Related Manuals for Zeiss Corona extreme
Summary of Contents for Zeiss Corona extreme
- Page 1 Service Manual Lamp Replacement and Calibration Corona extreme Carl Zeiss Spectroscopy GmbH...
- Page 2 Carl Zeiss Spectroscopy GmbH Carl-Zeiss-Promenade 10 Service: + 49 3641 64-3200 07745 Jena, Germany Tel: + 49 3641 64-2838 email: service.spectroscopy@zeiss.com www.zeiss.com/spectroscopy EN_40_070_0011I | 2020-08 Design, scope of delivery and technical information subject to change. © Carl Zeiss Spectroscopy GmbH...
-
Page 3: Table Of Contents
Replacing halogen lamp – Hardware Revision 2 Replacement of halogen lamp – Hardware Revision 3 Closing the housing Performing sensor calibration Create *.ini file containing device information Accessories and spare parts EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... - Page 4 Fig. 37 Removing the halogen lamp Fig. 38 Installing a new halogen lamp Fig. 39 Connecting lamp cable and adapter cable Fig. 40 Attaching the lamp cable Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I...
-
Page 5: Preparing Lamp Replacement
Determine the hardware revision status of the Corona extreme measuring system If possible, ask the customer for the serial number of the device. You can obtain the hardware revision status of the device from the ZEISS Service department (service.spectroscopy@zeiss.com) by giving the serial number. -
Page 6: Getting Device Information
⇒ C:\Program Files (x86)\ZEISS\InProcess up to InProcess version 2.9: from InProcess version 2.10: ⇒ C:\Program Files (x86)\ZEISS\InProcess\OSIS\ManagementConsole\ Select device Select the Corona extreme measuring system. Fig. 1 Device selection Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 7: Fig. 2 Entering Or Scanning The Ip Address
Enter the IP address of your device under Hardware settings > IP address or click the Scan button to perform an address scan . Fig. 2 Entering or scanning the IP address EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 8: Fig. 3 Opening The "Get Device Information" Context Menu
Fig. 3 Opening the “Get device information” context menu Select device (measuring system) Select Corona extreme under “Please select one entry ...” if necessary. Fig. 4 Selecting device (measuring system) Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 9: Fig. 5 Getting The Device Information
Hardware revision 3: If Hardware Revision 3 is displayed, the lamp can be replaced with a new lamp (type B). ⇒ You will need Maintenance Package 3 for this. EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 10: Performing Firmware Update
Do not switch off the device or interrupt the network connection tor the test computer during the update under any circumstances. Note The current firmware can be found on the Internet at http://www.zeiss.com/ info-ce. Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 11: Fig. 7 Opening The "Get Device Information" Context Menu
Fig. 7 Opening the “Get device information” context menu Get the firmware version Determine the firmware version under “Device info”. In this example: 210. Fig. 8 Getting the firmware version EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 12: Fig. 9 Performing Firmware Update
Do not switch off the device or interrupt the network connection tor the test computer during the update under any circumstances. Click on Update device under “Device info”. Fig. 9 Performing firmware update Select the correct firmware. Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 13: Fig. 10 Firmware Version Warning
Fig. 10 Firmware version warning Once you have selected the correct firmware, the following window appears. Start the firmware update by clicking OK. Fig. 11 Firmware update confirmation EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 14: Fig. 12 Updating Of Firmware
The firmware update is running. This can take several minutes. Fig. 12 Updating of firmware The update was successful. Confirm by clicking OK. Fig. 13 Confirming successful firmware update Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 15: Fig. 14 Confirmation Prompt For Batch File
Select [y] (Yes) if Hardware Revision 2 is installed and you intend to replace the lamp. Select [n] (No) if you do not intend to replace the lamp. EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 16: Fig. 15 Entering Ip Address
Enter the IP address of the device. Confirm by pressing Enter. Fig. 15 Entering IP address The batch file is run. This can take several minutes. Fig. 16 Running batch file Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 17: Fig. 17 Entering Ip Address
The preparatory work for the lamp replacement is now complete. Return to chapter “4 Replacing the halogen lamp” on page 18 and read the safety instructions. Replace the lamp as follows. EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 18: Replacing The Halogen Lamp
Only carry out work on optical components in a very clean working environment. Use gloves which are free of all traces of lint, powder or grease. Caution SENSITIVE ELECTRONIC COMPONENTS Perform all the activities below at an ESD workstation. Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... - Page 19 If you have not already done so, have the following tools and equipment ready: – TX 10 and TX 25 Torx screwdrivers – 2 mm slot-head screwdriver – Gloves EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme...
