Delta Ultron HPH Series User Manual
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Delta Ultron HPH Series User Manual

Three phase 20/30/ 40/ 60 kva 208v
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The power behind competitiveness
Delta UPS - Ultron Family
HPH Series, Three Phase
20/ 30/ 40/ 60 kVA 208V
User Manual
www.deltapowersolutions.com

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Summary of Contents for Delta Ultron HPH Series

  • Page 1 The power behind competitiveness Delta UPS - Ultron Family HPH Series, Three Phase 20/ 30/ 40/ 60 kVA 208V User Manual www.deltapowersolutions.com...
  • Page 2 (“Manual”), including but not limited to the contents, information, and figures are solely owned and reserved by Delta Electronics Inc. (“Delta”). The Manual can only be applied to the operation or the extraction, or usage of this Manual in whole or in part is prohibited without the prior written permission of Delta.

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Chapter 1 : Important Safety Instructions ------------------------------------------1 Placement Warnings ---------------------------------------------------------------- 1 Connection Warnings --------------------------------------------------------------- 1 Usage Warnings --------------------------------------------------------------------- 1 Storage Warnings ------------------------------------------------------------------- 3 Glossary of Symbols ---------------------------------------------------------------- 3 Standard Compliance -------------------------------------------------------------- 4 Chapter 2 : Introduction ------------------------------------------------------------------5 Product Introduction ---------------------------------------------------------------- 5 Chapter 3 : Appearance and Mechanism --------------------------------------------6 Appearance and Dimensions ----------------------------------------------------- 6...

  • Page 4: Chapter 1 : Important Safety Instructions

    (that have serious surge current) to the UPS, it needs to be de-rated according to on-site applications. For such special applications, please contact Delta service personnel for the accurate UPS sizing. The UPS is not suitable for connect- ing with any asymmetrical loads. For the load suitability, please contact Delta customer service before purchasing.
  • Page 5 Chapter 1 Important Safety Instructions The external vents and openings in the UPS are provided for ventilation. To ensure reli- able operation of the UPS and to protect the UPS from overheating, these vents and openings must not be blocked or covered. Do not insert any object into the vents and openings that may hinder ventilation.

  • Page 6: Storage Warnings

    Battery mode LED indicator: yellow BATTERY Bypass mode LED indicator: yellow BYPASS Fault LED indicator: red FAULT ON key OFF key Goes back to previous screen or cancels current selection Moves down/ Decreases number Moves up/ Increases number Ultron HPH Series UPS...

  • Page 7: Standard Compliance

    Chapter 1 Important Safety Instructions Symbol Description EPO key R phase of AC Input/ Bypass Input/ UPS Output S phase of AC Input/ Bypass Input/ UPS Output T phase of AC Input/ Bypass Input/ UPS Output AC Input neutral line/ Bypass Input neutral line/ UPS Output neutral line / Battery neutral line For UPS grounding For critical load grounding/ For external battery cabinet...

  • Page 8: Chapter 2 : Introduction

    With its outstanding features, the UPS not only provides safe, reliable and uninterrupted power to your sensitive electronic equipment at all times, but also produces greater electric rated power levels, 20kVA, 30kVA, 40 kVA and 60kVA, for your selection. Ultron HPH Series UPS...

  • Page 9: Chapter 3 : Appearance And Mechanism

    Chapter 3 Appearance and Mechanism Chapter 3 : Appearance and Mechanism Appearance and Dimensions 69.3" (1760 mm) 54.3" (1380 mm) 31.5" 31.5" (800 mm) (800 mm) 20.5" 20.5" (520 mm) (520 mm) (Figure 3-1: 20/ 30kVA UPS (Figure 3-2: 40/ 60kVA UPS Appearance and Dimensions) Appearance and Dimensions)

  • Page 10: Front View

    3. LED indicators include NORMAL, BATTERY, BYPASS and FAULT. Indicators Please refer to 3.3 Control Panel. Please refer to Figure 3-4 for how to open the UPS’s front door. Door Handle (Push) (Figure 3-4: Open the Front Door) Ultron HPH Series UPS...

  • Page 11: Control Panel

    Chapter 3 Appearance and Mechanism Control Panel NORMAL BATTERY BYPASS FAULT (Figure 3-5: Control Panel) Item Description The UPS is operating in online mode and the utility AC power is NORMAL normal. The UPS is operating in battery mode and the batteries are BATTERY discharging.

