Fagor QC-PDS Hardware Manual
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Fagor QC-PDS Hardware Manual

Fagor QC-PDS Hardware Manual

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Summary of Contents for Fagor QC-PDS

  • Page 1 DRIVE QC-PDS Hardware manual Ref.2003...
  • Page 2 · type of file: EC Declaration of Conformity · Fagor Automation S. Coop. will not be held responsible for any losses Registered trademarks or damage, direct, indirect or by chance that could result from that information and it will be the user's responsibility to use it.

  • Page 3: Table Of Contents

    External Auxiliary Power Supplies....................152 Bus Protection Module ........................166 5 SELECTING CRITERIA ......................... 175 Synchronous motor selection ......................175 Axis motor-drive matching ......................180 QC-PDS Asynchronous motor selection ....................... 182 HARDWARE Spindle motor-drive matching......................188 Selecting the main power supply....................190 Calculation for the input transformer power and cable section ............
  • Page 4 Electrical Safety, Environmental Conditions and EMC..............320 10 CONNECTION DIAGRAMS......................321 11 DIMENSIONS..........................323 Non-Regenerative Main Power Supplies ..................324 Regenerative Main Power Supplies ....................326 QC-PDS Single-Drives ..........................331 HARDWARE Dual-Drives............................. 342 Auxiliary Power Supplies ........................ 344 Bus Protection Module ........................346 Ref.2003...
  • Page 5 Asynchronous Motors........................357 Modular Drives ..........................359 Power Supplies ..........................360 Auxiliary Equipment........................361 Cables ............................362 Identification of Equipment ......................364 13 ANNEXES ............................367 ANNEX A1............................368 ANNEX A2............................369 ANNEX A3............................370 QC-PDS HARDWARE Ref.2003 · 5 ·...
  • Page 6 This page intentionally left blank QC-PDS HARDWARE Ref.2003 · 6 · · 6 ·...

  • Page 7: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY Manufacturer Fagor Automation S. Coop. B.º San Andrés 19; C.P. 20500, Mondragón, Gipuzkoa - Spain. We hereby declare, under our own responsibility that the product: DESIGNATION: DRIVE BRAND: FAGOR PRODUCT: QC-PDS SAFETY COMPONENT (acc. 2006/42/EC) consisting of the following modules and accessories:...
  • Page 8 MACHINERY DIRECTIVE Safe Torque Off function satisfies the requirements: IEC 61800-5-1:2007 IEC 61800-5-1:2007/AMD1:2016 IEC 61800-5-2:2016 IEC 61508-1:2010 (SIL 2) IEC 61508-2:2010 (SIL 2) IEC 61508-4:2010 (SIL 2) EN ISO 13849-1:2015 (Cat. 3, PL d) which are certified in: Z10 080353 0008 Rev.00 Certificate No.: TÜV SÜD, Notified Body 0123 In Mondragón, February 2020...
  • Page 10 Prinzipielle Voraussetzung für die Gültigkeit Zertifiziervertrag Grundlage für die Zertifikatserteilung ist die Prüf­ des Zertifikates: und Zertifizierordnung von TÜV SÜD Product Gültigkeit der zitierten normativen • Service. Prüfgrundlage(n) ist gegeben Mit Erhalt des Zertifikates erkennt der und zusätzlich bei Zertifikaten mit Berechtigung Zertifikatsinhaber die jeweils gültige Fassung der zur Verwendung eines Prüfzeichens bzw.

  • Page 11: Commercial Models

    COMMERCIAL MODELS SINGLE-AXIS DRIVE. Example: QC-DR-007-FS2-FS-MDU COMMERCIAL MODELS QUERCUS DRIVE 007 | 012 | 021 | 030 | 040 | 055 SINGLE-AXIS. PEAK 080 | 120 CURRENT (A) 160 | 225 INTERFACE SERCOS-II SERCOS-III DIRECT FEEDBACK FUNCTIONAL SAFETY - FS DUAL-USE - MDU DUAL-AXIS DRIVE.

  • Page 12: Ratings

    RATINGS QC-DR- 07+07 12+12 21+21 30+30 OUTPUT at X11A/X11B CONNECTORS 0-400 RATED VOLTAGE [V AC] 0-550 RATED FREQUENCY [Hz] 3.5/3.5 6.0/6.0 16.2 10.5/10.5 23.1 15.0/15.0 30.8 42.3 RATED CURRENT [Arms] 11.2 16.0 21.3 29.3 2.4/2.4 4.2/4.2 7.3/7.3 10.4/10.4 RATED POWER [kW] 3.3/3.3 5.6/5.6...

  • Page 13: About The Manual

    DANGER. In order to comply with the CE seal indicated on the component, check that the machine incorporating the QC-PDS system meets the specifications of Machine Directive 2006/42/CE. Before starting up the QC-PDS system, read the instructions in chapter 1 of this manual. Warning WARNING.

  • Page 14: About The Product

    Bear in mind that some of the features or applications described in this manual are dependent on the installed software version of the QUERCUS CNC. These considerations are indicated in the · man_qc_60_65_inst.pdf · CNC manual. QC-PDS HARDWARE Ref.2003 · 14 ·...

  • Page 15: Shipping Conditions, Storage, Decommission And Disposal

    Decommissioning and eliminating The machine manufacturer must indicate the procedure for shutting down the machine. Respect environmental regulations. Keep in mind that no QC-PDS servo units of the QUERCUS system comes with a battery. Bear in mind the storage and shipping requirements when getting rid of QC-PDS units.
  • Page 16   Previous I This page intentionally left blank QC-PDS HARDWARE Ref.2003 · 16 ·...

  • Page 17: Version History

    The version history shows the list of hardware elements that have been added to each manual version. Refer to the · man_qc_60_65_inst.pdf · CNC manual for the features included in the latest software version. Manual reference Events 2003 First version QC-PDS HARDWARE Ref.2003 · 17 ·...
  • Page 18   Previous II This page intentionally left blank QC-PDS HARDWARE Ref.2003 · 18 ·...

  • Page 19: Safety Conditions

    They must also know the current regulations and standards for preventing accidents that must be borne in mind when handling these units. FAGOR AUTOMATION shall not be held responsible of any physical or material damage originated from not complying with these basic safety rules.
  • Page 20 See chapter 8. INSTALLATION in this manual. It is up to the installer to comply with current regulations and standards regarding the ground connection of the QC-PDS system. Do not use the conduit as ground protection, use the protection ground wire inside the conduit.
  • Page 21 Precautions during repairs  Do not manipulate the inside of the unit. Only personnel authorized by FAGOR AUTOMATION may access the interior of this unit.  Do not handle the connectors with the unit connected to main AC power. Before handling the connectors (mains, moving power, feedback, ...) make sure that the unit is not connected to mains.

  • Page 22: Ec Declaration Of Conformity, Warranty Terms And Quality Certificates

    The Warranty Conditions are available in the downloads section of FAGOR’s corporate website at · type of file: General terms and conditions of purchase - warranty · http://www.fagorautomation.com The Quality Certificates are available from · The Company · tab on the FAGOR corporate website at · Quality > Quality Certificates · http://www.fagorautomation.com...

  • Page 23: Recommended Documentation

    Document Description Format Full description of the FM7/FM9 family of asynchronous man_fm7_fm9_motors.pdf motors of the FAGOR catalog and how to install them spanish/english with the FAGOR DDS servo drive system. Full description of the FXM/FKM family of synchronous man_fxm_fkm_motors.pdf servomotors of the FAGOR catalog and how to install spanish/english them with the FAGOR DDS servo drive system.
  • Page 24 M A B s e rv o d ri v e s ys t em a s we ll as t h eir spanish/english installation. Full description of the devices and equipment making man_qc_pds_hard.pdf up the QC-PDS servo drive system as well as their spanish/english installation. QC-PDS HARDWARE Ref.2003...

  • Page 25: Description

    DESCRIPTION The QUERCUS servo drive is part of an “electrical Power Drive System”, or QC-PDS, a term defined by IEC 61800-5-1. The QC-PDS consists of the following sub-systems:  The power supply  The servo drive  The electrical motors and their feedback devices (encoders) It has been designed to be used in industrial environments and is used in conjunction with the QUERCUS CNC to control machine movements.

  • Page 26: General Diagrams

                              QC-PDS HARDWARE               Ref.2003 F. H1/2 QUERCUS system with a non-regenerative QC-PS-025 main power supply and QC-DR--F...
  • Page 27 3,4 3*        6#  =/8>#&8*,/..#'  !!! /, /8?    5@*&,&@8! 8*,/.. QC-PDS A&)/55.&=/>.#!      HARDWARE @,#! A  &8*,/.. ,6#   /%B&.&/"? 5@C#"    *%55.? 8#B, ,@ ,6#  -/&8 5@C#"...
  • Page 28   "#6 ::  < != :!4 9:. 7    7     * 7         QC-PDS HARDWARE     , Ref.2003 F. H1/6 QUERCUS system with a QC-RPS--F regenerative main power supply and QC-DR--F...
  • Page 29 Q U E R CU S s y s t e m w i t h Q C - R P S - 1 6 0 - S N 0 r e g e n e r a t i v e p o w e r s u p p l y. SERCOS-II. General diagram. QC-PDS HARDWARE Ref.2003...

  • Page 30: System Description

    Mains filter Mandatory CHOKE Chokes* Mandatory * only for regenerative power supplies. QC-RPS-- Depending on users needs, the QC-PDS system may consist of the follow- ing modules: Power supplies ·Non-regenerative· power supplies. QC-PS- Stabilized regenerative power supplies QC-RPS-- (rectifier/booster) 24 V DC auxiliary power supply...

  • Page 31: System Configuration Diagrams

    · single-drive · QC-DR-X+X-FD2 · dual-drive · ER+TH+18/X+FAN · external braking resistor · · mandatory · Synchronous servomotors QC-PDS HARDWARE Ref.2003 F. H1/8 Configuration of the QC-PDS system with a non-regenerative QC-PS-025 power supply and a SERCOS-III interface. · 31 ·...
  • Page 32 QC-DR-X+X-FD2 · dual-drive · ER+TH+18/X+FAN · external braking resistor · · mandatory · QC-PDS HARDWARE Synchronous servomotors Ref.2003 F. H1/9 Configuration of the QC-PDS system with a non-regenerative QC-PS-045 power supply and a SERCOS-III interface. · 32 ·...
  • Page 33 · bus protection module · · optional · QC-PDS HARDWARE FM7/FM9 QC-DR-X-FX · asynchronous motor · Ref.2003 · single-drive · F. H1/10 Configuration of the QC-PDS system with a regenerative QC-RPS-030-F power supply and a SERCOS-III interface. · 33 ·...
  • Page 34 Mains connection: Three-phase TN/TT mains, 48 ... 62 Hz 400 (1-10 %) V AC to 480 (1+10 %) V AC Ref.2003 F. H1/11 Configuration of the QC-PDS system with a regenerative QC-RPS-160-SN0 power supply and a SERCOS-II interface. · 34 ·...

  • Page 35: Insulation Diagram Of A Machine System

           "        ! !       F. H1/12 Insulation diagram of a system · QUERCUS CNC + QC-PDS + MOTOR · in a machine. QC-PDS HARDWARE Ref.2003 · 35 ·...

  • Page 36: Stages Of The System Configuration

      Description Stages of the System Configuration The following steps are a reference to configure and install the QC-PDS system. NOTE. This QC-PDS system configuration process assumes that the motors of the system belong to the FAGOR AUTOMATION catalog. Bear in mind...

  • Page 37: Ambient And Operating Conditions

    IEC 60664-1 derating * The shipping and storage environment must be dry and dust free. ** Open IP xx , to be installed inside a cabinet or assembly that provides the required access protection. QC-PDS HARDWARE Ref.2003 · 37 ·...

  • Page 38: Electrical Conditions

    Electrical conditions Meets: Protection class Class I (with protection conductors) IEC 61800-5-1 Over-voltage, category III Contamination degree 2 Altitude 2 000 m asl Distribution systems: TN/TT. Diagrams with grounding on a vertex are not permitted QC-PDS HARDWARE Ref.2003 · 38 ·...

  • Page 39: Power Supplies

    See figure F. H1/1. The regenerative power supplies with the capacity to return energy to the mains are also part of the FAGOR QC-PDS driver system. They have a nameplate indicating the name of the model as QC-RPS--. They are connected to the three-phase mains after a passing through a main filter and a choke.

