Assembling The Ignition Module And Flywheel - Husqvarna T540 XP Workshop Manual

7.8 Assembling the ignition module and
the flywheel
1
Fit the flywheel onto the crankshaft journal. Turn
the flywheel until the key fits into the key slot on
the axle. See figure 19 Tighten the nut and screw
the pawls back on the flywheel.
The ignition module must be fitted as follows:
2
Pull the ignition module cabling through the
crankcase as outlined in Figure 20 and place the
ignition module in position.
3
Turn the flywheel so that the magnets are aligned
with the ignition module and place the plastic feeler
gauge, 521 03 13-01, between the lugs on the
ignition module and the flywheel magnets. See
Figure 21.
4
Tighten the screws for the ignition module and
remove the plastic feeler gauge. See Figure 21.
5
Fasten the ignition module cabling to the
contact strips in the handle part. See Figure 14
"Dismantling the ignition module and flywheel."
6
Fit the spark plug cap on the ignition cable.
Note! When fitting a new ignition module a hole
has to be made in the ignition cable for the spring.
Use the assembly pliers, 502 50 06-01. See Figure
22.
7
Pull the ignition cable through the tank unit to the
spark plug. See Figure 12, "Dismantling the ignition
module and flywheel."
8
Then fit the:
• Air filter cover.
• Vibration element.
• Oil pump cover and centrifugal clutch.
• Air guide rail and starter.
• Handle half and stop switch.
• Front hand guard. See section 3, "Assembling
the muffler".
• Guide bar and saw chain.
• Clutch cover
Fig 19
Fig 20
0,3 mm.
Fig 21
Fig 22
Repair instructions
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