Delta Ultron HPH series User Manual

Delta Ultron HPH series User Manual

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The power behind competitiveness
Delta UPS - Ultron Family
HPH Series, Three Phase
20/30/40 kVA
User Manual
www.deltapowersolutions.com

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Summary of Contents for Delta Ultron HPH series

  • Page 1 The power behind competitiveness Delta UPS - Ultron Family HPH Series, Three Phase 20/30/40 kVA User Manual www.deltapowersolutions.com...
  • Page 2 (“Manual”), including but not limited to the contents, information, and figures are solely owned and reserved by Delta Electronics Inc. (“Delta”). The Manual can only be applied to the operation or the XVH RI WKLV SURGXFW $Q\ GLVSRVLWLRQ GXSOLFDWLRQ GLVVHPLQDWLRQ UHSURGXFWLRQ PRGL¿FDWLRQ WUDQVODWLRQ extraction, or usage of this Manual in whole or in part is prohibited without the prior written permission of Delta.
  • Page 3: Table Of Contents

    Table of Contents Table of Contents Chapter 1 : Important Safety Instructions ------------------------------------------ 1 Placement Warnings ----------------------------------------------------------------- 1 Connection Warnings ---------------------------------------------------------------- 1 Usage Warnings ---------------------------------------------------------------------- 1 Storage Warnings --------------------------------------------------------------------- 2 Glossary of Symbols ----------------------------------------------------------------- 3 Standard Compliance ---------------------------------------------------------------- 4 Chapter 2 : Introduction ------------------------------------------------------------------ 5 Product Introduction ------------------------------------------------------------------ 5 Package Inspection ------------------------------------------------------------------ 5 Functions and Features ------------------------------------------------------------ 6...
  • Page 4 Main Menu ---------------------------------------------------------------------------- 49 Measure ------------------------------------------------------------------------------- 50 Maintenance ------------------------------------------------------------------------- 51 Chapter 9 : Optional Accessories ----------------------------------------------------54 Chapter 10 : Maintenance ---------------------------------------------------------------55 Chapter 11 : Troubleshooting ----------------------------------------------------------56 $SSHQGL[   7HFKQLFDO 6SHFL¿FDWLRQV ----------------------------------------------58 Appendix 2 : Warranty --------------------------------------------------------------------60 Ultron HPH Series UPS...
  • Page 5: Chapter 1 : Important Safety Instructions

    Chapter 1 Important Safety Instructions Chapter 1 : Important Safety Instructions Placement Warnings Install the UPS in a well-ventilated indoor area, away from excess moisture, heat, dust, ÀDPPDEOH JDV RU H[SORVLYHV Leave adequate space around all sides of the UPS for proper ventilation. Please refer to 6.2 Installation Environment.
  • Page 6: Storage Warnings

    UPS in a dry and well-ventilated area at a temperature between -15°C and +50°C. Idle batteries must be recharged fully approximately every three months if the UPS needs to be stored for an extended period of time. The charging time must not be less than 24 hours each time. Ultron HPH Series UPS...
  • Page 7: Glossary Of Symbols

    Chapter 1 Important Safety Instructions Glossary of Symbols Symbol Description 2QOLQH PRGH /(' LQGLFDWRU JUHHQ NORMAL %DWWHU\ PRGH /(' LQGLFDWRU \HOORZ BATTERY %\SDVV PRGH /(' LQGLFDWRU \HOORZ BYPASS )DXOW /(' LQGLFDWRU UHG FAULT ON key OFF key Goes back to previous screen or cancels current selec- tion.
  • Page 8: Standard Compliance

    This product meets the following safety standards and electromagnetic compatibility (EMC) LQVSHFWLRQ VWDQGDUGV IEC62040-1 GB7260.2-2009/ IEC62040-2 C2 GB17626-2/ IEC61000-4-2 (ESD) Level 4 GB17626-3/ IEC61000-4-3 (Radiated Field) Level 3 GB17626-4/ IEC61000-4-4 (EFT) Level 4 GB17626-5/ IEC61000-4-5 (Surge) Level 4 Ultron HPH Series UPS...
  • Page 9: Chapter 2 : Introduction