  • Page 40: Non-Regenerative Power Supplies

    Opening and closing click tool. Connectors under lid: A17. (+/-) DC BUS pins A18. +24 V DC | 7 A output QC-PDS F. H2/1 HARDWARE Non-regenerative power supply | size |1. QC-PS-025. Outside appearance. Ref.2003 · 40 · · 40 ·...
  • Page 41 Opening and Connectors under lid: closing click tool. A17. (+/-) DC BUS pins A18. +24 V DC | 7 A output F. H2/2 Non-regenerative power supply | size |1. QC-PS-045. Outside appearance. QC-PDS HARDWARE Ref.2003 · 41 ·...
  • Page 42 O v e r - v o l t a g e a t t h e D C B U S , t e m p e r a t u r e o f t h e Protections heatsink, hardware error, ballast overload. WARNING. The QC-PS-025 main power supply supports a line voltage of up to 480 (1+10 %) V AC. QC-PDS HARDWARE Ref.2003 · 42 · · 42 ·...
  • Page 43 2 000 m / 6 561 ft without loss of performance Operating vibration Shipping vibration 1.5 g Sealing degree Open IP xx.* QC-PDS Size HARDWARE Width in mm | in 78 | 3.1 Approx. mass in kg | lb 5.3 | 11.7 6.0 | 13.2...
  • Page 44 Distribution QC-PS-025 top view bottom view F. H2/3 Non-regenerative main power supply, QC-PS-025. Connector layout. QC-PS-045 top view bottom view QC-PDS HARDWARE Ref.2003 F. H2/4 Non-regenerative main power supply, QC-PS-045. Connector layout. · 44 · · 44 ·...
  • Page 45 (mm²) * Compliant with EN 60204-1, table 6 - method B2. The recommended cross-section can be smaller depending on the rated power demanded from the power supply. QC-PDS HARDWARE Pinout The pinout is printed on the connector as L1’/T1-L2’/T2-L3’/T3.
  • Page 46 The pinout is labeled on the connector as L1’/L2’/L3’/FE. NOTE. FE (Functional Earth) is functional earth or service earth. Installation See section, 8.5.1 CONNECTING THE MAIN POWER SUPPLY TO THE MAINS QC-PDS HARDWARE Ref.2003 · 46 · · 46 ·...
  • Page 47 Ref. 0 V DC for the connector I/Os DC BUS status BUS STATUS ·H· indicates that the DC BUS has finished charging. Module status. QC-PDS PS STATUS ·H· indicates that the module is ready and HARDWARE free of errors. Relay contact N. O. indicator for the...
  • Page 48 X15 connector. Pinout. Pin description X15 connector. Pin description. T. H2/5 Pin Signal Description External braking resistor/s connecting terminals. Installation See section, 8.5.6 CONNECTING THE EXTERNAL BRAKING RESISTOR(S) TO NON- REGENERATIVE POWER SUPPLIES. QC-PDS HARDWARE Ref.2003 · 48 · · 48 ·...
  • Page 49 A18 connector. Pin description. T. H2/6 Signal Description +24 V DC output supply for QC-PS-025 power supply. QC-PDS +24V +24 V DC +24 V DC input supply for QC-PS-045 power supply supplied HARDWARE by the QC-APS-15 external auxiliary power supply.
  • Page 50 DC BUS to be powered. Opening and closing click cover tool with bottom pivot hinge F. H2/8 A17 terminal. (+/-) DC BUS power connections. Installation See section, 8.4.1 PLATE CONNECTION IN THE POWER DC BUS. QC-PDS HARDWARE Ref.2003 · 50 · · 50 ·...
  • Page 51 Error. Soft-Start I. Intermittent (flashing). Push buttons RESET. Button to start up the integrated auxiliary power supply. NOTE. Non-functional button on the QC-PS-045 model. This model does not have an integrated auxiliary power supply. QC-PDS HARDWARE Ref.2003 · 51 ·...
  • Page 52  WARNING. If you are installing a NON-FAGOR external resistor and if its power is higher than any of the FAGOR resistors listed in that same cell of the table, then select the indicated micro- switch arrangement. Ignoring this warning MAY CAUSE THE DESTRUCTION of the resistor WITHOUT PRIOR WARNING.

  • Page 53: Regenerative Power Supplies

    Access lid for DC BUS with bottom pivot hinge. Opening and closing click tool Under cover: A17. (+/-) DC BUS pins Access lid for DC BUS with bottom QC-PDS pivot hinge. HARDWARE Opening and closing click tool. Under cover: A18.
  • Page 54 DC BUS under the cover A18. + 24 V DC input (-/+/+/-) M10 bolts of the DC BUS under removable cover QC-PDS HARDWARE M10 washers. M10 nut DIN 6923 Ref.2003 Tightening torque: 24 N·m F. H2/10 Regenerative power supply | size|9. QC-RPS-160-F. Outside appearance.
  • Page 55 A18. +24 V DC input -/+/+/- ) M10x20 bolts of the DC BUS under removable cover QC-PDS HARDWARE M10 washers. M10 nut DIN 6923 Ref.2003 Tightening torque: 24 N·m F. H2/11 Regenerative power supply | size|9. QC-RPS-160-SN0. Outside appearance.
  • Page 56 1 for a DC BUS voltage of 625 V DC. 2 for high temperatures, refer to derating graphs (derating characteristics). WARNING. The QC-RPS-030-F main regenerative power supply supports a line voltage of up to 480 (1+10 %) V AC. QC-PDS HARDWARE Ref.2003 · 56 · · 56 ·...
  • Page 57 2 for high temperatures, refer to derating graphs (derating characteristics). 3 see configurations for SELECTOR SWITCHES WARNING. The QC-RPS-160-SN0 main regenerative power supply supports a line voltage of up to 480 (1+10 %) V AC. QC-PDS HARDWARE Ref.2003 · 57 ·...
  • Page 58 390 | 15.3 Approx. mass in kg | lb 11 | 24.2 24 | 52.9 * Open IP xx, to be installed inside a cabinet or assembly that provides the required access protection. QC-PDS HARDWARE Ref.2003 · 58 · · 58 ·...
  • Page 59 1.6xPn for 4 minutes and it rests (no power) for 6 minutes. POWER YCLE at WITHOUT PREVIOUS LOAD 1 min 1 6xPn 4 min time QC-PDS HARDWARE F. H2/14 Cycle at Pmax without previous load. Ref.2003 · 59 ·...
  • Page 60 P S 1 1 4 6 1 4 5 1 3 4 1 2 5 1 0 0 QC-PDS HARDWARE ° C / ° F 4 0 / 1 0 4 3 5 / 9 5 4 5 / 1 1 3...
  • Page 61 Distribution QC-RPS-030-F B10A B10B A19/X11 E21B E21A top view F. H2/17 Regenerative power supplies. Size |3. SERCOS-III. Connector layout. QC-PDS HARDWARE Ref.2003 · 61 ·...
  • Page 62   Power supplies QC-RPS-160-F bottom view B10A B10B E21A E21B U1/U V1/V W1/W QC-PDS HARDWARE top view Ref.2003 F. H2/18 Regenerative power supplies. Size |9. SERCOS-III. Connector layout. · 62 · · 62 ·...
  • Page 63   Power supplies QC-RPS-160-SN0 bottom view U1/U V1/V W1/W QC-PDS HARDWARE top view Ref.2003 F. H2/19 Regenerative power supplies. Size |9. SERCOS-II Connector layout. · 63 ·...
  • Page 64 Pinout The pinout is printed on the connector as U1/U-V1/V-W1/W. Installation See section, 8.5.1 CONNECTING THE MAIN POWER SUPPLY TO THE MAINS QC-PDS HARDWARE Ref.2003 · 64 · · 64 ·...
  • Page 65 Pinout The label U1/U-V1/V-W1/W associated with the bolts is found on the upper part of the front plate. Installation See section, 8.5.1 CONNECTING THE MAIN POWER SUPPLY TO THE MAINS QC-PDS HARDWARE Ref.2003 · 65 ·...
  • Page 66 Pin Signal Description +24 V DC input from a regulated external auxiliary power supply. I < 100 mA Power GND Connections to the KAE4 relay coil controlling the - KM1 QC-PDS external power contactor. Refer to diagrams in ANNEXES HARDWARE Installation See section, refer to the diagram in ANNEX A3 ·...
  • Page 67 Flexible conductor cross-section with a ferrule, 1/2.5 with plastic sleeve (mm²) Pinout The pinout is printed on the connector as T1-T2-T3. Installation See section, for further details on this installation, see chapter 6. POWER LINE CONNECTION of this manual. QC-PDS HARDWARE Ref.2003 · 67 ·...
  • Page 68 0 V reference of the digital inputs: ERROR RESET - pin 1 - SPEED ENABLE - pin 2 - RPS ENABLE - pin 3 - QC-PDS Normally open (N. O.) relay contact that SYSTEM OK HARDWARE indicates the unit status.
  • Page 69 A18 connector. Pin description. T. H2/17 Signal Description +24V +24 V DC +24 V DC input 0 V DC Power supply reference Installation See section, 8.5.12 CONNECTING THE +24 V DC FROM AN AUXILIARY POWER SUPPLY. QC-PDS HARDWARE Ref.2003 · 69 ·...
  • Page 70 565/800V DC, feeding both the power supply and the drives connected to Opening and closing click cover tool with bottom pivot hinge. F. H2/23 A17 terminal. (+/-) DC BUS power connections. Installation See section, 8.4.1 PLATE CONNECTION IN THE POWER DC BUS. QC-PDS HARDWARE Ref.2003 · 70 · · 70 ·...
  • Page 71 See section, 2.2 CONNECTION TREE in the QUERCUS CNC installation manual · man_qc_60_65_inst.pdf · for more information on the identification of the modules connected to the SERCOS-III bus. See section, INTERCONNECTION on 8.6.3 SERCOS-III CONNECTIONS. QC-PDS HARDWARE Ref.2003 · 71 ·...
  • Page 72 NOTE. Only available at the QC-RPS-160-SN0 model. Connector that consists of a SERCOS-II signal receiver and emitter (IN, OUT) and may be used to connect the QC-PDS system with the CNC that controls the axes. The connection is made through fiber optic lines and it has a ring structure.
  • Page 73   Power supplies X1 connector. Internal communication bus NOTE. Only available at the QC-RPS-160-SN0 model. Installation See section, 8.5.5 CONNECTING THE INTERNAL COMMUNICATION BUS. QC-PDS HARDWARE Ref.2003 · 73 ·...
  • Page 74 Reference of power supply N. C. Not connected Reserved N. C. Not connected Reserved CHASSIS Cable shield * Reserved pins must not be connected. Installation See section, 8.6.9 RS-232 SERIAL LINE CONNECTION. QC-PDS HARDWARE Ref.2003 · 74 · · 74 ·...
  • Page 75 Meaning Physical connection established D10 LINK No connection No activity Establishing SERCOS-III LIT FIXED communication ·active port· (not blinking) QC-PDS D11 ACTIVITY 2 Hz. Software update procedure or HARDWARE inactive port. Blinking 4 Hz. SERCOS-III communication established ·active port· Ref.2003 Push buttons Push buttons not provided.
  • Page 76  FAULT ON. Red LED on, not blinking. It indicates that there is an error either at the power supply or in some module of the QC-PDS system. The error will be shown on the electronic status display of the power supply - see the section electronic status indicator below.
  • Page 77 Setpoint for the DC BUS voltage Both switches located to the right of the electronic status display and beside the RESET button may be used to program a particular voltage QC-PDS setpoint at the power DC BUS. HARDWARE Depending on the selected switch settings (configurations), the power...
  • Page 78 Select this configuration if V 400 V AC. If the features required by the system are not met, choose another switch configuration to obtain a higher DC BUS voltage. QC-PDS ·4· line HARDWARE RB6 operating mode. Maintain 1.41xV . The voltage value of the 1.41 Vline...
  • Page 79 WinDDSSetup application · select the QCRPS input in the “BootType” window after clicking the BOOT icon ·. With software version 01.05 or higher, it enables the SERCOS-II transmission speed to be viewed and edited without having to access the WinDDSSetup. QC-PDS HARDWARE Ref.2003 · 79 ·...
  • Page 80   Power supplies QC-PDS HARDWARE Ref.2003 · 80 ·...

  • Page 81: Drives

    DRIVES The drives that make up the FAGOR QuerCus-Power Drive System are modular and stackable and have a nameplate indicating the model QC-DR- -F (for single-drive systems) and QC-DR-+-FD2 (for dual-drive systems). The system is connected directly through its main power supply to a three- phase mains with a nominal line voltage between 400 (1-10 %) V AC and 480 (1+10 %) V AC and a line frequency between 50 (1-4.0 %) Hz and 60...

