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Life Fitness CLUB Series Assembly Instructions Manual
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Life Fitness CLUB Series Assembly Instructions Manual

Life Fitness CLUB Series Assembly Instructions Manual

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CLUB SERIES
HORIZONTAL CALF
ASSEMBLY INSTRUCTIONS
Part # 7138101
1
Revision:8/30/01
Rev B.

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Summary of Contents for Life Fitness CLUB Series

  • Page 1 CLUB SERIES HORIZONTAL CALF ASSEMBLY INSTRUCTIONS Part # 7138101 Revision:8/30/01 Rev B.

  • Page 2: Parts List

    PARTS LIST PART # DESCRIPTION PART # DESCRIPTION 70622xx TOWER 3108408 3/8 X 3-1/4” FLAT HEAD BOLT 7071301 CABLE 3102807 3/8” LOW HEIGHT LOCK NUT 6714901 GUIDE ROD BUSHING 3102514 3/8” SAE WASHER 3102514 3/8 FLAT WASHER 6866701 3/8” RH WASHER 3102933 3/8-16 X 2 BOLT 3114502...
  • Page 3 (3X) (4X) (3X) (4X) (2X) (4X) (3X) (2X) (2X)
  • Page 4 16 3/8 X 3-3/4” FIGURE 1 STEP 1: • LOOSELY assemble the REAR FRAME (6) to the TOWER (1) using four RH CAPS (28), two 3/8 X 3-3/4” BOLTS (16), four 3/8” SAE WASHERS (22), four 3/8” RH WASHERS (23) and two 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE...
  • Page 5 16 3/8 X 3-3/4” FIGURE 2 STEP 2: • LOOSELY assemble the BASE FRAME (2) to the REAR FRAME (6) using four RH CAPS (28), two 3/8 X 3-3/4” BOLTS (16), four 3/8” SAE WASHERS (22), four 3/8” RH WASHERS (23), and two 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE 2.
  • Page 6 3/8 X 2-3/4” 15 3/8 X 3-3/4” 16 FIGURE 3 STEP 3 • LOOSELY assemble the UPPER FOOT (8) to the BASE FRAME (2) using eight RH CAPS (28), two 3/8 X 2-3/4” BOLTS (15), two 3/8 X 3-3/4” BOLTS (16). eight 3/8” SAE WASHERS (22), eight 3/8” RH WASHERS (23) and four 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE 3.
  • Page 7 15 3/8 X 2-3/4” 20 3/8 X 3-1/4” FLAT HEAD 19 3/8 X 3-1/2” FLAT HEAD FIGURE 4 STEP 4 • LOOSELY assemble the LOWER FOOT (9) to the TOWER (1) using four RH CAPS (28), two 3/8 X 2-3/4” BOLTS (15), four 3/ 8”...
  • Page 8 19 3/8 X 3-1/2” FLAT HEAD 3/8 X 20 3-1/4” FLAT HEAD 20 3/8 X 3-1/4” FLAT HEAD FIGURE 5 STEP 5 • SECURELY assemble the 3” X 2” TUBE (10) to the UPPER FOOT (8) using four RH CAPS (28), two 3/8 X 3-1/4” FLAT HEAD BOLTS (20), two 3/8 X 3-1/2”...
  • Page 9 17 3/8 X 3” BUTTON HEAD FIGURE 6 STEP 6: • Slide two ACCORDION SLEEVES (32) and two PILLOW BLOCKS (25) over the BACK PIVOT (5) as shown in FIGURE 6. • Assemble four 3/8 X 3” BUTTON HEAD CAP SCREWS (17) and four STARLOCK WASHERS (42) to the the PILLOW BLOCKS (25) as shown in FIGURE 6.
  • Page 10 TIGHTEN! SET SCREWS 17 3/8 X 3” BUTTON HEAD FIGURE 7 STEP 7 • SECURELY assemble the BACK PIVOT (5) to the REAR FRAME (6) using four previously inserted 3/8 X 3” BUTTON HEAD CAP SCREWS (17), four RH WASHERS (23), four 3/8” SAE WASHERS (22), four 3/8” LOW HEIGHT LOCK NUTS (21) and four RH CAPS (28) as shown in FIGURE 7.