    Chapter 2 Introduction Chapter 2 : Introduction Product Introduction The HPH series UPS is a three-phase four-wire online uninterruptible power supply which provides reliable and stable sine-wave power to your electronic devices. The UPS applies the latest design of DSP digital control technology and highest quality assembly, with an output SRZHU IDFWRU XS WR XQLW\ 7KH HI¿FLHQF\ RI WKH HQWLUH GHYLFH FDQ UHDFK XS WR  LQ RQOLQH PRGH DQG XS WR ...
  • Page 10: Functions And Features

    Please keep them well after unpacking. You might use them for installation. : The cable connects the UPS and a Delta Mini SNMP card, Mini USB card, Mini Relay I/O card, or Mini Modbus card. The above-mentioned cards are op- tional.
  • Page 11 Chapter 2 Introduction Automatic input frequency detection enables operation at 50Hz or 60Hz. You can parallel at maximum four UPS units for N+X parallel redundancy, capacity expan- sion and reliability enhancement. It is convenient to set the parameters (output voltage, charging current, output frequency and password setting, etc.) on the LCD panel.
  • Page 12: Chapter 3 : Appearance And Mechanism

    Chapter 3 : Appearance and Mechanism Appearance and Dimensions (Figure 3-1: 20/ 30/ 40kVA UPS Appearance and Dimensions) Front Panel NORMAL BATTERY BYPASS FAULT (Figure 3-2: Front Panel) Ultron HPH Series UPS...
  • Page 13 Chapter 3 Appearance and Mechanism Item Description This indicates that the UPS is operating in online mode and NORMAL the utility AC power is normal. This indicates that the UPS is operating in battery mode and BATTERY the external batteries are discharging. This indicates that the UPS is operating in bypass mode.
  • Page 14: Rear Panel

    DRY CONTACT DRY CONTACT DETECTION AUTHORIZED SERVICE PERSONNEL CAN OPEN AND OPERATE IT. MAIN INPUT BREAKER BYPASS INPUT BREAKER OUTPUT BREAKER AC INPUT UPS OUTPUT 240V DC 240V DC BATTERY INPUT (Figure 3-5: 40kVA Rear Panel) Ultron HPH Series UPS...
  • Page 15 Chapter 3 Appearance and Mechanism Item Description SMART Slot Connects SNMP/ Relay I/O/ ModBus card. For detailed information, please refer to Chapter 5 : Communication Interfaces. MINI Slot Connects Mini SNMP/ Mini Relay I/O/ Mini USB/ Mini Mod- Bus/ Mini TVSS card. For detailed information, please refer to Chapter 5 : Communication Interfaces.
  • Page 16 Do not use the casters to move the UPS over a long distance. The casters are not designed to provide long-term support for the UPS after installation. Levelers The levelers are designed to provide long-term support for the UPS. Ultron HPH Series UPS...
  • Page 17: Chapter 4 : Operation Modes

    Chapter 4 Operation Modes Chapter 4 : Operation Modes Online Mode The critical load is supplied by the inverter, which derives its power from the utility AC power, and the UPS charges the batteries as needed and provides power protection to the equipment. During on-line mode, the NORMAL LED indicator ( ) illuminates (green).
  • Page 18 During battery mode, the BATTERY LED indica- tor ( ) illuminates (yellow). BATTERY BYPA. LOAD Rectifier Inverter MAIN Batteries (Figure 4-4: Path of Electrical Power through the UPS in Battery Mode) Ultron HPH Series UPS...
  • Page 19 Chapter 4 Operation Modes Table 4-1: The battery status is as follows Battery Capacity Buzzer LCD Display Full/ Mid The alarm beeps once every BATTERY CAPACITY 10 seconds. 00V/ 000 (ON for 0.1 second and OFF for 9.9 seconds) The alarm beeps once every BATTERY CAPACITY 0.5 second.
  • Page 20 Please note that once the inverter shuts down, there is no bypass output. During converter mode, the NORMAL LED indicator ( ) illuminates (green). NORMAL BYPA. LOAD Rectifier Inverter MAIN Batteries (Figure 4-6: Path of Electrical Power through the UPS in Converter Mode) Ultron HPH Series UPS...
  • Page 21: Chapter 5 : Communication Interfaces

