Baumer Hubner HMG10 Mounting And Operating Instructions

Incremental encoder with magnetic sensing
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Mounting and operating instructions
HMG10 • HMG10P incremental
Incremental encoder
with magnetic sensing

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Summary of Contents for Baumer Hubner HMG10

  • Page 1 Mounting and operating instructions HMG10 • HMG10P incremental Incremental encoder with magnetic sensing...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS 1. IMPORTANT NOTES �������������������������������������������������������������������������������������������������������������4 1�1 Symbol guide ������������������������������������������������������������������������������������������������������������������4 1�2 Intended use �������������������������������������������������������������������������������������������������������������������4 1�3 Exclusion from liability ����������������������������������������������������������������������������������������������������4 1�4 Maintenance and service life ������������������������������������������������������������������������������������������5 1�5 Approvals and warranty ��������������������������������������������������������������������������������������������������5 1�6 Operating and storage temperature range ���������������������������������������������������������������������5 1�7 Disposal (environmental protection) �������������������������������������������������������������������������������5 2.
  • Page 3 TABLE OF CONTENTS 5. ELECTRICAL CONNECTION ����������������������������������������������������������������������������������������������19 5.1 Terminal significance ����������������������������������������������������������������������������������������������������19 5�2 Output signals ���������������������������������������������������������������������������������������������������������������19 5�3 Trigger level ������������������������������������������������������������������������������������������������������������������20 5�4 Programming interface (only HMG10P) �����������������������������������������������������������������������20 5�5 LED function displays ���������������������������������������������������������������������������������������������������20 5�6 Switching characteristics speed switch (option) �����������������������������������������������������������21 5�7 Cable connection ����������������������������������������������������������������������������������������������������������22 5�8 Assignment connecting terminal �����������������������������������������������������������������������������������23 5.9 Assignment flange connector M23 �������������������������������������������������������������������������������25 6.
  • Page 4: Important Notes

    IMPORTANT NOTES IMPORTANT NOTES Symbol guide Warning Disregarding could result in serious injury, death or damage to property Attention Disregarding could result in damage to property or damage/malfunction of the device Information Additional information and recommendations Intended use The incremental encoder HMG10/HMG10P is a precision measurement device for the ac- quisition of speed/position information for the control of drive units and the provision of electronic output signals for downstream devices�...
  • Page 5: 1�4 Maintenance And Service Life

    Whenever possible, waste electrical and electronic equipment should be disposed locally at the authorized collection point� If necessary, Baumer gives customers the opportunity to dispose of Baumer products professionally� For further information see www�baumer�com�...
  • Page 6: Safety And Attention Instructions

    SAFETy AND ATTENTION INSTRUCTIONS SAFETY AND ATTENTION INSTRUCTIONS Safety instructions Explosion risk Spark formation can cause a fire or an explosion. » Do not use the device in areas with explosive and/or highly inflammable materials. They may explode and/or catch fire by possible spark formation. Risk of serious injuries due to rotating shafts Hair and clothes may become tangled in rotating shafts� Touching the rotating parts can cause extremely serious injuries� »...
  • Page 7: 2�2 Attention Instructions For Mounting And Operation

    SAFETy AND ATTENTION INSTRUCTIONS Attention instructions for mounting and operation Risk of destruction due to electrostatic charge Electronic parts contained in the device are sensitive to high voltages� » Do not touch plug contacts or electronic components� » Protect output terminals against external voltages� »...
  • Page 8: Preparation

    PREPARATION PREPARATION Scope of delivery 7a 6b 6d 6e 6f Housing Cover Blind hollow shaft* or cone shaft*: Torx/slotted screw M4x10 mm, DIN 7964 Blind hollow shaft or cone shaft with LED function indicators spanner flat 17 a/f Earthing strap, length ~230 mm 7b Clamping element, not for cone shaft Equipment for mounting a torque arm: Through hollow shaft*:...
  • Page 9: 3�2 Required Accessories For Mounting/Dismounting (Not Included In Scope Of Delivery)