  • Page 82: Single-Drives

    Motor feedback A18. +24 V DC | 0.7-0.9 A input A17. (+/-) DC BUS terminals under cover QC-PDS HARDWARE Access lid to DC BUS. Opening and closing click tool Ref.2003 F. H3/1 Single-drive | size|1 | SERCOS III interface. QC-DR--F. Outside appearance.
  • Page 83 +24 V DC | 1.2 A input under cover A17. (+/-) DC BUS terminals under cover A17. Access lid to DC BUS. QC-PDS Opening and closing click tool (+/-) DC BUS terminals HARDWARE under cover Access lid to DC BUS. Opening and closing click tool Ref.2003...
  • Page 84 +24V DC | 8.5 A A17. input (+/-) BUS DC under lid Four (-/+/+/-) M10 bolts of the DC BUS under removable cover QC-PDS HARDWARE M10 washers Ref.2003 M10 nut DIN 6923 F. H3/3 Single-drive | size|9 | SERCOS-III interface. QC-DR-275-FS2. Outside appearance.
  • Page 85 +24V DC | 8.5 A A17. input (+/-) BUS DC under lid Four (-/+/+/-) M10 bolts of the DC BUS under removable cover QC-PDS HARDWARE M10 washers. M10 nut DIN 6923 Ref.2003 F. H3/4 Single-drive | size|9 | SERCOS-II interface. QC-DR-275-SS2. Outside appearance.
  • Page 86 PS1 (kW) 12.1 15.2 20.8 33.2 48.5 106.7 16.2 20.4 27.9 44.5 65.0 143.0 PS1 (hp) 15.7 19.8 27.0 43.2 63.0 117.3 PS6-40% (kW) 21.0 26.5 36.2 57.9 84.4 157.2 PS6-40% (hp) QC-PDS HARDWARE Ref.2003 · 86 · · 86 ·...
  • Page 87 100 Hz · depends on the motor/drive set · * The recommended cross-section depends on the rated operating power of the connected motor. ** Equal to or higher than 550 Hz, only for QC-DR-...- MDU (dual-use). QC-PDS HARDWARE Ref.2003 · 87 ·...
  • Page 88 Approx. mass in kg | lb 4.8 | 10.6 6.0 | 13.2 10.6 | 23.4 24.0 | 52.9 Open IP xx , to be installed inside a cabinet or assembly that provides the required access protection. QC-PDS HARDWARE Ref.2003 · 88 · · 88 ·...
  • Page 89 10 minute cycle, it works at constant current of IS6- 40% for 4 minutes and without a load for 6 minutes (with magnetizing current = 0.7 x rated current I QC-PDS HARDWARE F. H3/7 Load cycle S6-40%.
  • Page 90 55 131 5.3 10.6 F. H3/9 Current derating at 4 kHz. QC-DR-012-F single-drive for feed axis. QC-DR-021-F QC-DR-021-F · feed axis · Tamb. Imax. QC-PDS M A X 2 1 . 0 °C °F HARDWARE 95 10.5 21.0 40 104 10.5 21.0 1 0 .
  • Page 91 5 5 / 1 3 1 4 0 / 1 0 4 4 5 / 1 1 3 5 0 / 1 2 2 55 131 27.6 35.9 QC-PDS HARDWARE F. H3/14 Current derating at 4 kHz. QC-DR-040-F single-drive for spindle. Ref.2003 · 91 ·...
  • Page 92 80.0 45 113 61.5 80.0 50 122 57.2 74.3 ° C / ° F QC-PDS 55 131 52.1 67.8 3 5 / 9 5 4 0 / 1 0 4 4 5 / 1 1 3 5 0 / 1 2 2...
  • Page 93 5 5 / 1 3 1 F. H3/21 Current derating at 4 kHz. QC-DR-275- single-drive for spindle. for switching frequencies of fc = 8 kHz QC-DR-007-F QC-DR-007-F · feed axis · QC-PDS Tamb. Imax. HARDWARE °C °F M A X 7 .
  • Page 94 °C °F 2 2 . 8 95 17.5 22.8 1 7 . 5 40 104 17.5 22.8 QC-PDS 45 113 17.5 22.8 ° C / ° F 50 122 16.6 21.6 HARDWARE 3 5 / 9 5 4 0 / 1 0 4...
  • Page 95 45 113 30.0 39.0 ° C / ° F 50 122 28.8 37.5 QC-PDS 3 5 / 9 5 4 0 / 1 0 4 4 5 / 1 1 3 5 0 / 1 2 2 5 5 / 1 3 1 55 131 27.1...
  • Page 96 91.0 45 113 70.0 91.0 ° C / ° F 50 122 63.6 82.6 QC-PDS 55 131 56.9 74.0 3 5 / 9 5 4 0 / 1 0 4 4 5 / 1 1 3 5 0 / 1 2 2...
  • Page 97 4 0 / 1 0 4 4 5 / 1 1 3 5 0 / 1 2 2 5 5 / 1 3 1 55 131 123.5 135.8 F. H3/35 Current derating at 8 kHz. QC-DR-275- single-drive for spindle. QC-PDS HARDWARE Ref.2003 · 97 ·...
  • Page 98   Drives 3.1.5 Single drive-motor matching FKM.A..0. | QC-DR--F T. H3/9 Selecting the FAGOR QC-DR--F feed axis drives for non-ventilated FKM.A..0. servomotors. QC-DR-007 QC-DR-012 QC-DR-021 QC-DR-030 QC-DR-040 QC-DR-055 Drive peak torque in N·m Mp/Mo Mp/Mo Mp/Mo Mp/Mo Mp/Mo Mp/Mo FKM12.45A...
  • Page 99 11.0/15.5 11.0/20.0 QC-DR-080-F QC-DR-080-F FM7-D150-S1D0-E03 95.5/140.0 35.8/62.0 15.0/22.0 15.0/26.0 QC-DR-120-F QC-DR-080-F FM7-D185-S1D0-E03 117.8/165.5 44.2/76.4 18.5/26.0 18.5/32.0 QC-DR-120-F QC-DR-120-F FM7-D220-S1D0-E03 140.0/210.0 52.5/95.5 22.0/33.0 22.0/40.0 * install the QC-DR-080-F drive using a delta (triangle) winding connection. QC-PDS HARDWARE Ref.2003 · 99 ·...
  • Page 100 350.0/426.0 37/45 QC-DR-160-F QC-DR-160-F FM9-B055-C5C-E01-A 525.2/687.5 55/72 QC-DR-225-F QC-DR-225-F FM9-B071-C5C-E01 706.0/1002.0 74/105 QC-DR-275-F QC-DR-275-F FM9-A100-C5C-E01 636.6/865.8 100/136 QC-DR-275-F FM9-B113-C5C-E01 1079.0/1461.0 113/153 QC-DR-275-F FM9-A130-C5C-E01 827.6/1133.1 130/178 Only for a S1 duty cycle. QC-PDS HARDWARE Ref.2003 · 100 · · 100 ·...
  • Page 101 Nr of poles Gap (mm) 7.62 Min./max. tightening torque for S  4 mm² (N·m) 0.5/0.6 Min./max. tightening torque for S  4 mm² (N·m) 0.7/0.8 QC-PDS Flat screwdriver, size (mm) 0.6 x 3.5 HARDWARE Minimum section (mm²) T. H3/5 See table Maximum section permitted (mm²)
  • Page 102 Maximum section permitted (mm²) Maximum nominal input current (A) Connection data Length to strip (mm) Pinout The pinout is printed on the connector as U-V-W . Installation See section, 8.5.3 MOTOR POWER CONNECTION. QC-PDS HARDWARE Ref.2003 · 102 · · 102 ·...
  • Page 103 See table Maximum section permitted (mm²) Maximum nominal input current (A) 92.3 Connection data Length to strip (mm) Pinout The pinout is printed on the connector as U1/U-V1/V-W1/W. Installation See section, 8.5.3 MOTOR POWER CONNECTION. QC-PDS HARDWARE Ref.2003 · 103 ·...
  • Page 104 QC-DR-275- FAGOR provides M10 nuts and washers as accessories, but not the terminals that must be pre-crimped at the end of each MPC-1xS single-pole cable before making the connection for each phase. See the figure.
  • Page 105 Power GND Brake (+) Brake (-) The pinout is printed on the connector as B-, B+, -, +. Installation See section, FEED AXIS SERVOMOTOR WITH BRAKE on 8.5.3 MOTOR POWER CONNECTION. QC-PDS HARDWARE Ref.2003 · 105 ·...
  • Page 106 See section, 2.2 CONNECTION TREE in the QUERCUS CNC installation manual · man_qc_60_65_inst.pdf · for more information on the identification of the modules connected to the SERCOS-III bus. See section, INTERCONNECTION on 8.6.3 SERCOS-III CONNECTIONS. QC-PDS HARDWARE Ref.2003 · 106 ·...
  • Page 107 NOTE. Only available at the QC-DR-275-SS2 model. Connector that consists of a SERCOS-II signal receiver and emitter (IN, OUT) and may be used to connect the QC-PDS system with the CNC · NO QUERCUS · that controls the axes. The connection is made through fiber optic lines and it has a ring structure.
  • Page 108 Reference of power supply N. C. Not connected Reserved N. C. Not connected Reserved CHASSIS Cable shield * Reserved pins must not be connected. Installation See section, 8.6.9 RS-232 SERIAL LINE CONNECTION. QC-PDS HARDWARE Ref.2003 · 108 · · 108 ·...
  • Page 109 Safe Torque Off signal, channel 2 STO2 UN: 24 (1±10 %) V DC; Ityp: 6 mA; I< 8 mA STOGND2 0 V reference, Safe Torque Off, channel 2 QC-PDS Output for STO diagnosis of the axis HARDWARE STOFBa UN: 40 (1±10 %) V DC;...
  • Page 110 Safe Torque Off signal, channel 2 STO2 UN: 24 (1±10 %) V DC; Ityp: 6 mA; I< 8 mA STOGND2 0 V reference, Safe Torque Off, channel 2 QC-PDS Output for STO diagnosis of the axis HARDWARE STOFBa UN: 40 (1±10 %) V DC;...
  • Page 111 CLOCK/CLOCK · EnDat/SSI · signals CLK+/REQ+ REQ/REQ · FeeDat · signals CLK-/REQ- +5 V DC Supply voltage +5 V DC Supply voltage QC-PDS 0 V DC Reference of power supply HARDWARE 0 V DC Reference of power supply TEMP- Negative polarity of the thermistor...
  • Page 112 Reference of power supply Reference of power supply 0 V DC Not connected N. C. +8 V DC Supply voltage N. C. Not connected QC-PDS HARDWARE Installation See section, 8.6.2 DIRECT FEEDBACK CONNECTION. Ref.2003 · 112 · · 112 ·...
  • Page 113 CLK- DATA+ DATA/DATA · EnDat/SSI · signals DATA- +5 V DC Supply voltage +5 V DC Supply voltage QC-PDS 0 V DC Reference of power supply HARDWARE 0 V DC Reference of power supply TEMP- Negative polarity of the thermistor...
  • Page 114 0 V DC Reference of power supply 0 V DC Reference of power supply N. C. Not connected Supply voltage +8 V DC QC-PDS Not connected N. C. HARDWARE Installation See section, 8.6.2 DIRECT FEEDBACK CONNECTION. Ref.2003 · 114 ·...
  • Page 115 UN: 24 (1±10 %) V DC; Ityp: 6 mA; I< 8 mA SBCGND1 Reference 0 V, Safe Brake Control, channel 1 Safe Brake Control signal, channel 2 SBC2 QC-PDS UN: 24 (1±10 %) V DC; Ityp: 6 mA; I< 8 mA SBCGND2 HARDWARE Reference 0 V, Safe Brake Control, channel 2...
  • Page 116 +24 V DC voltage input 0 V DC Reference 0 V DC Installation 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² QC-PDS 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² HARDWARE Ref.2003 F. H3/50 A18 connector. +24 V DC connections among units.
  • Page 117 F. H3/51 A17 terminals. Cover opening and location. Size|1 units, width = 78 mm Size|3 units, width = 156 mm Size|9 units, width = 390 mm QC-PDS HARDWARE Ref.2003 F. H3/52 A17 terminals. Cover opening and location on single drives.
  • Page 118 2.5 mm² F. H3/53 A17 terminals. Attaching the DC BUS to adjacent units. MANDATORY. The tightening torque to secure the plates to these connection terminals must be between 2.3 and 2.8 N·m. QC-PDS HARDWARE Ref.2003 · 118 · · 118 ·...

  • Page 119: Status Indicator Led's

      Drives Status indicator LED's For models QC-DR--F Single QC-DR--F drives by FAGOR have four status indicator LEDs. D8|D9 status leds Configuration and error status leds. Modes Meaning Blinking with t ON at 20 % Blinking with t ON at 80 %...
  • Page 120 When the red LED is on, it indicates there is a drive error. To determine the error, connect the drive via the RS-232 serial line to a computer · see section, 7.7 RS-232 SERIAL LINE CABLE · and run FAGOR’S application WinDDSSetup previously installed on it.