  • Page 12: Front View With Door Open And Internal Panel Removal

    E X T . S W I T C H E X T . S W I T C H S T A T U S S T A T U S 1 2 3 4 1 2 3 4 Ultron HPH Series UPS...
  • Page 13 Chapter 3 Appearance and Mechanism 40kVA 60kVA E X T . S W I T C H E X T . S W I T C H S T A T U S S T A T U S 1 2 3 4 1 2 3 4 (Figure 3-6: Front View with Door Open and Internal Panel Removal (Models with Internal Batteries) ) Input Breaker...
  • Page 14 External Switch Status Dry Contacts. The purpose is to detect the Manual Bypass Breaker and Output Breaker’s ON/ OFF status. Wring Terminal Block 20/ 30kVA (Figure 3-8: Wring Terminal Block_20/ 30kVA) Ultron HPH Series UPS...
  • Page 15 Chapter 3 Appearance and Mechanism 40/ 60kVA (Figure 3-9: Wring Terminal Block_40/ 60kVA) Item Description AC Input Terminal Block (N/ R/ S/ T) Connects to the main AC source. Bypass Input Terminal Block (N/ R/ S/ T) Connects to the bypass source. UPS Output Terminal Block (N/ R/ S/ T) Connects to the critical loads.
  • Page 16 S T A T U S S T A T U S 1 2 3 4 1 2 3 4 (Figure 3-10: Front View with Door Open and Internal Panel Removal (Models without Internal Batteries) ) Ultron HPH Series UPS...
  • Page 17 Chapter 3 Appearance and Mechanism Input Breaker Controls the UPS system’s main input switch and is used for safety protection. Internal Battery Cabinet The internal battery cabinet does not include any batteries. Please install our suggested type of batteries. For battery type, please contact your local dealer or service personnel.

  • Page 18: Rear View

    Cool and ventilate the UPS. DC Fans Parallel Ports For UPS parallel usage. SMART Slot Connects SNMP/ Relay I/O/ MODBUS card. Connects Mini SNMP/ Mini Relay I/O/ Mini USB/ Mini MODBUS/ MINI Slot Mini TVSS card. Ultron HPH Series UPS...
  • Page 19 Chapter 3 Appearance and Mechanism Item Description Battery Dry Detects at maximum two external battery cabinets’ temperature. Contacts Parallel Switch Controls parallel ports’ status (ON or OFF). Connects to a computer. NOTE: You can use the UPSentry 2012 software RS-232 Port (https://datacenter-softwarecenter.deltaww.com.cn) to monitor and manage the UPS via the RS-232 port.

  • Page 20: Chapter 4 : Operation Modes

    UPS charges the batteries as needed and provides power protection to the equipment. During on-line mode, the NORMAL LED indicator ( ) illuminates (green). NORMAL BYPA. LOAD Rectifier Inverter MAIN Batteries (Figure 4-1: Path of Electrical Power through the UPS in Online Mode) Ultron HPH Series UPS...
  • Page 21 Chapter 4 Operation Modes Standby Mode When the input voltage and frequency of the utility AC power are within the normal range, the UPS runs in standby mode and charges the batteries. The bypass and the inverter have no output. BYPA.
  • Page 22 (ON for 0.1 second and OFF for 9.9 seconds) 00V/ 000% The alarm beeps once every 0.5 second. BATTERY CAPACITY (ON for 0.1 second and OFF for 0.4 second) 00V/ 000% SHUT DOWN DUE TO Depleted Long beep LOW BATTERY Ultron HPH Series UPS...
  • Page 23 Chapter 4 Operation Modes Bypass Mode The critical load is directly supplied by the utility power and the batteries are charged. During bypass mode, the BYPASS LED indicator ( ) illuminates (yellow). BYPASS BYPA. LOAD Rectifier Inverter MAIN Batteries (Figure 4-5: Path of Electrical Power through the UPS in Bypass Mode) Manual Bypass Mode If UPS system maintenance or repair is required, the UPS system may be bypassed without interrupting the supply of power to the attached load.
  • Page 24 Once the inverter shuts down, there is no bypass output. During converter mode, the NORMAL LED indicator ( ) illuminates (green). NORMAL BYPA. LOAD Rectifier Inverter MAIN Batteries (Figure 4-7: Path of Electrical Power through the UPS in Converter Mode) Ultron HPH Series UPS...