    PREPARATION Required accessories for mounting/dismounting (not included in scope of delivery) Connecting cables are required for the electrical connection� Details see section 6.2, page 28� Torque arm, length L / order number Standard: 67-70 mm / 11043628 125 (±5) mm, can be shortened to ≥71 mm / 11004078 440 (+20/-15) mm, can be shortened to ≥131 mm / 11002915 Insulated: 67-70 mm / 11054917 125 (±5) mm, can be shortened to ≥71 mm / 11072795 440 (+20/-15) mm, can be shortened to ≥131 mm / 11082677...
  • Page 10: Mounting

    MOUNTING / POSITIONING THE SUPPORT PLATE MOUNTING Positioning the support plate Step 1 (delivery state) Step 3 360° Turn support plate to desired position Step 2 Step 4 = 2���3 Nm) Screw (6b) loosen Screw tighten (M TX 20 Step 2.1 (Option) Remove screws (6b) completely Turn over the support plate and back in slightly...
  • Page 11: 4�2 Mounting The Torque Arm At The Device

    MOUNTING / MOUNTING THE TORqUE ARM AT THE DEVICE Mounting the torque arm at the device » Note the mounting instructions for the torque arm in section 4.4, page 15� 10 mm 10 mm MB258EN - 11196411, 21A1, Baumer_HMG10-Inc_EN_202103_MI_11196411 11/40...
  • Page 12: 4�3 Mounting To The Drive Shaft

    MOUNTING / MOUNTING TO THE DRIVE SHAFT Mounting to the drive shaft 4.3.1 Blind hollow shaft Service life restrictions and angle error by runouts High runout of the drive shaft can cause device angle error, see section 4.5, page 18� High runout of the drive shaft can cause vibrations, which can shorten the ser- vice life of the device�...
  • Page 13: 4�3�2 Cone Shaft

    MOUNTING / MOUNTING TO THE DRIVE SHAFT 4.3.2 Cone shaft Service life restrictions and angle error by runouts High runout of the drive shaft can cause device angle error, see section 4.5, page 18� High runout of the drive shaft can cause vibrations, which can shorten the ser- vice life of the device�...
  • Page 14: 4�3�3 Through Hollow Shaft

    MOUNTING / MOUNTING TO THE DRIVE SHAFT 4.3.3 Through hollow shaft Service life restrictions and angle error by runouts High runout of the drive shaft can cause device angle error, see section 4.5, page 18� High runout of the drive shaft can cause vibrations, which can shorten the ser- vice life of the device�...
  • Page 15: 4�4 Drive Side Mounting Of The Torque Arm

    MOUNTING / DRIVE SIDE MOUNTING OF THE TORqUE ARM Drive side mounting of the torque arm Service life restrictions and angle error by runouts A play of just ±0�03 mm, results in a runout of the device of 0�06 mm� That may lead to a large angle error, see section 4.5, page 18�...
  • Page 16: 4�4�1 Extension Comparison Hmg10 And Hog10

    MOUNTING / DRIVE SIDE MOUNTING OF THE TORqUE ARM 4.4.1 Extension comparison HMG10 and HOG10 The best compatibility with HOG10 mounting is achieved when the torque arm is mounted in this arrangement (facing away from the motor side)� However, this can only be achieved with 1x terminal box (connection re- ference -P) and 180° rotated mounting or with flange connector M23.
  • Page 17 MOUNTING / DRIVE SIDE MOUNTING OF THE TORqUE ARM Or for the 1st generation HMG10 (2015-2020) with cranked support plate (11241731) HMG10 with cranked support plate HMG10 (1st generation) 69.5 MB258EN - 11196411, 21A1, Baumer_HMG10-Inc_EN_202103_MI_11196411 17/40...
  • Page 18: 4�5 How To Prevent Measurement Errors

    MOUNTING / HOW TO PREVENT MEASUREMENT ERRORS How to prevent measurement errors To ensure that the device operates correctly, it is necessary to mount it accurately as de- scribed in section 4�1 to 4�4, which includes correct mounting of the torque arm� The radial runout of the drive shaft should not exceed 0�2 mm (0�03 mm recommended), to prevent an angle error�...
  • Page 19: Electrical Connection

    ELECTRICAL CONNECTION / TERMINAL SIGNIFICANCE ELECTRICAL CONNECTION Terminal significance Voltage supply Ground Output signal channel 1 A− Output signal channel 1 inverted Output signal channel 2 (offset by 90° to channel 1) B− Output signal channel 2 inverted Zero pulse (reference signal) R− Zero pulse inverted System OK+ / error output nE−...
  • Page 20: 5�3 Trigger Level