  • Page 121: Dual-Drives

    Motor feedback B-axis E21A. Motor feedback A-axis A18. +24 V DC | 0.7-0.9 A input A17. QC-PDS (+/-) DC BUS terminals HARDWARE under cover Access lid to DC BUS. Ref.2003 Opening and closing click tool F. H3/54 Dual-drive | size|1 | SERCOS-III interface. QC-DR-+-FD2. Outside appearance.
  • Page 122 < 90 % (non condensing) at 45 °C (113 °F) Maximum altitude without 2 000 m (6 561.6 ft) above sea level loss of features Operating vibration Shipping vibration 1.5 g QC-PDS Sealing degree Open IP xx.* HARDWARE size |1 size |1 size |1...
  • Page 123 10 minute cycle, it works at constant current of IS6- 40% for 4 minutes and without a load for 6 minutes (with magnetizing current = 0.7 x rated current I QC-PDS HARDWARE F. H3/57 Load cycle S6-40%.
  • Page 124 · two feed axes · Tamb. Imax. M A X 2 1 . 0 °C °F 35 95 10.5 21.0 QC-PDS 40 104 10.5 21.0 1 0 . 5 HARDWARE 45 113 10.5 21.0 ° C / ° F 50 122 10.5 21.0...
  • Page 125 °C °F M A X 1 9 . 6 35 95 9.8 19.6 40 104 9.8 19.6 9 . 8 QC-PDS 45 113 9.8 19.6 ° C / ° F HARDWARE 50 122 9.2 18.4 4 0 / 1 0 4...
  • Page 126 4 5 / 1 1 3 5 0 / 1 2 2 5 5 / 1 3 1 55 131 13.5 27.0 F. H3/65 Current derating at 8 kHz. QC-DR-30+30-FD2 dual-drive for two feed axes. QC-PDS HARDWARE Ref.2003 · 126 · · 126 ·...
  • Page 127   Drives 3.3.5 Dual drive-motor matching FKM.A..0. | QC-DR-+-FD2 T. H3/29 Selecting the FAGOR QC-DR-+-FD2 feed axis drives for the control of two non-ventilated FKM.A..0. servomotors, one for each axis. QC-DR-07+07 QC-DR-12+12 QC-DR-21+21 QC-DR-30+30 Drive peak torque in N·m...
  • Page 128 See table Maximum section permitted (mm²) Maximum nominal input current (A) 15.0 Connection data Length to strip (mm) Pinout QC-PDS The pinout is printed on the connectors as U-V-W. HARDWARE Installation See section, 8.5.3 MOTOR POWER CONNECTION. Ref.2003 · 128 ·...
  • Page 129 Power GND Brake (+) Brake (-) The pinout is printed on the connector as B-, B+, -, +. Installation See section, FEED AXIS SERVOMOTOR WITH BRAKE on 8.5.3 MOTOR POWER CONNECTION. QC-PDS HARDWARE Ref.2003 · 129 ·...
  • Page 130 QC-SBC-FLEX- > 7 m NOTE. This cable is only available upon request. Installation See section, 2.2 CONNECTION TREE in the QUERCUS CNC installation manual. See section INTERCONNECTION on 8.6.3 SERCOS-III CONNECTIONS. QC-PDS HARDWARE Ref.2003 · 130 · · 130 ·...
  • Page 131 0 V reference, Safe Torque Off, channel 1 Safe Torque Off signal, channel 2 STO2 UN: 24 (1±10 %) V DC; Ityp: 6 mA; I< 8 mA QC-PDS STOGND2 0 V reference, Safe Torque Off, channel 2 HARDWARE Output for STO diagnosis of the axis STOFBa UN: 40 (1±10 %) V DC;...
  • Page 132 Safe Torque Off signal, channel 2 STO2 UN: 24 (1±10 %) V DC; Ityp: 6 mA; I< 8 mA STOGND2 0 V reference, Safe Torque Off, channel 2 QC-PDS Output for STO diagnosis of the axis HARDWARE STOFBa UN: 40 (1±10 %) V DC;...
  • Page 133 Reference of power supply 0 V DC Reference of power supply TEMP- Negative polarity of the thermistor +8 V DC Supply voltage QC-PDS TEMP+ Positive polarity of the thermistor HARDWARE Installation See section, 8.6.1 MOTOR FEEDBACK CONNECTION. Ref.2003 · 133 ·...
  • Page 134 0 V DC Reference of power supply TEMP- Negative polarity of the thermistor +8 V DC Supply voltage Positive polarity of the thermistor TEMP+ QC-PDS HARDWARE Installation See section, 8.6.1 MOTOR FEEDBACK CONNECTION. Ref.2003 · 134 · · 134 ·...
  • Page 135 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² 2.5 mm² QC-PDS HARDWARE Ref.2003 F. H3/73 A18 connector. Installation. See section, 8.5.12 CONNECTING THE +24 V DC FROM AN AUXILIARY POWER SUPPLY. · 135 ·...
  • Page 136 2.5 mm² 2.5 mm² F. H3/75 A17 terminals. Attaching the DC BUS to adjacent units. MANDATORY. The tightening torque to secure the plates to these QC-PDS connection terminals must be between 2.3 and 2.8 N·m. HARDWARE Ref.2003 · 136 ·...

  • Page 137: Status Indicator Led's

      Drives Status indicator LED's FAGOR QC-DR-+-FD2 dual-drives have four status indicator LEDs. D8|D9 status leds Configuration and error status leds. Modes Meaning Blinking with t ON at 20 % Blinking with t ON at 80 % Left (led D8) / right (led D9) alternate blinking...
  • Page 138   Drives QC-PDS HARDWARE Ref.2003 · 138 ·...

  • Page 139: Auxiliary Modules

    AUXILIARY MODULES Besides the main power supplies and the drives making up the FAGOR QC-PDS system, there is a set of auxiliary units that are also part of the system and are used to perform a specific function. Hence, we refer to: ...

  • Page 140: Mains Filters

    Particularly, the standard IEC 61800-3 for category C3 and the standard IEC 61800-5-2 for immunity. The main filters included in the FAGOR catalog and required for QC-PDS systems are the MAIN FILTER A-A. These are installed between mains and the QC-PDS system and whose...
  • Page 141 INFORMATION. Place this filter close to the main power supply. Chapter 8. INSTALLATION shows the procedure that must be followed to properly install mains filters. Chapter 11. DIMENSIONS of this manual shows the dimensions. QC-PDS HARDWARE Ref.2003 · 141 ·...

  • Page 142: Chokes

    T1-T2-T3. The nominal line voltage must be between 400 (1-10 %) V AC and 480 (1+10 %) V AC and the line frequency between 50 (1-4.0 %) Hz and 60 (1+3.3 %) Hz. These CHOKES are supplied by FAGOR on request. 4.2.1 Outside appearance...
  • Page 143 PTC thermistor. N.A. Range Ta: 70 °C ... 155 °C PTC thermistor output to the PLC input GND/24VDC. +24 V DC input from an outside auxiliary power supply QC-PDS serial number HARDWARE Characteristics plate Eyebolts for Ref.2003 Fans handling the unit F.
  • Page 144 Approx. mass without packing 87 kg / 191.8 lb Approx. mass with packing 99 kg / 218.2 lb Operating ambient temperature 0°C / 60°C (32°F / 140°F) QC-PDS Storage temperature -20°C / 60°C (-4°F / 140°F) HARDWARE Relative humidity < 90 % (non condensing at 45°C / 113°F) Max.
  • Page 145 CHOKE to the power supply must never exceed two meters in length and it needs to be shielded. Installation See section, 6.6 CHOKE to carry out a proper installation. See dimensions in section, 11.9 CHOKES. QC-PDS HARDWARE Ref.2003 · 145 ·...

  • Page 146: External Braking Resistors

    A. With external thermostat, B. With internal thermostat. ER+TH-18/+FAN independent resistors are external electrical resistors used with QC-PS- non-regenerative power supplies. They have an internal thermostat and come with a single-phase 220 V AC cooling fan. QC-PDS HARDWARE ER+TH-18/1000+FAN ER+TH-18/1500+FAN ER+TH-18/2000+FAN Ref.2003...
  • Page 147 Approx. mass in kg/lb 6.0 /13.2 7.0/15.4 8.0/17.6 QC-PDS * To maintain a sealing protection of IP 65, the surface temperature of the HARDWARE resistor must not exceed 200°C / 392°F. WARNING. Careful with the surface of these resistors. Remember that its temperature may exceed 300°C/572°F.
  • Page 148 The user will select the required resistor model to be installed according to table T. H4/10 and depending on the energy to be dissipated in the application. FAGOR supplies the resistor upon request. Therefore, use the attached table to select the resistor for your QC-PS-...

  • Page 149: Thermostats Associated With External Resistors

    Thermostats Associated with External Resistors 4.4.1 Outside appearance F. H4/6 External thermostat. Outside appearance. 4.4.2 Technical data All external Ballast resistors currently available in the FAGOR catalog come with a thermostat. They are classified as: THERMOSTAT RESISTOR MODEL Internal ER+TH-18/1800, ER+TH-18/2200...

  • Page 150: Capacitor Module

    Maximum voltage at the bus 797 V DC Operating ambient temperature 0°C/45°C (32°F/113°F) Storage temperature -25°C/60°C (-13°F/140°F) Relative humidity < 90 % (non condensing at 45°C/113°F) QC-PDS Operating vibration HARDWARE Shipping vibration 1.5 g Sealing degree Open IP xx * Size Ref.2003...
  • Page 151 If this module is installed, it can be done with the DC BUS in any position, although it is recommended to have it located at one end. FAGOR supplies each module with two plates for connecting the DC BUS to the (+/-) A17 terminals.

  • Page 152: External Auxiliary Power Supplies

    This auxiliary power supply includes protection against output over-current, over-voltage and short-circuits.  Gently start the QC-RPS--F regenerative main power supplies using the soft-start circuit. QC-PDS  Protect the motor against voltage peaks using the integrated · snubber · HARDWARE circuit.
  • Page 153 DC BUS when dynamic motor braking is required in the event of a mains power outage. WARNING. NEVER connect the 24 V DC under cover outputs (A18 connector) between installed QC-APS3-15 auxiliary power supplies or QC- APS3-15 power supplies. QC-PDS HARDWARE Ref.2003 · 153 ·...
  • Page 154 Use this connector on A18 if the unit is installed at the far left end of the DC BUS. A18. +24 V DC output A17. (+/-) DC BUS Flat plate QC-PDS HARDWARE D7. Non-functional Stepped plate Ref.2003 F. H4/9 +24 V DC auxiliary power supply | size |0. QC-APS-15. Outside appearance.
  • Page 155 Use this connector on A18 if the unit is installed at the far left end of the DC BUS. A18. +24 V DC output A17. Flat plate (+/-) DC BUS QC-PDS HARDWARE D7. Non-functional Stepped plate Ref.2003 F. H4/10 +24 V DC auxiliary power supply + soft-start + snubber | size |0. QC-APS3-15. Outside appearance.
  • Page 156 3.6 / 7.9 * Open IP xx, to be installed inside a cabinet or assembly that provides the required access protection. QC-PDS INFORMATION. In case of micro-surges or total mains power outage, this module ensures the stability of the +24 V DC to feed the control circuits of the drives connected to the DC...
  • Page 157 4.6.3 Connectors NOTE. All the connectors of the unit are polarized and they can only be connected in one position to avoid any improper connections. Distribution QC-APS-15 top view QC-PDS F. H4/11 HARDWARE QC-APS-15. Connector layout. Ref.2003 · 157 ·...
  • Page 158   Auxiliary modules QC-APS3-15 top view F. H4/12 QC-APS3-15. Connector layout. QC-PDS HARDWARE Ref.2003 · 158 ·...
  • Page 159 (mm²) Pinout The pinout is printed on the connector as L1’-L2’-L3’-FE. NOTE. FE (Functional Earth) is functional earth or service earth. Installation See section, 8.5.9 CONNECTING THE AUXILIARY POWER SUPPLY TO THE MAINS. QC-PDS HARDWARE Ref.2003 · 159 ·...
  • Page 160 0 V DC SOFT-START F. H4/13 X33 connector. Pinout. Pin description X33 connector. Pin description. T. H4/14 QC-PDS Pin Signal Description HARDWARE Closing/opening of relay contacts to activate/deactivate the Da + SOFT-START circuit of the DC BUS load. Db -...
  • Page 161 In this case, use the four supplied plates (two flat and two stepped) to make the connection. See the figure. QC-CM-75 QC-APS-15 QC-PS-045 QC-DR-X-FS2 QC-DR-X-FS2 QC-PDS F. H4/15 HARDWARE (+/-) A17 terminals. Connection of the power DC BUS of the QC-APS-15 alongside a QC-CM-75 capacitor module on one end. Ref.2003...
  • Page 162 F. H4/16 A17 terminal. Attaching the DC BUS of the QC-BPM-100 in the interior position. MANDATORY. The tightening torque to secure the plates to these connection terminals must be between 2.3 and 2.8 N·m. QC-PDS HARDWARE Ref.2003 · 162 ·...
  • Page 163 The connection is made using two 2.5 mm² conductors to connect, respectively, the +24V/GND terminals of the QC-APS-15 auxiliary power supply with the under cover +24V/GND terminals of the adjacent QC-PS- 045 power supply. See the figure. QC-PDS HARDWARE Ref.2003 QC-APS-15 QC-PS-045-FX...
  • Page 164 +24V/GND terminals of the adjacent QC-RPS- -F power supply. See the figure. QC-BPM-100 QC-RPS-030-FF2 QC-DR-40-FS2 QC-APS3-15 QC-DR-30+30-FD2 F. H4/18 A18 connector. +24 V DC output of the QC-APS3-15 auxiliary power supply. QC-PDS HARDWARE Ref.2003 · 164 ·...
  • Page 165  RESET. Initialization button on the auxiliary power supply. This button allows the user to return the equipment to the same initial conditions (reset) after an anomaly from the table above has been noticed. QC-PDS Other considerations HARDWARE WARNING. The auxiliary power supplies carry out the task of supplying the electrical control circuits and signals to manage the other modules connected to the DC BUS.

  • Page 166: Bus Protection Module

    39 mm QC-BPM-100 QC-BPM-100 QC-BPM-100 commercial model is installed in QC-PDS systems where there is a: Synchronous spindle and only when required by the application.  Purpose. Protect the power semi-conductors · IGBTs · of the drive that...
  • Page 167 A18. +24 V DC input A17. Under cover (+/-) DC BUS terminals Access lid for DC BUS with bottom pivot hinge. Opening and closing click tool QC-PDS HARDWARE Flat plate Stepped plate Ref.2003 F. H4/20 . Outside appearance. QC-BPM-100 · 167 ·...
  • Page 168 CONTROL DEL RESET INTERMEDIATE IGBT CIRCUIT CONTROL CIRCUITO INTERMEDIO QC-BPM OK BPM OK. DRIVER 24 V DC IGBT 0 V DC DRIVER POWER SUPPLY FUENTE DE ALIMENTACIÓN IGBT F. H4/21 . Block diagram. QC-BPM-100 QC-PDS HARDWARE Ref.2003 · 168 ·...
  • Page 169 NOTE. All the connectors of the unit are polarized and they can only be connected in one position so as to avoid any improper connections. Distribution front view top view F. H4/22 QC-BPM-100. Connector layout. QC-PDS HARDWARE Ref.2003 · 169 ·...
  • Page 170 When the control circuit is supplied with +24 V DC (A18 connector) the module runs an internal test. If it runs OK, it closes the status QC-BPM OK status contact · pins 3 and 4 ·. QC-PDS This contact stays closed while the supplied +24 V DC are maintained HARDWARE and internally the module runs properly.
  • Page 171 R1. R3 terminal connections for a third ER+TH-18/1000 brake resistor in parallel with R1 and R2. Installation See section, 8.5.7 CONNECTING THE EXTERNAL BRAKING RESISTORS FOR THE QC-PDS QC-BPM-100. HARDWARE D57, Status lights FAULT  FAULT. Top LED red. There is an error.
  • Page 172 See the figure. QC-BPM-100 QC-RPS-030-FX QC-DR-X-FX QC-DR-X+X-FD2 QC-APS3-15 QC-PDS F. H4/26 HARDWARE A17 terminal. Attaching the DC BUS of the QC-BPM-100 in the interior position. MANDATORY. The tightening torque to secure the plates to these Ref.2003 connection terminals must be between 2.3 and 2.8 N·m.
  • Page 173 T. H4/18 Signal Description +24 V DC +24V +24 V DC voltage input 0 V DC Reference 0 V DC Installation QC-PDS HARDWARE QC-BPM-100 QC-RPS-030-FF2 QC-DR-40-FS2 Ref.2003 QC-APS3-15 QC-DR-30+30-FD2 F. H4/28 A18 connector. +24 V DC connections for the QC-BPM-100.
  • Page 174   Auxiliary modules QC-PDS HARDWARE Ref.2003 · 174 ·...