    Chapter 5 Communication Interfaces Chapter 5 : Communication Interfaces For the positions and functions of the communication interfaces, please refer to the following descrip- tion. MINI SLOT SMART SLOT (20kVA Model) (30kVA Model) (40kVA Model) MINI SLOT MINI SLOT MINI SLOT SMART SLOT SMART SLOT SMART SLOT...
  • Page 22 ModBus communication functions respectively. MINI Slot This MINI slot is for mini cards. You can install a Delta Mini SNMP, Mini Relay I/O, Mini USB, Mini ModBus, or Mini TVSS card in this slot to give the system network communication, dry contact, USB communication, ModBus communication, and surge protection functions respectively.
  • Page 23 The RS232 port is built into the UPS rear panel to provide communication between the UPS and a computer. It also provides dry contact functions to output the UPS status. You can use the Delta UPSentry 2012 VRIWZDUH KWWSZZZGHOWDSRZHUVROXWLRQVFRPHQPFLVVRIWZDUHFHQWHUSKS WR FKHFN DQG PRQLWRU WKH 836 VWDWXV YLD D FRPSXWHU 'HWDLOHG LQIRUPDWLRQ LV DV IROORZV 1.
  • Page 24 1. The UPS works in bypass mode. 2. 'HIDXOW 3LQ  Battery discharge/ 1. When the main AC source fails, it is the batteries to Main input NOK supply power to the equipment loads. 2. 'HIDXOW 3LQ  Ultron HPH Series UPS...
  • Page 25 Chapter 5 Communication Interfaces Event Description Low battery 1. When the UPS runs in battery mode, battery voltage is lower than setup limit, 220Vdc. 2. 'HIDXOW 3LQ  Bypass input NOK 1. The bypass voltage, frequency or phase sequence is abnormal.
  • Page 26 (Figure 5-6: Input Dry Contact Configuration I) Figure 5-7 shows the 2 type of input dry contact configuration. It requires external power with a YROWDJH UDQJH EHWZHHQ a9GF 2K(1206) 2K(1206) +12VSF 2K(1206) 2K(1206) (Figure 5-7: Input Dry Contact Configuration II) Ultron HPH Series UPS...
  • Page 27 Chapter 5 Communication Interfaces REPO Port The REPO port is for remote emergency shutdown. When an emergency event occurs, it can dis- connect the UPS power supply rapidly and shut down the UPS immediately. The configuration is VKRZQ DV IROORZV DQG LW UHTXLUHV H[WHUQDO SRZHU ZLWK D YROWDJH UDQJH EHWZHHQ a9GF (Figure 5-8: REPO Port Configuration) Charger Detection Port The charger detection port is used to connect with an external charger box.
  • Page 28: Chapter 6 : Installation And Wiring

    If you want to install the UPS by yourself, installation must be under the supervision of authorized Delta engineers or service personnel. If you use a forklift RU RWKHU HTXLSPHQW WR PRYH WKH 836 SOHDVH PDNH VXUH LWV ORDG EHDULQJ LV VXI¿FLHQW )RU WKH weight of the UPS, please refer to $SSHQGL[   7HFKQLFDO 6SHFL¿FDWLRQV.
  • Page 29: Ups Transportation & Handling

    Chapter 6 Installation and Wiring UPS Transportation & Handling There are four casters at the bottom of the UPS. Please pay attention to the movement of the casters to avoid accidents when you remove the UPS from its pallet. The casters are designed to move on level ground.
  • Page 30 UPS on the ground and use the M6 screws to reinstall the balance supports (that have been removed from the UPS during the unpacking process) on WKH 836 3OHDVH UHIHU WR WKH ¿JXUH EHORZ M6 Screw x 8 Balance Support x 4 (Figure 6-3: Balance Support Installation) Ultron HPH Series UPS...
  • Page 31: Wiring