    ELECTRICAL CONNECTION / TRIGGER LEVEL Trigger level Trigger level: TTL/HTL (Vin = Vout) High / Low: ≥2.5 V / ≤0.5 V (TTL) ≥Ub -3 V / ≤1.5 V (HTL) Transmission length: ≤550 m at 100 kHz (TTL) ≤350 m at 100 kHz (HTL) Output frequency ≤600 kHz (TTL) ≤350 kHz (HTL) Programming interface (only HMG10P) Via connection SA and SB, encoder parameters such as the number of pulses for the in- cremental outputs 1 and 2 and/or the switch-off and switch-on speeds can be changed and read out�...
  • Page 21: 5�6 Switching Characteristics Speed Switch (Option)

    ELECTRICAL CONNECTION / SWITCHING CHARACTERISTICS SPEED SWITCH (OPTION) Switching characteristics speed switch (option) Event State of the speed switch output During initialisation High resistance (overspeed) After initialisation and speed ≤ -ns (off) High resistance (overspeed) -ns (off) < speed ≤ -ns (on) State unchanged Low resistance (no overspeed) after initialisation if the device is rotating between the switching range during initialisation�...
  • Page 22: 5�7 Cable Connection

    ELECTRICAL CONNECTION / CABLE CONNECTION Cable connection To ensure the specified protection of the device the correct cable diameter must be used� Connecting cables are not in scope of delivery and can be ordered separately as accesso- ry, see section 6.2, page 28� = 2���3 Nm TX 20 Terminal box cover Torx/slotted screw M4x32 mm Cable gland M20x1�5 mm Cable shield...
  • Page 23: 5�8 Assignment Connecting Terminal

    ELECTRICAL CONNECTION / ASSIGNMENT CONNECTING TERMINAL Assignment connecting terminal Do not connect voltage supply to outputs! Danger of damage! Please, beware of possible voltage drop in long cable leads (inputs and outputs)! 1x terminal box - View B (see dimensions) Incremental output II (connection reference -P) 1x terminal box - View B (see dimensions) Incremental output II + speed switch (connection reference -P)
  • Page 24 ELECTRICAL CONNECTION / ASSIGNMENT CONNECTING TERMINAL 2x terminal box - View B (see dimensions) Incremental output II (connection reference -M) 2x terminal box - View B (see dimensions) Incremental output II + speed switch (connection reference -M) 2x terminal box - View A (see dimensions) Incremental output I (connection reference -M) 24/40 MB258EN - 11196411, 21A1, Baumer_HMG10-Inc_EN_202103_MI_11196411...
  • Page 25: Assignment Flange Connector M23

    ELECTRICAL CONNECTION / ASSIGNMENT FLANGE CONNECTOR M23 Assignment flange connector M23 Do not connect voltage supply to outputs! Danger of damage! Please, beware of possible voltage drop in long cable leads (inputs and outputs)! 1x flange connector M23 - View B (see dimensions) Incremental output II (connection reference -H) Assignment 1x flange connector M23 - View B (see dimensions)
  • Page 26 ELECTRICAL CONNECTION / ASSIGNMENT FLANGE CONNECTOR M23 1x flange connector M23 - View B (see dimensions) Speed switch (connection reference -H) Assignment 2x flange connector M23 - View B / A (see dimensions) Incremental output II / Incremental output I (connection reference -L) View B/Inc.-outp.
  • Page 27 ELECTRICAL CONNECTION / ASSIGNMENT FLANGE CONNECTOR M23 2x flange connector M23 - View B / A (see dimensions) Incremental output II + speed switch / Incremental output I (connection reference -L) View B/Inc.-outp. II + DSL View A/Inc.-outp. I MB258EN - 11196411, 21A1, Baumer_HMG10-Inc_EN_202103_MI_11196411 27/40...
  • Page 28: Accessories

    ACCESSORIES ACCESSORIES Z-PA.SDL.1 WLAN adapter: Programming device for HMG10P The Z-PA�SDL�1 WLAN adapter is a programming device for programming and monitoring HMG10P/PMG10P series encoders� The following encoder parameters can be parameterized (depending on the version of the encoder): • Incremental output 1 and 2 (number of pulses per revolution) •...
  • Page 29: Dimensions