  • Page 175: Selecting Criteria

     The acceleration torque M to change its speed. The reduction in the motor ballscrew transmission [ i ] is a factor to be considered in many of the following calculations: QC-PDS ----------- - HARDWARE M TOTAL M CONTINUOUS M ACCELERATION ...
  • Page 176  HARDWARE is the maximum linear speed required by the table. In the characteristics table of the FAGOR synchronous motors · manual Ref.2003 man_fxm_fkm_motors.pdf ·, select a motor that has: • A stall torque equal to or greater than the calculated continuous torque M •...
  • Page 177    LOAD where is a factor whose value depends on the application given to the QC-PDS motor. HARDWARE The ideal will be to obtain a MOTOR LOAD For a positioning axis, the typical value of K will be between 1 and 3.
  • Page 178 M AC For a given acceleration time, we will need specific acceleration torque and maximum torque. The motor must be able to provide a peak torque QC-PDS equal to or greater than the calculated maximum torque. HARDWARE Verify that the motor chosen in previous selections meets the following condition: NOTE.
  • Page 179  Motor inertia equal to or greater than inertia J load  Peak torque equal to or greater than calculated value M max.  Rated motor torque equal to or greater than the calculated RMS value M QC-PDS HARDWARE Ref.2003 · 179 ·...

  • Page 180: Axis Motor-Drive Matching

    The electrical characteristics of these FKM servomotors are described in the manual of the corresponding motor. 5.2.1 Axis motor-single drive matching FKM.A..0. | QC-DR--F T. H5/1 Selecting the FAGOR QC-DR--F feed axis drives for non-ventilated FKM.A..0. servomotors. Drive peak torque QC-DR-007 QC-DR-012 QC-DR-021...
  • Page 181 FKM85.20A FKM85.30A 181.2 222.0 5.2.2 Axis motor-dual drive matching FKM.A..0. | QC-DR-+-FD2 Selecting the FAGOR QC-DR- +-FD2 feed axis drives for the control of two non-ventilated T. H5/3 FKM.A..0. servomotors, one for each axis. QC-DR-07+07 QC-DR-12+12 QC-DR-21+21 QC-DR-30+30 Drive peak torque in N·m...

  • Page 182: Asynchronous Motor Selection

    Power required by the load The power demanded from an asynchronous spindle motor in a turning or machining center is determined by the cutting power. QC-PDS HARDWARE A good cutting process required the asynchronous spindle motor to be working at constant power and with a power range between 1:3 and 1:5.
  • Page 183 Spindle turning speed in rpm  Mechanical efficiency (varies from 0.7 to 0.8) Cutting efficiency. Cutting volume per kilowatt every minute QC-PDS (cm³/kW)/min HARDWARE For drill work, the bit is mounted on the spindle and turns with it to drill into the material.
  • Page 184 S pe e d )·V B a l a n c e (kW) w e i g h t 6120· L o a d QC-PDS HARDWARE F. H5/6 Gravitational load. Required power.  Linear speed in m/min Mechanical efficiency Ref.2003...
  • Page 185 Speed increases linearly in time until the command Control speed is reached. Comment The acceleration torque is constant  Different acceleration ramps based on the speed reached. speed QC-PDS HARDWARE adjust Ref.2003 time F. H5/9 Different accelerations depending on speed.
  • Page 186 We will now give several examples of calculations using a mechanical specifications and for a standard motor. The results could vary from real ones through mechanical losses, fluctuations in mains voltage, or inaccuracies of mechanical data. QC-PDS Sample HARDWARE Data: Acceleration time: From 0 to 1500 rpm in 0.5 s...
  • Page 187       ------------------------------------------------------ - QC-PDS HARDWARE F. H5/11 Periodic start-stop operation. Ref.2003 For a cycle like the one shown in figure F. H5/11, which includes acceleration and stopping, the equivalent effective torque of the equation must be within the S1 dimension given for the drive torque.

  • Page 188: Spindle Motor-Drive Matching

      Winding connection   QC-DR-030-F FM7-D055-S1D0-E03 35.0/49.0 13.1/23.8 5.5/7.7 5.5/10.0 QC-DR-040-F QC-DR-040-F FM7-D075-S1D0-E03 47.7/70.0 17.9/31.0 7.5/11.0 7.5/13.0 QC-DR-055-F QC-PDS QC-DR-055-F FM7-D110-S1D0-E03 70.0/98.7 26.3/47.7 11.0/15.5 11.0/20.0 HARDWARE QC-DR-080-F QC-DR-080-F FM7-D150-S1D0-E03 95.5/140.0 35.8/62.0 15.0/22.0 15.0/26.0 QC-DR-120-F QC-DR-080-F Ref.2003 FM7-D185-S1D0-E03 117.8/165.5 44.2/76.4...
  • Page 189 113/153 QC-DR-275-F FM9-A130-C5C-E01 827.6/1133.1 130/178 Only for a S1 duty cycle. 5.4.2 Spindle motor-dual drive matching NOTE. The dual drives in the FAGOR catalog can only govern feed axis drives and not spindle motors. QC-PDS HARDWARE Ref.2003 · 189 ·...

  • Page 190: Selecting The Main Power Supply

    Calculation of the required power drawn from the power supply by the FAGOR FKM axis feed synchronous servomotors. Initially, considering the mechanical power provided by the servomotors: Required power drawn from the main power supply by the QC-PDS system depending on the T. H5/13 mechanical power Pa provided by the motor.
  • Page 191 Then, depending on the peak power (S3-5% cycle) that some servomotors may be required by some servomotors at any given time: Required power drawn from the main power supply by the QC-PDS system depending on the peak T. H5/14 power (S3-5% cycle) provided by the drive, for 4/8 kHz IGBT switching frequencies.
  • Page 192 FAGOR asynchronous spindle motor FM7 Required power drawn from the main power supply by the QC-PDS system when using a FM7... T. H5/15 asynchronous spindle motor. E01|E02 . Note that the highlighted drives appearing in the tables will be available soon.
  • Page 193   Selection criteria Required power drawn from the main power supply by the QC-PDS system when using a FM7 T. H5/16 asynchronous spindle motor. E03. FM7 ASYNCHRONOUS SPINDLE MOTORS E03 Maximum power consumed by the main power supply (kW)
  • Page 194   Selection criteria Required power drawn from the main power supply by the QC-PDS system when using a FM7 T. H5/17 asynchronous spindle motor. HS3. FM7 ASYNCHRONOUS SPINDLE MOTORS HS3 Maximum power consumed by the main power supply (kW)
  • Page 195 Power supply selecting criteria MANDATORY. Note that motors from the FM9--C5C--A family must be matched to QC-PDS systems with QC-RPS-- regenerative power supplies. The main power supply must be capable of supplying the power required by the set of drives connected to it.
  • Page 196 ALWAYS install the two groups separately. 3. The range of FAGOR main power supplies that can be selected is: Power supplies of the FAGOR catalog. They indicate: Rated power at 400 V AC, permitted range T. H5/20 of line voltages and if a 24 V DC auxiliary power supply is integrated or not.

  • Page 197: Calculation For The Input Transformer Power And Cable Section

    Calculation of the input transformer power for connection to the mains. Input transformer/auto-transformer power. T. H5/21 MAINS VOLTAGE The QC-PDS system requires a line tension between 400 (1-10 %) V AC and 480 (1+10 %) V AC TRANSFORMER Transformer or auto-transformer power: 1.05 NOTE.

  • Page 198: Ref.2003

    Maximum power generated by the braking, given by the maximum value among all the (Wmi/ti) quotients of each braking (in kW). W mi      ----------- -  P mx   QC-PDS HARDWARE Ref.2003 · 198 ·...