-
Page 20: 4.2 Opening The Housing
Unscrew the 12 Torx screws from the base plate of the housing. Use a TX 25 Torx screwdriver for this. Fig. 18 Removing housing screws Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 21: Fig. 19 Lifting The Base Plate Off The Housing
Turn the base plate through 180° and place it on the ESD workstation. Fig. 19 Lifting the base plate off the housing EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 22: Fig. 20 Removing Housing Seal
The seal must be replaced by a new seal each time the housing is opened (see chapter “4.6 Closing the housing” on page 37). Fig. 20 Removing housing seal Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 23: Replacing Halogen Lamp - Hardware Revision
In this case, the lamp is replaced Proceed very carefully. as described here, but without the lower lamp holder ring. Remove the old lamp cable from the cable clips. EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 24: Fig. 22 Removing The Lamp Holder
In this case, the lamp is replaced as described here, but without the lower lamp holder ring. Fig. 23 Replacing the halogen lamp Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 25: Fig. 24 Inserting The Lamp Holder
Insert the new lamp cable into the two cable clips Close the two cable clips again. Connect the plug with the new halogen lamp Fig. 25 Installing new lamp cable EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... - Page 26 Refer to chapter “4.6 Closing the housing” on page 37. Calibrate the compensation data After each lamp replacement, the various profile attachments must be recalibrated. Refer to chapter “5 Performing sensor calibration” on page 39. Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I...
-
Page 27: Replacing Halogen Lamp - Hardware Revision
In this case, the lamp is replaced Proceed very carefully. as described here, but without the lower lamp holder ring. Remove the old lamp cable from the cable clips. EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 28: Fig. 27 Removing The Lamp Holder
B halogen lamp. It is no longer possible to install a type A halogen lamp. Put all disassembled type A lamps aside. These are no longer needed. Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 29: Fig. 28 Installing Adapter Cable For Type B Lamp
Insert the new reflector into the ring groove of the lamp housing Place the new O-ring concentrically into the reflector Fig. 29 Inserting new O-ring and new reflector EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 30: Fig. 30 Mounting The Reflector Holder
Now tighten the two fixing screws which are already screwed in halfway . Use a TX 25 Torx screwdriver for this. Remove the mounting tool from the reflector holder Fig. 31 Centering the reflector Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 31: Fig. 32 Installing A New Halogen Lamp
Fig. 32 Installing a new halogen lamp Connect lamp cable and adapter cable Connect the lamp cable with the adapter cable Fig. 33 Connecting lamp cable and adapter cable EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 32: Fig. 34 Attaching The Lamp Cable
Refer to chapter “4.6 Closing the housing” on page 37. Calibrate the compensation data After each lamp replacement, the various profile attachments must be recalibrated. Refer to chapter “5 Performing sensor calibration” on page 39. Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 33: Replacement Of Halogen Lamp - Hardware Revision
Cut the cable tie and remove it. Note: The screw-on cable tie must be replaced by a new one each time the halogen lamp is replaced. Fig. 35 Exposing the lamp cable EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 34: Fig. 36 Disconnecting The Lamp Cable From The
Use a TX 10 Torx screwdriver for this. Carefully remove the old halogen lamp upwards out of the reflector holder Fig. 37 Removing the halogen lamp Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 35: Fig. 38 Installing A New Halogen Lamp
Fig. 38 Installing a new halogen lamp Connect lamp cable and adapter cable Connect the lamp cable with the adapter cable Fig. 39 Connecting lamp cable and adapter cable EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 36: Fig. 40 Attaching The Lamp Cable
Refer to chapter “4.6 Closing the housing” on page 37. Calibrate the compensation data After each lamp replacement, the various profile attachments must be recalibrated. Refer to chapter “5 Performing sensor calibration” on page 39. Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 37: 4.6 Closing The Housing
The 8 pins can be distributed freely to any of the threads as they will be removed in a later step. Fig. 41 Applying the new housing seal and insert mounting pins EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 38: Fig. 42 Inserting The Base Plate Into The Housing And
[ C ] Screw the 12 fixing screws back into the housing. Use a TX 25 Torx screwdriver for this. Fig. 42 Inserting the base plate into the housing and screw tight Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 39: Performing Sensor Calibration
