluid 424 hydraulic oil, which has an SAE 424. viscosity index of 152. NOTE: When temperatures remain below 20° F (-7° C), JLG Indus- tries recommends the use of Mobil DTE13. 3121638 – JLG Lift –...

  • Page 76: Operator Maintenance

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE OPERATOR MAINTENANCE 1. Sliding Wear Pads 2. Engine Compartment 3. Wheel Bearings 4. Hydraulic Oil 5. Drive Hub Figure 6-3. Operator Maintenance and Lubrication Diagram 6-12 – JLG Lift – 3121638...

  • Page 77: Hydraulic Oil

    Interval - Check every 3 months or 150 hours; change every 6 months or 300 hours. c. Fuel Filter Lube Point - Filter Element Interval - Clean every 3 months or 150 hours; change every 6 months or 300 hours. 3121638 – JLG Lift – 6-13...

  • Page 78: Tires And Wheels

    For pneumatic tires, JLG Industries, Inc. recommends that JLG Parts Manual for the part number of the approved tires for when any cut, rip, or tear is discovered that exposes sidewall a particular machine and model.

  • Page 79: Wheel Installation

    1. Start all nuts by hand to prevent cross threading. DO NOT use a lubricant on threads or nuts. 2. Tighten nuts in the following sequence: 3121638 – JLG Lift – 6-15...

  • Page 80: Wheel Torque Chart

    145-170 ft lbs (60-70 Nm) (125-150 Nm) (200-240 Nm) Wheel nuts should be torqued after first 50 hours of operation and after each wheel removal. Check torque every 3 months or 150 hours of operation. 6-16 – JLG Lift – 3121638...

  • Page 81: Inspection And Repair Log

    SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Table 7-1. Inspection and Repair Log Date Comments 3121638 – JLG Lift –...
  • Page 82 SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1. Inspection and Repair Log Date Comments – JLG Lift – 3121638...
  • Page 86 +61 2 65 810122 +44 (0)161 654 1001 JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh - JLG Singapore T. E. P. Ltd. Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 29 Tuas Ave 4...

This manual is also suitable for:

M33694069leM4069

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