  • Page 199: Power Line Connection

    CONNECTION Mains connection The FAGOR QC-PDS system is designed to be connected to a three- phase mains supply with line voltages between 400 (1-10 %) V AC and 480 (1+10 %) V AC and line frequencies between 50 (1-4 %) Hz and 60 (1+3.3 %) Hz.
  • Page 200   Power line connection QC-PDS system with QC-PS-045 Correct installation Incorrect installation         ! "# ! "#     $ $ & & ...
  • Page 201 MANDATORY. NEVER connect in parallel with the QC-PDS system other elements such as moors, inductive components, etc. to avoid the risk of poor system performance when stopping the machine. ALWAYS connect...
  • Page 202   Power line connection Protection fuses To effectively protect the QC-PDS system, fuses must be installed. MANDATORY. It is the machine manufacture’s responsibility to install the appropriate protection fuses. Keep in mind that these fuses must be selected specifically for each installation since they will be affected by a variable number of internal and external machine characteristics.
  • Page 203 Semi-conductor fuses according to UL 248 to be installed in the T. H6/3 mains line according to the QC-PDS model. Nominal voltage in AC, UN  500 V AC. High cut-off power  100 kA. QC-PS-025...
  • Page 204 INFORMATION. As an alternative, type-A differential breakers may be used with selective switch-off. They are more economical than type-B ones and are usually valid for QC-PDS systems with a FAGOR filter. The off current must not be lower 500 mA and should have a selective switch-off.
  • Page 205 QC-RPS-- power contactor (required only for power supplies) must be connected between the main filter and the QC-PDS system and never on line of entry to the transformer or auto-transformer. It is also highly recommended to use auto-transformers instead of isolating transformers when only an adaptation of the working voltages is required.
  • Page 206 Installation Its installation requires a proper ground protection connection for the filter and connection cabling that connects it to the QC-PDS system using the shortest lengths possible. It can be installed in any direction. The three-phase mains line is connected to the L1-L2-L3 terminals (MAINS) and the load (QC-PDS system power supply) to L1’-L2’-L3’...
  • Page 207 MAIN FILTER 75A-A QC-RPS-030-F MAIN FILTER 75A-A QC-RPS-160- MAIN FILTER 275A For information regarding the technical data of the mains filters, see section, 4.1 MAINS FILTERS. Also refer to its dimensions in section, 11.8 MAINS FILTERS. QC-PDS HARDWARE Ref.2003 · 207 ·...
  • Page 208 Alongside the - KM1 contactor, connect the contactor output terminals T1/T2/T3 to the CHOKE input terminals T1/T2/T3, respectively. See the position of the CHOKE for the QC-PDS system in section, 1.1 GENERAL DIAGRAMS. When using a CHOKE RPS-45 The QC-RPS-030-F...
  • Page 209 5. REST THE EQUIPMENT ONTO A STABLE AND SAFE PLACE 6. INSIDE THE CABINET, FASTEN THE EQUIPMENT TO THE FLOOR USING THE HOLES DESIGNED FOR THIS PURPOSE. SEE DIMENSIONS IN THE QC-PDS USER MANUAL. LEAVE A 100 mm CLEARANCE AT THE BACK OF THE CABINET HARDWARE F.
  • Page 210 > 100 mm FLOOR POSSIBILITY OF SEALING THE LIDS STRIP THE UNIPOLAR CABLES BEFORE TO EXPOSE THE SHIELDS SHIELD USE 6x METAL CLAMPS. NOT SUPPLIED BY FAGOR SHIELD M10 DOWEL TERMINALS TIGHTENING TORQUE: 10-20 N·m USE NUTS AND WASHERS SUPPLIED WITH...
  • Page 211 Not applicable QC-PS-045 Not applicable QC-RPS-030-F CHOKE RPS-45 QC-RPS-160- CHOKE RPS-160 For more information on the technical data of the CHOKES, see section, 4.2 CHOKES. Also refer to its dimensions in section, 11.9 CHOKES. QC-PDS HARDWARE Ref.2003 · 211 ·...
  • Page 212 INFORMATION. The QC-PDS system may be connected directly, through Ref.2003 a transformer or auto-transformer in mains with a TN-type distribution diagram. See figure F. H6/10 for properly installing the QC-PDS system with a TN-C- type distribution diagram. · 212 ·...
  • Page 213 QC-PDS F. H6/11 HARDWARE TT-type distribution diagrams. MANDATORY. With a CORNER GROUNDED TT-type distribution diagram, Ref.2003 ALWAYS install an insulation transformer. See figure F. H6/11 for properly installing the QC-PDS system with a TT-type distribution diagram. · 213 ·...
  • Page 214 INFORMATION. Note that with an IT-type distribution diagram, mains can also be controlled through an isolation watching device. Both protection measurements are compatible with each other. See figure F. H6/12 for properly installing the QC-PDS system with a IT-type distribution diagram. QC-PDS...
  • Page 215 CABLES This chapter describes solely the cables to be used in the installation of the QC-PDS system and the characteristics of the connectors of those cables. Its mechanical characteristics are also detailed. MANDATORY. The length of any cable used in the installation of the QC-...
  • Page 216   Cables Mains connection cables The MPC-4xS-M range of multi-pole power cables supplied by FAGOR to establish the connection between the mains and the main power supply (via the MAINS FILTER if it is not regenerative or the CHOKE if it is regenerative) is shown in the tableT.
  • Page 217 Selection The mains cable section depends on the number of axes connected in the QC-PDS and the motor model connected to each axis. Assess the current to be demanded for the grid to power all installed engines and calculate the necessary section of the conductors of the mains connection cable.
  • Page 218 The range of multi-pole power cables with MC-20/6 end connectors for MPC-C-4xS-M (for brakeless motors) and MPC-C-B-4xS+(2x1)-M (for motors with a brake) supplied by FAGOR to establish the connection between some FKM motors and the QC-DR drives is provided in table T.
  • Page 219 PUR. Polyurethane resistant to chemicals used in Covering machines/tools. Permissible temperature Work: -30°C/+80°C (-22°F/+176°F) range Storage: -30°C/+80°C (-22°F/+176°F) multi-pole cable for a Rated VDE Uo/U: 600/1000 V motor with a brake voltage UL/CSA 600 V QC-PDS HARDWARE Ref.2003 · 219 ·...
  • Page 220   Cables 7.2.2 Single-pole cables The range of MPC-1xS-M single-pole power cables supplied by FAGOR to establish the connection between the motor and the drive is shown in the table T. H7/6. These are supplied without any pins. The number of cable meters is available on request.
  • Page 221 FAGOR establishing the connection between the feedback device (SinCos 1 Vpp sinusoidal encoder) of an FKM feed axis servomotor and the QC- DR-...-F drive controlling it. FAGOR supplies these on request and with connectors on both ends. Available lengths: 3, 5, 10, 15, 20, 30 and 50 m.
  • Page 222 QC-EEC-FM7-X cable The range of QC-EEC-FM7- motor encoder feedback cables supplied by FAGOR establishing the connection between the magnetic TTL encoder of an FM7 spindle motor and QC-DR--F drive controlling it. FAGOR supplies them upon request and only with the connector on the end side of the drive.
  • Page 223 FAGOR establishing the connection between the C-axis sinusoidal SinCos encoder of an FM7 spindle motor and QC-DR- -F drive controlling it. FAGOR supplies them upon request and only with the connector on the end side of the drive. The other end leads all drivers in the air (without a connector) with each terminal crimped and numbered in its identification ring.
  • Page 224 The range of QC-IECD- motor encoder feedback cables supplied by FAGOR establishes the connection between the incremental TTL encoder of an FS5-A spindle motor and QC-DR--F drive controlling it. FAGOR supplies these upon request and with connectors on both ends. Available lengths: 5, 10, 15, 20 and 30 m.
  • Page 225 (FAGOR absolute encoder) using sinusoidal signals (1 Vpp) and a E21B connector of a QC-DR--F single drive is supplied by FAGOR and depends on the model of the feedback device to be installed. External Stegmann sinusoidal feedback encoder The direct feedback cable for connecting an external Stegmann sinusoidal encoder to the E21B connector of a QC-DR--F...
  • Page 226 NOTE. Only available for QC-DR-...-F models. 7.5.1 QC-FBC-0.25 cable FAGOR supplies a 0.25 mm curved Ethernet cable that is required to establish communications via a SERCOS-III digital interface between two drives (single and/or dual) and also between a drive and the main power supply if it is regenerative.
  • Page 227 Torsional strength: ± 180 º in 1 meter, 30 000 cycles. PUR. Polyurethane resistant to chemicals used Covering in machines/tools Permissible Work: -40°C/+70°C (-40°F/158°F) temperature range Storage: -20°C/+60°C (-4°F/140°F) Connectors RJ-45, IP 20 Installation See section, 8.6.3 SERCOS-III CONNECTIONS. QC-PDS HARDWARE Ref.2003 · 227 ·...
  • Page 228 SERCOS-II interface fiber optics NOTE. Only for models QC-DR-275-SS2 and QC-RPS-160-SN0 FAGOR supplies a 0.525 m fiber optic ribbon cable that is required to establish communications via a SERCOS-II digital interface between the QC-RPS-160-SN0 power supply and the QC-DR-275-SN0 drive. This ribbon cable is provided as an accessory with the drive.
  • Page 229 The minimum bending radius will be 60 mm in Flexibility dynamic conditions and 45 mm in static conditions. PUR. Polyurethane resistant to chemicals used Covering in machines/tools. Work: -40°C/80°C (-40°F/176°F) Permissible temperature range Storage: -40°C/80°C (-40°F/176°F) QC-PDS HARDWARE Ref.2003 · 229 ·...
  • Page 230 RS-232 serial line cable NOTE. Only for models QC-DR-275-SS2 and QC-RPS-160-SN0. NOTE. FAGOR does not supply the RS-232 serial line cable. This cable establishes the connection between a PC or laptop and a QC- DR-275-SS2 drive and a QC-RPS-160-SN0 regenerative power supply via the X5 connector for these modules.
  • Page 231 INSTALLATION This chapter defines the installation process that only covers the QC-PDS system itself. Chapter 6. POWER LINE CONNECTION describes how to connect the QC- PDS system to the power lines. MANDATORY. Only qualified personnel who know and understand the...
  • Page 232   Installation Location MANDATORY.  The QC-PDS system that will usually include the external safety controller is identified as a fixed installation meant to always work inside an electrical cabinet (enclosure) whose protection degree is IP 54 or greater. Note that the start button, the E-stop button and other elements may be installed outside the electrical cabinet (enclosure).
  • Page 233 INFORMATION. Use absorbent fixtures if necessary to further eliminate or minimize possible vibrations. QC-PDS system with QC-PS-025 power supply F. H8/2 QC-PDS system with QC-PS-025 power supply. Fixtures inside the electrical cabinet. QC-PDS HARDWARE Ref.2003 · 233 ·...
  • Page 234   Installation QC-PDS system with QC-PS-045 power supply F. H8/3 QC-PDS system with QC-PS-045 power supply. Fixtures inside the electrical cabinet. QC-PDS HARDWARE Ref.2003 · 234 ·...
  • Page 235   Installation QC-PDS system with QC-RPS-030-FX power supply F. H8/4 QC-PDS system with QC-RPS-030-FX power supply. Fixtures inside the electrical cabinet. QC-PDS HARDWARE Ref.2003 · 235 ·...
  • Page 236   Installation QC-PDS system with QC-RPS-160-XX power supply R2.75 QC-PDS thickness 1.50 HARDWARE 1 N·m 3 N·m Ref.2003 max. F. H8/5 QC-PDS system with QC-RPS-160-XX power supply. Fixtures inside the electrical cabinet. · 236 ·...
  • Page 237 Installation of the clamp between a module size |0 and an adjacent module. INFORMATION. No tool is required to insert the clamp into the grooves. They are easily inserted while pressing with your fingers. QC-PDS HARDWARE Ref.2003 · 237 ·...
  • Page 238 The temperature inside the electrical cabinet containing the QC-PDS system must not exceed 55 °C (131 °F). MANDATORY. NEVER install the QC-PDS system next to a heat source. The modules generate heat and when trying to decide whether the electrical cabinet containing the QC-PDS system needs external cooling or not, one must know the power dissipated by each one of its modules.
  • Page 239 IEC 61800-3 which is harmonized with the EMC Directive. Otherwise, when applying solutions to limit the harmonics for each QC-PDS system included in the installation, this could be an expensive solution and/or it might not make any technical sense.
  • Page 240 HARDWARE varistors, RC circuits).  Install power and control components separately.  Install before mains and the QC-PDS system mains chokes to reduce Ref.2003 harmonics and expand the useful life of the product. Also, external mains filters are installed to improve the EMC limit values.
  • Page 241 GP-2 Grounding Plate -2 to the to the direct motor QC-PDS feedback feedback HARDWARE F. H8/7 A. Shorten the shielded cables as possible when the connectors are not Ref.2003 shielded. B. Connection of the motor power cable shield to a connection bar that is connected to the protective earth (GP-1).
  • Page 242 The required power and air flow depends on the power installed.  Install the QC-PDS system as far away as possible from air inputs and outputs.  Carry out periodic maintenance on air filters.
  • Page 243   Installation Inductive components Installing the QC-PDS system requires certain precautions regarding the connection of the inductive components, such as contactors, relays, electrovalves, motor brakes and, in general, any type of windings. Thus:  All inductive circuits or components must have their own interference suppressor that must be installed as close as possible to the inductive component.
  • Page 244   Installation System installation 8.3.1 Preparation The step before installing the QC-PDS system, after knowing of the external environment, is the PREPARING THE FASTENERS inside the electrical cabinet. See chapter 11. DIMENSIONS, which specifies all required values.  Unpack the motors, power supplies, drives, bus protection module (if applicable), capacitor module (if applicable), auxiliary modules (braking resistors, chokes, mains filters, cables, etc., if applicable) and other...