    6.5.1 Precautions Prior to Wiring 7KH ZLULQJ PXVW EH SHUIRUPHG E\ TXDOL¿HG SURIHVVLRQDO SHUVRQQHO ,I \RX ZDQW WR LQVWDOO WKH UPS by yourself, installation must be under the supervision of authorized Delta engineers or service personnel. Before wiring or making any electrical connection, make sure the power supplied to the in- put and output of the UPS is completely cut off.
  • Page 32 2. Please refer to national and local electrical codes for acceptable non-fuse breakers and cable size. 3. Cables with PVC material and with temperature resistance up to 105°C are suggested. 4. Make sure that the input/ output cables are locked tightly. Ultron HPH Series UPS...
  • Page 33 Chapter 6 Installation and Wiring :KHQ FRQQHFWLQJ ZLWK WKH H[WHUQDO EDWWHU\ FDELQHW SOHDVH FRQ¿UP WKH SRODULW\ 'R QRW UH- verse the polarity. The grounding cable of the external battery cabinet must be connected to the ( ) termi- nal of the battery terminal block. The UPS default setting is single input.
  • Page 34: 6Lqjoh ,Qsxw 'Xdo ,Qsxw 0Rgl¿Fdwlrq

     6LQJOH ,QSXW 'XDO ,QSXW 0RGL¿FDWLRQ WARNING: 1. Only authorized Delta engineers or service personnel can modify single input/ dual input setup. 2. For dual input, the main AC source’s Neutral (N) must be connected with the by- pass source’s Neutral (N).
  • Page 35 Chapter 6 Installation and Wiring (20kVA Model) (20kVA Model) MAIN INPUT BREAKER BYPASS INPUT BREAKER OUTPUT BREAKER MAIN INPUT BREAKER BYPASS INPUT BREAKER OUTPUT BREAKER Remove the Remove the four cables four cables AC INPUT UPS OUTPUT AC INPUT UPS OUTPUT 240V DC 240V DC 240V DC 240V DC BATTERY INPUT...
  • Page 36: 6.5.3 Single Unit Wiring

    240V DC 240V DC BATTERY INPUT AC INPUT UPS OUTPUT 240V DC 240V DC BATTERY INPUT (Figure 6-8: Wiring Terminal Block) Please ensure you understand the functions of the wiring terminal block shown in Figure 6-8. Ultron HPH Series UPS...
  • Page 37 Chapter 6 Installation and Wiring No. Item Function Description AC Input Connects the main AC Includes three-phase (R, S, T) Terminal Block source. and neutral (N) terminals. For the UPS grounding Includes one grounding terminal. UPS Output Connects the critical Includes three-phase (R, S, T) Terminal Block loads.
  • Page 38 Contactor Contactor Protective Solenoid) For the UPS R S T N Device grounding (Disconnect Device) Protective Device R S T N Connects the main AC source (Figure 6-11: 40kVA UPS Single Unit Single Input Wiring Diagram) Ultron HPH Series UPS...
  • Page 39 When there are two AC power sources, single unit wiring procedures are as follows. Follow  6LQJOH ,QSXW 'XDO ,QSXW 0RGL¿FDWLRQ to modify the UPS into dual in- put. Please note that only authorized Delta engineers or service personnel can modi- fy single input/ dual input setup.
  • Page 40 Protective For the UPS Solenoid) R S T N Device grounding (Disconnect Device) Protective Device R S T N Connects the main AC source (Figure 6-14: 30kVA UPS Single Unit Dual Input Wiring Diagram I ) Ultron HPH Series UPS...
  • Page 41 Chapter 6 Installation and Wiring (30kVA Model) R S T N (*CS: 4-Pole Contactor Contactor MAIN INPUT BREAKER BYPASS INPUT BREAKER OUTPUT BREAKER Solenoid) R S T N Protective Device R S T N AC INPUT UPS OUTPUT 240V DC 240V DC BATTERY INPUT Connects the main AC source...
  • Page 42: 6.5.4 Parallel Units Wiring