  • Page 11 FIGURE 8 3/8 X 2-3/4” 15 STEP 8 • SECURELY assemble the HANDLES (3) to the BACK PIVOT (5) using four RH CAPS (28), two 3/8 X 2-3/4” BOLTS (15), four 3/8” SAE WASHERS (22), four 3/8” RH WASHERS (23) and two 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE 8.
  • Page 12 FIGURE 9 3/8 X 2-3/4” 15 STEP 9 • SECURELY assemble the TOWER SUPPORT (7) to the TOWER (1) and the REAR FRAME (6) using eight RH CAPS (28), four 3/8 X 2-3/4” BOLTS (15), eight 3/8” SAE WASHERS (22), eight 3/8” RH WASHERS (23) and four 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE 9.
  • Page 13 FIGURE 10 3/8 X 1-1/4” 18 BUTTON HEAD STEP 10: • SECURELY assemble the BACK PAD (40) to the BACK PIVOT (5) using two 3/8 X 1-1/4” BUTTON HEAD BOLTS (18) and two 3/8” LOCK WASHERS (24) as shown in FIGURE 10. 3/8 X 2-3/4”...
  • Page 14 FIGURE 10 HEAVY WEIGHT OPTION STEP 13: • Insert the two GUIDE RODS (35) (found in SHROUD KIT box) into the base of the TOWER (1) as shown in FIGURE 13. Lubricate the GUIDE RODS (35) with a slicon or teflon spray that is available at most hardware stores. •...
  • Page 15 FIGURE 13 14 3/8 X 2-1/2” TIGHTEN! STEP 13: • SECURELY assemble the GUIDE ROD SUPPORT (4) to the TOWER (1) using four RH CAPS (28), two 3/8 X 2-1/2” BOLTS (14), four 3/8” RH WASHERS (23) and two 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE 13. (NOTE: Be sure to route cable through the hole of the GUIDE ROD SUPPORT (8) before tightening.) •...
  • Page 16 FIGURE 14 STEP 14: • The WEIGHT STACK LABEL sheet (38) includes labels for both lbs. and kgs. for both the standard and optional weight stacks. • Peel the backing off the WEIGHT STACK LABELS (38), line up sheet to the right of the selector opening and apply labels to the WEIGHT PLATES (36 or 37), starting with the HEAD PLATE (12) as shown in FIGURE 14.
  • Page 17 CABLE 3/8 X 1-3/4” 13 FIGURE 15 STEP 15: • Carefully route the CABLE around the pulley as shown. Make sure the CABLE is in the groove of the pulley. • SECURELY assemble the 4-1/2” PULLEY (39) to the vertical pulley bracket on the BACK PIVOT (5) using two RH CAPS (28), one 3/8 X 1-3/4”...
  • Page 18 FIGURE 17 3/8 X 1-3/4” 13 CABLE SEE NOTE CABLE DIAGRAM STEP 17: • SECURELY assemble the swivel end of the CABLE to the BACK PIVOT (5) using one 3/8 X 1-3/4” BOLT (13), two RH CAPS (28), two 3/8” RH WASHERS (23) and one 3/8” LOW HEIGHT LOCK NUT (21). (NOTE: SECURELY tighten, then back nut off 1/4 turn) (NOTE: If CABLE is too short, loosen bolts on HANDLES and slide HANDLES up.
  • Page 19 FRONT SHROUD FIGURE 18 STEP 18: • Assemble the PLACARD LABEL (33) or the FOREIGN LANGUAGE PLACARD LABEL (34) to the FRONT SHROUD as shown in FIGURE 18.

  • Page 20: Warranty Information

    • Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not spray lubricant directly on the Guide Rods. Thank you for purchasing the LifeFitness CLUB SERIES HORIZONTAL CALF. If unsure of proper use of equipment, call your local LifeFitness distributor or call the LifeFitness customer service department at...

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