  • Page 245   Installation 8.3.2 Mechanical installation MANDATORY. ALWAYS install the QC-PDS system that, in general, includes the external safety controller INSIDE AN ELECTRICAL CABINET with an IP 54 protection or higher. Follow the steps below to perform the complete mechanical installation of the QC-PDS system: ...
  • Page 246  Connect the internal communication bus using a ribbon cable between X1 connectors of the units. NOTE. This is only for QC-PDS systems with a QC-RPS-160-SN0 main power supply and a QC-DR-275-SS2 drive. If the installation of a QC-BPM-100 module is required:...
  • Page 247 Read section · ELECTRICAL PRECAUTIONS · in detail and run the cables using the connectors provided as accessories before carrying out the electrical connections. INFORMATION. In order for FAGOR QC-PDS system to meet the European Directive on Electromagnetic Compatibility 2014/30/EC, the rules on equipment installation must be strictly followed regarding: ...
  • Page 248  X60. Line voltage feedback. For regenerative main power supplies.  Connection to the central point of the protective earth. For each of the chassis of the units that make up the entire QC-PDS system. Electrical precautions MANDATORY. For protection against high leak currents (3.5 mA AC or 10 mA DC), use a protective earth conductor with a cross-section of at least S/2, where S (mm²) is the cross section of the conductors connected...
  • Page 249   Installation Once the installation is complete and performing any work in the QC-PDS system, ensure the following: WARNING. Always disconnect all power supplies, including the external power that feeds the control board that could be present. Wait at least 10 minutes · MAX. DISCHARGE TIME: 10 minutes · until the capacitors on the DC BUS are fully discharged.
  • Page 250 Disconnect the mains voltage at the electrical cabinet. Wait a few minutes before handling these terminals. The power supply of the main QC-PDS system requires time to decrease the voltage of the power bus to safe values (< 60 V DC or 42.4 Vpeak). The green indicator DC BUS ON being turned OFF does not mean that the power bus may be handled or manipulated.
  • Page 251 QC-PDS is not installed, the motors will be stopped by friction. HARDWARE MANDATORY. When installing a QC-BPM-100 module to the QC-PDS system, ensure to connect it to the DC BUS and attach it tightly to the Ref.2003 adjacent module ensuring a proper electrical contact.
  • Page 252   Installation If the user intends to install QC-PDS system and requires to main power supplies, two different groups should be created for the same system that do not share the DC BUS between both groups despite being part of the same SERCOS bus.
  • Page 253   Installation Electrical connections Read item · ELECTRICAL PRECAUTIONS· and run the cables with the connectors provided as accessories before performing the electrical connections. QC-PDS HARDWARE Ref.2003 · 253 ·...
  • Page 254 V 1 / V W 1 / W A 1 9 / X 1 1 PE connection A19/X11  A19/X11 F. H8/12 QC-RPS-030-F. Power in put from the three-p hase mains to the main regenerative power supply. QC-PDS HARDWARE Ref.2003 · 254 ·...
  • Page 255 Shield connected to the chassis support using metallic clamps U 1 / U V 1 / V W 1 / W QC-RPS-160-XX  QC-PDS HARDWARE PE connection U1/U-V1/V-W1/W  Ref.2003 F. H8/13 QC-RPS-160-. Power input from the three-phase mains to the main regenerative power supply.
  • Page 256 Q C - P S -  . P o w e r i n p u t f r o m t h e t h r e e - p h a s e m a i n s t o t h e m a i n n o n - regenerative power supply. QC-PDS HARDWARE Ref.2003...
  • Page 257 MANDATORY. The phase order in the line voltage input X60 must be exactly the same as the one selected at the power connector A19/X11. H8/15. See figure QC-PDS HARDWARE For further details on this installation, see chapter 6. POWER LINE CONNECTION of this manual.
  • Page 258 QC-DR-055-F F. H8/16 Power connection between a brakeless feed axis servomotor and a single- drive, size|1. QC-PDS HARDWARE WARNING. When running the cables for the power connection between the QC-DR--F size|1 single-drive and the servomotor, connect the U terminal of the X11A connector to the terminal corresponding to the U phase of the servomotor.
  • Page 259 WARNING. When running the cables for the power connection between the QC-DR--F, size|3 single-drive and the servomotor, connect the U1/U terminal of the A19/X11 connector to the terminal corresponding to QC-PDS the U phase of the servomotor. Perform the same procedure with terminals HARDWARE V1/V to V and W1/W to W.
  • Page 260 X 1 1 A X 1 1 B X11A | X11B QC-DR-07+07-FD2 QC-DR-+-FD2 QC-DR-12+12-FD2 SIZE|1 X11A X11B  QC-PDS HARDWARE 23 A X11A | X11B QC-DR-21+21-FD2 QC-DR-30+30-FD2 Ref.2003 F. H8/18 Power connection between two brakeless feed axis servomotors and a dual- drive, size|1.
  • Page 261 EC marking, must be connected to the GP-1 protective earth bar on the side of the drive. For the servomotor side, see the MC-20/6 connector mounting in the FKM motor manual. QC-PDS HARDWARE Ref.2003...
  • Page 262   Installation Spindle motor NOTE. No spindle motor in the FAGOR catalog comes with a brake. For single-drives, size|1 The power connection for spindle motor to a QC-DR--F, size|1 single- drive is made using a multi-pole MPC-4xS cable via terminals U, V and W of the X11A connector.
  • Page 263 U phase of the motor. Perform the same procedure with terminals V1/V and W1/W, respectively. See A19/X11 connector in chapter 3. The multi- polar MPC-4xS cable has metallic shielding (shield) that, in order to be QC-PDS compliant with the EC marking, must be connected to the GP-1 protective HARDWARE earth bar on the side of the drive.
  • Page 264 M P C - 1 x 1 5 0 Q C - D R - 2 7 5 - X X QC-PDS HARDWARE A d d i t i o n a l l y , c o n n e c t t h e c h a s s i s s u p p o r t t o t h e p r o t e c t i v e e a r t h F.
  • Page 265 Terminals not supplied by FAGOR QC-DR-275-  F. H8/23 Connection for shield to the chassis support and chassis to the protective earth (PE). WARNING. To comply with the EC marking, connect the protective earth (PE) shields at both the drive and motor sides, as required.
  • Page 266 U 1 / U V 1 / V W 1 / W SIZE|1 X11A QC-DR-X-FX A19/X11 SIZE|3 QC-DR-X+X-FX SIZE|1 X11A QC-PDS HARDWARE 1.5 A Ref.2003 F. H8/24 Connection for the holding brake of the feed axis servomotor. · 266 ·...
  • Page 267 NEVER from the +24 V DC auxiliary power supply. The electrical specifications of the external power supply should be in accordance with the holding brake requirements. QC-PDS HARDWARE Ref.2003 · 267 ·...
  • Page 268 Power the system through mains filter FAGOR. Secure the filter onto a metallic support with a proper contact on its entire base, proper protective earth and as close as possible to the main power supply.
  • Page 269 MANDATORY. Both modules must be connected to this bus. It is an essential condition for it to work. WARNING. NEVER disconnect this bus while the system is running. QC-PDS HARDWARE Ref.2003 · 269 ·...
  • Page 270 Connection diagram Connect both R terminals of the braking resistor to the aerial X15 connector and then to the X15 connector of the non-regenerative QC-PS- power supply QC-PS- F. H8/25 QC-PS-. External braking resistor(s) connection. QC-PDS HARDWARE Ref.2003 · 270 ·...
  • Page 271 160°C Connect the R terminals of the external braking resistor to the X15 connector on the QC-PS- non-regenerative power supplies. F. H8/26 QC-PDS QC-PS-. The connection of ONE external braking resistor with internal HARDWARE thermostat and with no fan. Ref.2003...
  • Page 272 PLC INPUT 200°C Connect the R terminals of the external braking resistor to the X15 connector on the QC-PS- non-regenerative power supplies. QC-PDS F. H8/27 HARDWARE QC-PS-. The connection of ONE external braking resistor with external thermostat and with no fan.
  • Page 273 + 24 V DC PLC INPUT 160°C Connect the R terminals of the external braking resistor to the X15 QC-PDS connector on the QC-PS- non-regenerative power supplies. HARDWARE F. H8/28 QC-PS-. The connection of ONE external braking resistor with internal thermostat and with fan.
  • Page 274 24 V DC power supply of the electrical regenerative QC-PS- power cabinet and the other PLC INPUT to a supplies. PLC input. QC-PDS Important. Remember to manage the HARDWARE chosen PLC input in the PLC program to generate an error when exceeding the limit temperature (160 °C) detected by...
  • Page 275 18/1100. Ignoring this warning may cause severe damage to the unit. Chapter 4. AUXILIARY MODULES of this manual describes the technical characteristics of the resistor ER+TH-18/1100 and of the external thermostat. Their dimensions are shown in chapter 11. DIMENSIONS QC-PDS HARDWARE Ref.2003 · 275 ·...
  • Page 276 Connect the R-R terminals of the ER+TH-18/1100 external braking resistor to the R1-R1 connection terminals of the X56 connector of the QC-BPM-100 bus protection module QC-PDS HARDWARE Ref.2003 F. H8/30 QC-BPM-100. The connection of ONE external braking resistor. · 276 ·...
  • Page 277 X56 connector of the QC-BPM-100 bus protection module. X56 connectors to connect the external braking resistors to the QC-BPM-100 module. F. H8/31 QC-BPM-100. The connection of TWO external braking resistors in parallel. QC-PDS HARDWARE Ref.2003 · 277 ·...
  • Page 278 +24 V DC EXTERNAL THERMOSTAT 200°C 200°C EXTERNAL THERMOSTAT PLC INPUT 200°C X56 connectors to connect the external braking resistors to the QC-BPM-100 module F. H8/32 QC-BPM-100. The connection of THREE external braking resistors in parallel. QC-PDS HARDWARE Ref.2003 · 278 ·...
  • Page 279 INFORMATION. If a fan is required due the conditions of the location of the installed resistor, remember that FAGOR lists external braking resistors with a fan in its catalog.
  • Page 280 P O W E R S U P P L Y F. H8/33 Connection of the power input to any auxiliary power supply. For more information on the A20 connector, refer to A20 CONNECTOR. THREE-PHASE POWER INPUT in section, 4.6 EXTERNAL AUXILIARY POWER SUPPLIES. QC-PDS HARDWARE Ref.2003 · 280 ·...
  • Page 281 X12 connector can be found in section, 2.2 REGENERATIVE POWER SUPPLIES, X12 CONNECTOR. - KM1 EXTERNAL POWER CONTACTOR CONTROL. Refer to the diagram in ANNEX A3, pages 5 and 14 of chapter 10. CONNECTION DIAGRAMS before making the connection. QC-PDS HARDWARE Ref.2003 · 281 ·...
  • Page 282 X33 connector can be found in section, 4.6 EXTERNAL AUXILIARY POWER SUPPLIES, X33 CONNECTOR. SOFT-START CIRCUIT ACTIVATION. Refer to the diagram in ANNEX A3, pages 5, 12, 14 and 18 of chapter 10. CONNECTION DIAGRAMS before making the connection. QC-PDS HARDWARE Ref.2003 · 282 ·...
  • Page 283 8.5.12 Connecting the +24 V DC from an auxiliary power supply All the electronic modules making up the QC-PDS system need to be powered with +24 V DC for their operation. Therefore, they must all be powered through the A18 connector via an auxiliary power supply, if applicable, the QC-BPM-100 module.
  • Page 284 Connector A18. +24 V DC output of the QC-APS3-15 auxiliary power supply. All the information regarding the A18 connector is available in the chapter regarding the applicable module, power supply, drive or auxiliary module. QC-PDS HARDWARE Ref.2003 · 284 ·...
  • Page 285   Installation Connection of the control and communications signals 8.6.1 Motor feedback connection The motor feedback device for all motors in the FAGOR catalog is an encoder. For single-drives NOTE. Both for encoders installed on feed axis servomotors and spindle motors.
  • Page 286 See the shield connection to the GP-2 protective earth bar in figure F. H8/7. For all details relating to the cable used in the direct feedback connection, see the manual corresponding to the encoder installed. QC-PDS HARDWARE Ref.2003 · 286 ·...
  • Page 287 QUERCUS CNC is made by running Ethernet cable via the B10B|B10A connectors on the B10 modules in the QUERCUS CNC. For all details relating to the Ethernet cable supplied by FAGOR and used for the SERCOS-III connection, see section 7.5 SERCOS-III INTERFACE ETHERNET CABLES in this manual.
  • Page 288 Connecting the SERCOS-III BUS with a QC-RPS--F regenerative power supply. NOTE. Note that if the machine has two separate QC-PDS systems (each with their own power supply) and a single QUERCUS CNC, the same SERCOS-III BUS must interconnect all the modules of both machine systems.
  • Page 289 QC-DR-275-SS2 drive and the CNC is made using fiber optic cables via the X6 connector. SERCOS. For all details relating to the optical fiber cable supplied by FAGOR and used in the SERCOS connection, see section 7.6 SERCOS-II INTERFACE FIBER OPTICS in this manual.
  • Page 290 CNC. After making all these connections, the ring will be closed. NOTE. For each device, FAGOR supplies a optical fiber line to make the connection to the adjacent module and, upon request, all the other required optical fiber to complete the CNC connection.
  • Page 291 Minimum bending radius. A. Fiber optic cables SF0 and SF0-FLEX. B. Fiber optic cable SF0-V-FLEX. Handling fiber optic cables FAGOR supplies the fiber optic cables with its terminals protected with a hood. Remove the terminal protecting hood before connecting any of these cables.
  • Page 292 If, for any reason, the module is turned off or reset in any stage of this procedure, when started up again, the transmission speed value given by QP11 will be the last one that was successfully assigned during previous QC-PDS changes. The speed change procedure may be ignored (without making HARDWARE any changes) at any time if the command to save parameters has not been executed.
  • Page 293 IN|OUT B32 SERCOS connector found on the right side of the CNC. See figure. B32. SERCOS F. H8/43 B32 SERCOS connector. SERCOS-II connector for the in-cabinet FAGOR CNC 8065. For more information, refer to the manuals of the FAGOR 8060/65 CNC. QC-PDS HARDWARE Ref.2003 · 293 ·...