    Use the provided parallel cable to connect the parallel ports on the parallel units. Please see Figure 5-1 for parallel port location. Please refer to Chapter 5 : Communication Interfaces to set the parallel switch in the ON or OFF position. Ground the parallel UPSs. Ultron HPH Series UPS...
  • Page 43 When there are two AC power sources, parallel units’ wiring procedures are as follows. Follow  6LQJOH ,QSXW 'XDO ,QSXW 0RGL¿FDWLRQ to modify the UPS into dual in- put. Please note that only authorized Delta engineers or service personnel can modi- fy single input/ dual input setup.
  • Page 44: External Battery Cabinet Connection Precautions

    External Battery Cabinet Connection Precautions WARNING: You can connect loads to the UPS only after the batteries are fully charged. This JXDUDQWHHV WKDW WKH 836 FDQ SURYLGH VXI¿FLHQW EDFNXS SRZHU WR WKH ORDGV FRQQHFW- ed when a power failure occurs. Ultron HPH Series UPS...
  • Page 45 To extend battery backup time, you can connect several external battery cabinets to the UPS. When connecting a non-Delta external battery cabinet to the UPS, it is compulsory to in- stall an appropriate non-fuse DC breaker and fast-acting fuses (when short-circuit occurs, WKH PHOWLQJ FXUUHQW PXVW EH a WLPHV RI WKH EDWWHU\ IXVH¶V UDWLQJ FXUUHQW ...
  • Page 46 The breaker must be a 4-pole non-fuse DC breaker with characteristics of 1-pole 250Vdc, 2-pole 500Vdc and 3-pole 750Vdc. Please follow Figure 6-20 or Figure 6-21 to install a 4-pole non-fuse DC breaker and fast-acting fuses between the UPS and the non-Delta ex- ternal battery cabinet.
  • Page 47 21 batteries. You should use three cables to connect a non-Delta external battery cabinet with the ‘+’, ‘-’ and ‘N’ termi- nals marked on the UPS. When connecting a non-Delta external battery cabinet with the UPS, you must install an appropriate 4-pole non-fuse DC breaker and fast-acting fuses.
  • Page 48: Chapter 7 : Operation

    In battery mode, press the OFF key ( ) once and the LCD shows the following screen. To turn off the UPS, press the DOWN key ( ). The inverter will shut down, the buzzer will sound once, and the UPS will shutdown. Ultron HPH Series UPS...
  • Page 49 Chapter 7 Operation WARNING: You can remove the UPS only after the screen on the LCD is off, the fans stop run- ning, the utility AC power is shut off and the batteries are removed.
  • Page 50: Chapter 8 : Lcd Display And Settings

    1. Please refer to 3.2 Front Panel for information about the LCD and function keys. 2. All information shown in the LCD diagrams presented in Chapter 8 : LCD Dis- play and Settings are for reference only. Actual readings depend on the opera- tion of the UPS. Ultron HPH Series UPS...
  • Page 51: Main Screen

    Chapter 8 LCD Display and Settings Main Screen After initialization, the LCD will show current UPS status diagram as follows. The system shows different screens depending on the status of the UPS. There are six statuses, and each is called Main Screen. Please see below for further information. The six statuses of the UPS shown in the LCD display are as follows.
  • Page 52: Parallel Screen

    Screen to enter into the Parallel Screen as follows. ID: In parallel mode, this means the UPS’s ID No. MID: Master UPS’s ID No. (In parallel mode, there is only one mater UPS). INV: “ ” means ‘CONNECTED’ ON: “ ” means ‘INVERTER ON’ Ultron HPH Series UPS...
  • Page 53: Main Menu

    Chapter 8 LCD Display and Settings Main Menu In a Main Screen, press the function key ( ) to enter into the Main Menu shown below. MEASURE Check the UPS’s mains, bypass, inverter, output, battery, temperature and DC BUS read- ings.
  • Page 54: Measure