    DIMENSIONS DIMENSIONS Blind hollow shaft with 1x terminal box (connection reference -P) 86.1 79.5 69.5 111.5 ød 65.5 Blind hollow shaft with 2x terminal box (connection reference -M) 86.1 79.5 69.5 86.1 111.5 ød 65.5 MB258EN - 11196411, 21A1, Baumer_HMG10-Inc_EN_202103_MI_11196411 29/40...
  • Page 30 DIMENSIONS Blind hollow shaft with 1x flange connector (connection reference -H) 79.5 69.5 65.5 111.5 Blind hollow shaft with 2x flange connector (connection reference -L) 79.5 69.5 65.5 111.5 30/40 MB258EN - 11196411, 21A1, Baumer_HMG10-Inc_EN_202103_MI_11196411...
  • Page 31 DIMENSIONS Through hollow shaft with 1x terminal box (connection reference -P) 86.1 79.5 69.5 112.5 ød = 16, 20 Through hollow shaft with 2x terminal box (connection reference -M) 86.1 79.5 86.1 69.5 112.5 ød = 16, 20 MB258EN - 11196411, 21A1, Baumer_HMG10-Inc_EN_202103_MI_11196411 31/40...
  • Page 32 DIMENSIONS Through hollow shaft with 1x flange connector M23 (connection reference -H) 79.5 69.5 112.5 ød = 16, 20 Through hollow shaft with 2x flange connector M23 (connection reference -L) 79.5 69.5 112.5 ød = 16, 20 32/40 MB258EN - 11196411, 21A1, Baumer_HMG10-Inc_EN_202103_MI_11196411...
  • Page 33 DIMENSIONS Cone shaft for respective connection (connection reference -P, -M, -H, -L) 22.5 37.5 110.5 MB258EN - 11196411, 21A1, Baumer_HMG10-Inc_EN_202103_MI_11196411 33/40...
  • Page 34: Dismounting

    DISMOUNTING DISMOUNTING Risk of serious injuries Disconnect all electrical connections before dismounting� Blind hollow shaft or cone shaft Pictures showing the device with blind hollow shaft� The dismounting steps be identical with cone shaft� Step 1 17 mm 5 mm TX 20 10b 10c 1,6x8 mm...
  • Page 35 DISMOUNTING Step 3 17 mm 6 mm Step 4 MB258EN - 11196411, 21A1, Baumer_HMG10-Inc_EN_202103_MI_11196411 35/40...
  • Page 36: 8�2 Through Hollow Shaft

    DISMOUNTING Through hollow shaft TX 10 Loosen the screw 5 10c 1�6x8 mm 10 mm 36/40 MB258EN - 11196411, 21A1, Baumer_HMG10-Inc_EN_202103_MI_11196411...
  • Page 37: Technical Data

    TECHNICAL DATA TECHNICAL DATA Technical data - electrical ratings Voltage supply: 4�75���30 VDC Short-circuit proof: Consumption w/o load: ≤100 mA Initializing time: ≤500 ms after power on Pulses per revolution: 1���131072 Phase shift: 90° ±20° Duty cycle: 40���60 % Reference signal: Zero pulse, width 90° Sensing method: Magnetic Output signals: A+, B+, R+, A−, B−, R−...
  • Page 38: 9�3 Technical Data - Mechanical Design

    TECHNICAL DATA Technical data - mechanical design Size (flange): ø105 mm Admitted shaft load: ≤450 N axial ≤650 N radial Flange: Support plate for torque arm, 360° freely positionable Protection EN 60529: IP 66/IP 67 Operating speed: ≤12000 rpm Range of switching speed: ns (off) = ±2���12000 rpm, factory setting 6000 rpm Operating torque typ�: 10 Ncm Rotor moment of inertia:...
  • Page 39 TECHNICAL DATA MB258EN - 11196411, 21A1, Baumer_HMG10-Inc_EN_202103_MI_11196411 39/40...
  • Page 40 Baumer Hübner GmbH P.O. Box 12 69 43 · 10609 Berlin, Germany Phone: +49 (0)30/69003-0 · Fax: +49 (0)30/69003-104 info@baumerhuebner.com · www.baumer.com/motion MB258EN - 11196411, 21A1 (29�03�2021), Baumer_HMG10-Inc_EN_202103_MI_11196411...

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