  • Page 25: Chapter 5 : Installation And Wiring

    Please read this user manual thoroughly before installation and wiring. Only authorized Delta execute any action mentioned above by yourself, the action must be under the supervision of authorized Delta engineers or qualified service personnel. If you use a forklift or other the UPS, please refer to Installation Environment Install the UPS indoors.

  • Page 26: Ups Transportation & Handling

    (Figure 5-1: Mounting Hole Diagram) Place the UPS over the drilled holes, use the levelers to stabilize the UPS on the ground and use the M8 screws (that were removed from the UPS during the unpacking process) Ultron HPH Series UPS...
  • Page 27 Chapter 5 Installation and Wiring M8 Screw Balance Support (Figure 5-2: Balance Support Installation) Use eight user-supplied M10 bolts to fix the four balance supports on the ground to avoid UPS movement. Ground M10 Bolt Balance Support (Figure 5-3: Fix the Balance Supports on the Ground)

  • Page 28: Wiring

    C-Curve 75A circuit breaker 30kVA C-Curve 125A circuit breaker 40kVA C-Curve 150A circuit breaker 60kVA C-Curve 225A circuit breaker Check that the size, diameter, phase, and polarity of each cable connecting to the UPS is refer to Table 5-1. Ultron HPH Series UPS...
  • Page 29 Chapter 5 Installation and Wiring Capacity (kVA) 20kVA 30kVA 40K kVA 60K kVA 2 AWG 1/0 AWG 3/0 AWG 250 kcmil AC Input Cable* (25mm (50 mm (70 mm (120 mm 2 AWG 1/0 AWG 3/0 AWG 250 kcmil Bypass Input Cable* (25mm (50 mm (70 mm...
  • Page 30 Bypass Input Block's neutral (N) terminal. WARNING: 1. Only authorized Delta engineers or service personnel can modify single input/ dual input setup. 2. For dual input, the main AC source’s Neutral (N) must be connected with the bypass source’s Neutral (N).
  • Page 31 Chapter 5 Installation and Wiring 20/ 30kVA Model 40/ 60kVA Model E X T . S W I T C H S T A T U S E X T . S W I T C H S T A T U S 1 2 3 4 1 2 3 4 (Figure 5-4: Wring Terminal Block)

  • Page 32: Single Unit Wiring

    Open the UPS’s front door, remove the front and rear panels, and you will see the wiring terminal block shown in Figure 5-6 ~ Figure 5-8. Front View 20/ 30kVA (Figure 5-6: Front View_Wring Terminal Block_20/ 30kVA) Ultron HPH Series UPS...
  • Page 33 Chapter 5 Installation and Wiring 40/ 60kVA (Figure 5-7: Front View_Wring Terminal Block_40/ 60kVA) Rear View 20/ 30kVA Model 40/ 60kVA Model 144V DC 144V DC BATTERY INPUT 144V DC 144V DC BATTERY INPUT (Figure 5-8: Rear View_Wring Terminal Block - 20/ 30/ 40/ 60kVA)
  • Page 34 (please refer to Table 5-1). Connect the main AC source/ output/ external battery cabinet cables to the relevant wiring terminal blocks and do not forget to ground the UPS (please refer to Figure 5-9 and Figure 5-10). Ultron HPH Series UPS...
  • Page 35 Chapter 5 Installation and Wiring Front View - 20/ 30kVA Rear View - 20/ 30kVA E X T . S W I T C H S T A T U S 1 2 3 4 144V DC 144V DC BATTERY INPUT For the For the UPS critical loads’...
  • Page 36 (not provided; for battery type, please contact service personnel) and the battery kit (not provided). Do not connect the batteries in reverse. For internal battery installation and wiring, please refer to Figure 5-11. For battery kit installation, please contact service personnel. Ultron HPH Series UPS...
  • Page 37 Chapter 5 Installation and Wiring Table 5-2: How many strings of batteries should be installed? 20kVA 30kVA 40K kVA 60K kVA String Q’ty Battery Q’ty NOTE: One string includes 24 batteries. Front View with Door Open and Internal Panel Removal 20kVA 30kVA 40kVA...
  • Page 38 When there are two AC power sources, single unit wiring procedures are as follows. Follow 5.5.2 Single Input/ Dual Input Modification to modify the UPS into dual input. Please note that only authorized Delta engineers or service personnel can modify single input/ dual input setup.
  • Page 39 Chapter 5 Installation and Wiring Front View - 40/ 60kVA Rear View - 40/ 60kVA E X T . S W I T C H S T A T U S 1 2 3 4 144V DC 144V DC BATTERY INPUT For the For the UPS critical loads’...