    Route: Main Screen ¼ Main Menu ¼ Measure Use the function keys ( ) and ( ) to check the UPS’s mains, bypass, inverter, output, battery, temperature and DC BUS readings. Please refer to the charts below. ℃ ℃ ℃ Ultron HPH Series UPS...
  • Page 55: Maintenance

    Chapter 8 LCD Display and Settings Maintenance Route: Main Screen ¼ Main Menu ¼ Maintenance Use the function keys ( ) and ( ) to check the UPS’s model name, serial num- EHU ¿UPZDUH YHUVLRQ VWDWLVWLFV HYHQW ORJ UHDO WLPH FORFN FRQWURO WHVW DQG ODQJXDJH VHWXS User can set up the last two items.
  • Page 56 (up to 200 entries can be saved). Real Time Clock Route: Main Screen ¼ Main Menu ¼ Maintenance ¼ 2.6 Real Time Clock The screen above shows date and time. Ultron HPH Series UPS...
  • Page 57 Chapter 8 LCD Display and Settings Control & Test Route: Main Screen ¼ Main Menu ¼ Maintenance ¼ 2.7 Control & Test 1. BATT TEST: Enable or disable battery test. Three are three choices, ABORT, DEEP or 10 SEC. 2. BEEP ENABLE: Enable or disable buzzer. Language Setup Route: Main Screen ¼...
  • Page 58: Chapter 9 : Optional Accessories

    Quick Guide, User Guide, or Installation & Operation Guide included in the pack- age of the relevant optional accessory. 2. If you want to buy any accessory mentioned above, please contact your local dealer or customer service. Ultron HPH Series UPS...
  • Page 59: Chapter 10 : Maintenance

    Chapter 10 Maintenance Chapter 10 : Maintenance  836 &OHDQLQJ 5HJXODUO\ FOHDQ WKH 836 HVSHFLDOO\ WKH VOLWV DQG RSHQLQJV WR HQVXUH WKDW WKH DLU IUHHO\ ÀRZV into the UPS to avoid overheating. If necessary, use an air-gun to clean the slits and openings to prevent any object from blocking or covering these areas.
  • Page 60: Chapter 11 : Troubleshooting

    OUTPUT FUSE Output fuse is broken. Contact service personnel. FAIL AUX POWER FAIL Auxiliary power is damaged. Contact service personnel. INDUSTRY PRO- In industrial mode, output has an Check if output is normal. TECT over current issue. Ultron HPH Series UPS...
  • Page 61 Chapter 11 Troubleshooting No. Alarm Message Possible Cause Solution BATTERY RE- Batteries are connected in reverse. Please check the batteries’ polar- VERSED ity. INPUT PHASE Input phase sequence is wrong. Check input phase sequence. SEQUENCE FAIL INVERTER SOFT 1. Inverter detection is abnormal. Contact service personnel.
  • Page 62: Sshqgl

    Charge Current Float charge 272 ± 2 Vdc Charge Voltage Boost charge 280 ± 2 Vdc Audible Noise   G%$   G%$   G%$ LED & LCD LED indicators and Multi-language LCD display Ultron HPH Series UPS...
  • Page 63 Appendix 1 7HFKQLFDO 6SHFL¿FDWLRQV Model HPH-20K HPH-30K HPH-40K SMART Slot x 1, MINI Slot x 1, Parallel Port x 2, RS232 Port x 1, REPO Port x 1, Communication Interfaces Charger Detection Port x 1, Input Dry Contact x 2, Output Dry Contact x 6 Manual Bypass Switch Dimensions...
  • Page 64: Appendix 2 : Warranty

    The User Manual must be carefully followed. Seller makes no representation or war- UDQW\ DV WR WKH VXLWDELOLW\ RU ¿WQHVV RI WKLV SURGXFW IRU DQ\ VSHFL¿F DSSOLFDWLRQ Ultron HPH Series UPS...
  • Page 66 5012332300...

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