Make sure that you have the same IP address range. You may need to change the IP address range on the test computer. Apply the reference holder to the device Apply the required reference holder to the device. EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 40: Fig. 43 System Overview - Flanges And Standards
“Sapphire Flange“ “Sample pan - thin base” 000000-1462-668 000000-2285-627 Reference holder “Sample pan - 5.5 mm thick base” 000000-2130-893 (without fig.) Fig. 43 System overview – Flanges and standards Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 41: Fig. 44 Performing Device Scan
Fig. 44 Performing device scan Once the scanning process is completed, any devices which have been found will be displayed. Confirm your device selection by clicking OK. Fig. 45 Confirming device selection EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 42: Fig. 46 Device Information Displayed
Reference holder: “2130-893” Profile: Sample pan - thin base (in TURNSTEP) Reference holder: “2285-627” Fig. 47 Selecting device profile Click to proceed to the next step. Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 43: Fig. 48 Selecting Certificates
(interlocking of groove and pin). Click OK to start the calibration. Fig. 49 Calibrating white reference standard Remove the white reference standard when the measurement is complete. EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 44: Fig. 50 Calibrating Cavity (Black Reference Standard)
Click OK to start the measurement. = Repetition of last part of program Fig. 51 Photometric verification Click to repeat the measurement. Click to proceed to the next step. Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 45: Fig. 52 Calibrating Gray Reference Standard
Place the white reference standard on the centering aid. Ensure correct alignment (interlocking of groove and pin). Click OK to start the measurement. Fig. 53 Calibrating white reference standard EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 46: Fig. 54 Evaluating Photometric Verification
If measurements are unsuccessful, this is indicated by the following pictogram: = Measurement unsuccessful Fig. 55 Photometric verification unsuccessful Click to repeat the measurement. Click to proceed to the next step. Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 47: Fig. 56 Resetting Counter
Fig. 56 Resetting counter Several steps now need to be taken to store the current reference as the new default setting on the device. Fig. 57 Saving new configurations EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 48: Fig. 58 Backup Of Factory Configuration
This protocol can be printed out or sent in digital form to the customer. Send the protocol to the Service department of Carl Zeiss Spectroscopy GmbH. ⇒ service.spectroscopy@zeiss.com Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 49: Fig. 60 Back To Profile Selection
Reference holder: “2130-893” Profile: Sample pan - thin base (in TURNSTEP) Reference holder: “2285-627” Fig. 61 Selecting a further device profile Click to proceed to the next step. EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 50: Fig. 62 Exporting Calibration Workflow Data
Send the TestCenterExport_*.zip files to the Service department of Carl Zeiss Spectroscopy GmbH. ⇒ service.spectroscopy@zeiss.com Final steps Exiting the “TestCenter” software When all steps are complete, close the TestCenter program. Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 51: Create *.Ini File Containing Device Information
⇒ C:\Program Files (x86)\ZEISS\InProcess up to InProcess version 2.9: ⇒ C:\Program Files (x86)\ZEISS\InProcess\OSIS\ManagementConsole\ from InProcess version 2.10: Select device Select the Corona extreme measuring system. Fig. 63 Selecting device EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... -
Page 52: Fig. 64 Entering Or Scanning The Ip Address
Open the “Get device information” context menu Right click on Corona extreme and then select Get device information.. . Fig. 65 Opening the “Get device information” context menu Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I... -
Page 53: Fig. 66 Selecting Device (Measuring System)
Fig. 66 Selecting device (measuring system) Create *.ini file Click on Export details under “Device info”. An *.ini file is created. Save this file. Fig. 67 Creating *.ini file EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... - Page 54 Send the *.ini file and the first *.ini file created in preparation for the lamp replacement (see Chapter “2 Getting device information”, Step “9 Create *.ini file” on page 10) to the Service Department of Carl Zeiss Spectroscopy GmbH. ⇒...
-
Page 55: Accessories And Spare Parts
Reference holder Sapphire flange 000000-1462-668 Reference holder TURNSTEP thin 000000-2285-627 Reference holder TURNSTEP thick, 5.5 mm 000000-2130-893 Reference holder GEA flange 000000-2183-234 Centering aid for seal replacement 000000-2395-787 EN_40_070_0011I | Service Manual | Lamp replacement and calibration - Corona extreme... - Page 56 Lamp Replacement and Calibration Corona extreme Lamp replacement and calibration - Corona extreme | Service Manual | EN_40_070_0011I...