  • Page 40: Parallel Units Wiring

    (Figure 5-14: Parallel Units Single Input Wiring Diagram) Use the provided parallel cable to connect the parallel ports on the parallel units. Please see Figure 3-12 for parallel port location. Set up each UPS’s parallel switch in the ON or OFF position. Ultron HPH Series UPS...
  • Page 41 When there are two AC power sources, parallel units’ wiring procedures are as follows. Follow 5.5.2 Single Input/ Dual Input Modification to modify the UPS into dual input. Please note that only authorized Delta engineers or service personnel can modify single input/ dual input setup.
  • Page 42 2. When three UPSs are paralleled, turn off the middle UPS’s DIP switches and turn on the remaining UPSs' DIP switches. 3. When four UPSs are paralleled, turn off the middle two UPSs’ DIP switches and turn on the remaining UPSs’ DIP switches. Ultron HPH Series UPS...

  • Page 43: External Battery Cabinet Connection Precautions

    Chapter 5 Installation and Wiring Please follow step stated in section Single Input (Single Unit). WARNING: 1. When UPSs are paralleled, the length of each unit’s input cables/ output cables must be equal. This ensures that the parallel UPSs can equally share the equipment loads in bypass mode.
  • Page 44 3. Only qualified service personnel can perform wiring and installation for external batteries. For external battery installation and wiring, please contact Delta service personnel. The Q’ty of external batteries in one string could be 22 PCS, 24 PCS or 26 PCS. When 22 PCS external batteries are installed for one string, please note the following: Vbat>...
  • Page 45 Chapter 5 Installation and Wiring To extend battery backup time, you can connect several external battery cabinets to the UPS. Please note that the number of the batteries in each paralleled external battery cabinet must be the same. 20 kVA 30 kVA 40K kVA 60K kVA...

  • Page 46: Chapter 6 : Maintenance

    UPS. If not, replace the fans. NOTE: Please ask your local dealer or customer service for more maintenance information. Do not perform maintenance if you are not trained for it. Ultron HPH Series UPS...
  • Page 47 Appendix 1 Appendix 1 : HPH-20K-LV-B HPH-30K-LV-B HPH-40K-LV-B HPH-60K-LV-B Model HPH-20K-LV- HPH-30K-LV- HPH-40K-LV- HPH-60K-LV- Power Rating 20kVA/20kW 30kVA/30kW 40kVA/40kW 60kVA/60kW Waveform Sine Wave Nominal Voltage 208/120Vac, 220/127Vac Voltage Range 125 ~ 253Vac (L-L)/ 72 ~ 146Vac (L-N)* Frequency 50/60 Hz Input Frequency 40 ~ 70 Hz...
  • Page 48 4. * : When input voltage range is 72 ~ 108Vac (L-N) and 125 ~ 187Vac (L-L), the sustainable loading is from 63% to 100% of UPS capacity. 5. * : At 70% load with internal batteries. Ultron HPH Series UPS...

  • Page 49: Appendix 2 : Warranty

    Appendix 2 Warranty Appendix 2 : Warranty Seller warrants this product, if used in accordance with all applicable instructions, to be free from original defects in material and workmanship within the warranty period. If the product has any failure problem within the warranty period, Seller will repair or replace the product at its sole discretion according to the failure situation.
  • Page 51 - Regional Office The United States Australia Delta Electronics (Americas) Ltd. Delta Energy Systems Australia Pty Ltd. 46101 Fremont Blvd. Fremont, CA 94538 Unit 20-21, 45 Normanby Road, Notting Hill VIC 3168, Australia T +1 510 344 2157 T +61 3 9543 3720 E ups.na@deltaww.com...

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