  • Page 294 IN|OUT B32 SERCOS connector found on the right side of the CNC. See figure. 10K integrated CNC 8065 B32. SERCOS F. H8/44 B32 SERCOS connector. SERCOS-II connector for the integrated FAGOR 8065 CNC. For more information, refer to the manuals of the FAGOR 8060/65 CNC. QC-PDS HARDWARE Ref.2003 · 294 ·...
  • Page 295 The SERCOS-III connection between the QC-DR-X-FX drive (B10B/B10A connectors) or the QC-RPS-X-FX power supply (B10B/B10A connectors) to the in-cabinet FAGOR QUERCUS CNC central unit is made via the B10 connector found on the front of the QUERCUS CNC. See figure.
  • Page 296 The SERCOS-III connection between the QC-DR-X-FX drive (B10B/B10A connectors) or the QC-RPS-X-FX power supply (B10B/B10A connectors) to the integrated FAGOR CNC 8065 central unit is made via the B10 connector found on the back of the QUERCUS CNC. See figure.
  • Page 297 See section, X5 CONNECTOR. RS-232 SERIAL LINE in chapter 2 and section, 7.7 RS-232 SERIAL LINE CABLE of chapter 7. QC-DR-275-SS2 single-drives See section, X5 CONNECTOR. RS-232 SERIAL LINE CONNECTION in chapter 3 and section, 7.7 RS-232 SERIAL LINE CABLE of chapter 7. QC-PDS HARDWARE Ref.2003 · 297 ·...
  • Page 298  0.5 mm² cross-sectional conductors using a 10 mm sleeveless ferrule. Maximum length of the stripped end, 8 mm.  0.34 mm² cross-sectional conductors using a 14.5 mm sleeved ferrule. Length of ferrule, 10 mm. Maximum length of the stripped end, 12 mm. QC-PDS HARDWARE Ref.2003 · 298 ·...
  • Page 299  0.34 mm² cross-sectional conductors using a 14.5 mm sleeved ferrule. Length of ferrule, 10 mm. Maximum length of the stripped end, 12 mm. All information regarding the X13, X13A and X13B connectors can be found in chapter 3. DRIVES. QC-PDS HARDWARE Ref.2003 · 299 ·...
  • Page 300  0.34 mm² cross-sectional conductors using a 14.5 mm sleeved ferrule. Length of ferrule, 10 mm. Maximum length of the stripped end, 12 mm. All information regarding the X34 connector can be found in chapter 3. DRIVES. QC-PDS HARDWARE Ref.2003 · 300 ·...
  • Page 301  Control cables.  Shielded connections required under the EMC Directive.  Compliance with the EMC Directive.  Electrical cabinet covers and seals satisfactory installed in order to achieve the degree of protection required. QC-PDS HARDWARE Ref.2003 · 301 ·...
  • Page 302   Installation QC-PDS HARDWARE Ref.2003 · 302 ·...
  • Page 303 EC marking of the whole machine. Specific ·C· standards For some types of machines, there are harmonized specific ·C· standards. QC-PDS The scope of the ·C· standards is the EC marking of the whole machine. For SRP/CS, the ·C· standards could refer to EN ISO 13849 and/or IEC 62061.
  • Page 304 See section, 12.7 IDENTIFICATION OF EQUIPMENT. The equipment certified with ·TÜV SÜD Functional Safety· should include the following identification mark in the model version label, the features label, and the packing label: TÜV SÜD Functional Safety QC-PDS HARDWARE Ref.2003 · 304 ·...
  • Page 305 In addition, if a holding brake is necessary ·see UNCOMPENSATED FORCES ON A VERTICAL AXIS· the controller must also close it so that the machine can reach the safe state. QC-PDS HARDWARE Ref.2003...
  • Page 306 24 (1±10 %) V DC , Ityp: 6 mA, I < 8 mA STO. With 0 V DC. Cuts the current through the drive. 3 V DC, I < 0.5 mA QC-PDS STOFBa/STOFBb. Output for STO diagnosis HARDWARE STO1/STO2 inputs of the axis.
  • Page 307 Reaction when a channel fails Drive reaction The feedback shall remain open. Safety controller reaction QC-PDS HARDWARE The safety controller must maintain the drive in a safe state, so it must continue to demand the drive safety functions, even if the operator presses the reset button.
  • Page 308   Functional safety Other monitoring See in 9.6 RESIDUAL RISKS:  FAILURES IN THE HOLDING BRAKE QC-PDS HARDWARE Ref.2003 · 308 ·...
  • Page 309 See SS1-T in 9.6 RESIDUAL RISKS. In order to perform the SS1, the safety controller will activate and Input in the FAGOR PLC that will activate SPENA and in this way, all the motors will be stopped by the CNC.
  • Page 310 S21 S22 S11 S12 47 57 STO1 or STO2 = 0  Torque Off EXTERNAL SAFETY CONTROLLER Positive logic Cat. 3 PL d S33 S34 14 38 STO1 QC-PDS STO2 HARDWARE X13A QC-DR STO1 to PLC INPUT STO2 to deactivate...
  • Page 311 S33 S34 14 38 STO1 STO2 X13A QC-DR STO1 to PLC INPUT STO2 to deactivate X13B SPENA (only in dual-drive) F. H9/4 Emergency stop with SS1-t, Cat. 3, PL d | SIL 2. Option 2. QC-PDS HARDWARE Ref.2003 · 311 ·...
  • Page 312 The activation of the STO safety function does neither isolate the mains nor discharge the power DC BUS. The overall system See the precautions to keep in mind regarding the design and installation in the section SAFETY CONDITIONS in this manual. QC-PDS HARDWARE Ref.2003 · 312 ·...
  • Page 313 STO is applied. In this case, additional protection measures are required against axis drop (e.g. a holding brake). See SAFE BRAKE CONTROL (SBC). FAGOR’S FKM motors contain the integrated holding brake option). A risk analysis of the machine will determine whether this measure is needed or not.
  • Page 314  The SFF, PFH, MTTFd and DCavg for STO data is calculated considering a demand of the STO safety function every 5 minutes running 24 hours a day.  For higher demands, check with Fagor Automation. NOTE 2 See PROBABILITIES OF DANGEROUS FAILURE. PFH AND MTTFD in 9.11 MAINTENANCE, REPAIR AND ANALYSIS OF HAZARDOUS EVENTS.
  • Page 315 Safety function time Safety Torque Off < 1 ms Response time of the holding brake The response time of the FAGOR holding brakes varies between 5 and 30 ms. See the corresponding motor manual. QC-PDS HARDWARE Ref.2003 · 315 ·...
  • Page 316 EN ISO 13849-2 that sets out possible measures to consider to exclude short-circuit failures between conductors. The overall system The instructions regarding the cabling and grounding when installing the system are described in chapter 8. INSTALLATION in this manual. QC-PDS HARDWARE Ref.2003 · 316 ·...
  • Page 317  Check that the safety functions have been reset. Validation of the conventional part of the drive The · man_qc_60_65_inst.pdf · manual describes the start-up instructions for the parts not related to functional safety. QC-PDS HARDWARE Ref.2003 · 317 ·...
  • Page 318 STO FORCED TEST INTERVAL and also, after each demand, the external safety controller must run PLAUSIBILITY CHECK. Field analysis of hazardous events of the drive Fagor Automation monitors that field MTTFd are less than the theoretical ones. Tools for diagnosis, maintenance and repair in case of failure ...
  • Page 319 9.12 Decommission and Disposal There are no specific requirements for the safety related part. See the requirements for the whole unit in SHIPPING CONDITIONS, STORAGE, DECOMMISSION AND DISPOSAL at the beginning of this manual. QC-PDS HARDWARE Ref.2003 · 319 ·...
  • Page 320 See the following sections of this manual:  SAFETY CONDITIONS  PERSONNEL QUALIFICATION  1.6 AMBIENT AND OPERATING CONDITIONS  1.7 ELECTRICAL CONDITIONS  8. INSTALLATION, sub-section · ELECTRICAL PRECAUTIONS ·  8.1 LOCATION  9.5 ELECTRICAL PRECAUTIONS QC-PDS HARDWARE Ref.2003 · 320 ·...
  • Page 321 See example connection and handling diagrams in the following annexes: ANNEX A1. Example handing and connection diagram for the QC-PS-025 power supply: SAFETY EMERGENCY STOP. FAGOR QUERCUS CNC + QC- PS-025 + 2x QC-DR--FS2 + 1x QC-DR-+-FD2. ANNEX A2 Example handing and connection diagram for the QC-PS-045 power supply: SAFETY EMERGENCY STOP.
  • Page 322   Connection diagrams This page intentionally left blank QC-PDS HARDWARE Ref.2003 · 322 ·...
  • Page 323 DIMENSIONS When designing and building the electrical cabinet, it is essential to consider the space required to house the units making up the QC-PDS system, auxiliary modules and other elements such as cables and connectors. INFORMATION. Be aware that the room required for the top and bottom connectors of the units may even be up to 50 mm.
  • Page 324   Dimensions 11.1 Non-Regenerative Main Power Supplies QC-PS-025 Dimensions in mm. 1 in = 25.4 mm QC-PDS HARDWARE 19.5 Ref.2003 Note. Bear also in mind the 19.5 cables F. H11/1 Non-regenerative QC-PS-025 main power supply. Dimensions. · 324 ·...
  • Page 325   Dimensions QC-PS-045 Dimensions in mm. 1 in = 25.4 mm QC-PDS HARDWARE 19.5 Note. Bear also in mind 19.5 Ref.2003 the cables F. H11/2 Non-regenerative QC-PS-045 main power supply. Dimensions. · 325 ·...
  • Page 326   Dimensions 11.2 Regenerative Main Power Supplies QC-RPS-030-FN0 Dimensions in mm. 1 in = 25.4 mm 39 39 39 QC-PDS HARDWARE 19.5 Note. Bear also in mind Ref.2003 19.5 the cables F. H11/3 main power supply. Dimensions. Regenerative QC-RPS-030-FN0...
  • Page 327   Dimensions QC-RPS-030-FF2 Dimensions in mm. 1 in = 25.4 mm 39 39 39 QC-PDS 19.5 HARDWARE Note. Bear also in mind 19.5 the cables Ref.2003 F. H11/4 main power supply. Dimensions. Regenerative QC-RPS-030-FF2 · 327 ·...
  • Page 328   Dimensions QC-RPS-160-FN0 Dimensions in mm. 1 in = 25.4 mm 19.5 19.5 Note. Bear also in mind the cables F. H11/5 main power supply. Dimensions. Regenerative QC-RPS-160-FN0 QC-PDS HARDWARE Ref.2003 · 328 ·...
  • Page 329   Dimensions QC-RPS-160-FF2 Dimensions in mm. 1 in = 25.4 mm 19.5 19.5 Note. Bear also in mind the cables F. H11/6 main power supply. Dimensions. Regenerative QC-RPS-160-FF2 QC-PDS HARDWARE Ref.2003 · 329 ·...
  • Page 330   Dimensions QC-RPS-160-SN0 Dimensions in mm. 1 in = 25.4 mm 19.5 19.5 Note. Bear also in mind the cables F. H11/7 Regenerative QC-RPS-160-SN0 main power supply. Dimensions. QC-PDS HARDWARE Ref.2003 · 330 ·...
  • Page 331   Dimensions 11.3 Single-Drives QC-DR-007-FS1 | QC-DR-012-FS1 Dimensions in mm. 1 in = 25.4 mm QC-PDS HARDWARE 19.5 Ref.2003 Note. Bear also in mind the 19.5 cables F. H11/8 Single-drives, motor feedback, QC-DR-007-FS1 | QC-DR-012-FS1 . Dimensions. · 331 ·...
  • Page 332   Dimensions QC-DR-007-FS2 | QC-DR-012-FS2 Dimensions in mm. 1 in = 25.4 mm QC-PDS HARDWARE 19.5 Ref.2003 Note. Bear also in mind 19.5 the cables F. H11/9 Single-drives, motor feedback and direct feedback, QC-DR-007-FS2 | QC-DR-012-FS2 . Dimensions. · 332 ·...
  • Page 333   Dimensions QC-DR-021-FS1 | QC-DR-030-FS1 Dimensions in mm. 1 in = 25.4 mm QC-PDS HARDWARE 19.5 Ref.2003 Note. Bear also in mind the 19.5 cables F. H11/10 Single-drives, motor feedback, QC-DR-021-FS1 | QC-DR-030-FS1 . Dimensions. · 333 ·...
  • Page 334   Dimensions QC-DR-021-FS2 | QC-DR-030-FS2 Dimensions in mm. 1 in = 25.4 mm QC-PDS HARDWARE 19.5 Ref.2003 Note. Bear also in mind the 19.5 cables F. H11/11 Single-drives, motor feedback and direct feedback, QC-DR-021-FS2 | QC-DR-030-FS2 . Dimensions. · 334 ·...
  • Page 335   Dimensions QC-DR-040-FS1 | QC-DR-055-FS1 Dimensions in mm. 1 in = 25.4 mm QC-PDS HARDWARE 19.5 Ref.2003 Note. Bear also in mind the 19.5 cables F. H11/12 Single-drives, motor feedback, QC-DR-040-FS1 | QC-DR-055-FS1 . Dimensions. · 335 ·...
  • Page 336   Dimensions QC-DR-040-FS2 | QC-DR-055-FS2 Dimensions in mm. 1 in = 25.4 mm QC-PDS HARDWARE 19.5 Ref.2003 Note. Bear also in mind the 19.5 cables F. H11/13 Single-drives, motor feedback and direct feedback, QC-DR-040-FS2 | QC-DR-055-FS2 . Dimensions. · 336 ·...
  • Page 337   Dimensions QC-DR-080-FS1 | QC-DR-120-FS1 Dimensions in mm. 1 in = 25.4 mm 39 39 39 19.5 QC-PDS HARDWARE Note. Bear also in mind the 19.5 cables F. H11/14 Ref.2003 Single-drives, motor feedback, QC-DR-080-FS1 | QC-DR-120-FS1 . Dimensions. · 337 ·...
  • Page 338   Dimensions QC-DR-080-FS2 | QC-DR-120-FS2 Dimensions in mm. 1 in = 25.4 mm 39 39 39 19.5 QC-PDS HARDWARE Note. Bear also in mind the 19.5 cables F. H11/15 Ref.2003 Single-drives, motor feedback and direct feedback, QC-DR-080-FS2 | QC-DR-120-FS2 . Dimensions.
  • Page 339   Dimensions QC-DR-275-FS1 Dimensions in mm. 1 in = 25.4 mm 19.5 19.5 Note. Bear also in mind the cables F. H11/16 Single-drive, motor feedback, QC-DR-275-FS1 . Dimensions. QC-PDS HARDWARE Ref.2003 · 339 ·...
  • Page 340   Dimensions QC-DR-275-FS2 Dimensions in mm. 1 in = 25.4 mm 19.5 19.5 Note. Bear also in mind the cables F. H11/17 Single-drive, motor feedback and direct feedback, QC-DR-275-FS2. Dimensions. QC-PDS HARDWARE Ref.2003 · 340 ·...
  • Page 341   Dimensions QC-DR-275-SS2 Dimensions in mm. 1 in = 25.4 mm 19.5 19.5 Note. Bear also in mind the cables F. H11/18 Single-drive, motor feedback and direct feedback, QC-DR-275-SS2 . Dimensions. QC-PDS HARDWARE Ref.2003 · 341 ·...
  • Page 342   Dimensions 11.4 Dual-Drives QC-DR-07+07-FD2 | QC-DR-12+12-FD2 Dimensions in mm. 1 in = 25.4 mm QC-PDS HARDWARE 19.5 Ref.2003 Note. Bear also in mind the 19.5 cables F. H11/19 Dual-drives, motor feedback, QC-DR-07+07-FD2 | QC-DR-12+12-FD2 . Dimensions. · 342 ·...
  • Page 343   Dimensions QC-DR-21+21-FD2 | QC-DR-30+30-FD2 Dimensions in mm. 1 in = 25.4 mm QC-PDS 19.5 HARDWARE Note. Bear also in mind the 19.5 cables Ref.2003 F. H11/20 Dual-drives, motor feedback, QC-DR-21+21-FD2 | QC-DR-30+30-FD2 . Dimensions. · 343 ·...
  • Page 344   Dimensions 11.5 Auxiliary Power Supplies QC-APS-15 Dimensions in mm. 1 in = 25.4 mm QC-PDS 19.5 HARDWARE 19.5 Ref.2003 Note. Bear also in mind the cables F. H11/21 +24 V DC auxiliary power supply. Dimensions. QC-APS-15, · 344 ·...
  • Page 345   Dimensions QC-APS3-15 Dimensions in mm. 1 in = 25.4 mm 19.5 QC-PDS HARDWARE 19.5 Note. Bear also in mind the cables Ref.2003 F. H11/22 +24 V DC auxiliary power supply with a soft-start and snubber. Dimensions. QC-APS3-15 · 345 ·...
  • Page 346   Dimensions 11.6 Bus Protection Module QC-BPM-100 Dimensions in mm. 1 in = 25.4 mm 19.5 QC-PDS HARDWARE 19.5 Note. Bear also in mind Ref.2003 the cables F. H11/23 Bus protection module, QC-BPM-100 . Dimensions. · 346 ·...
  • Page 347   Dimensions 11.7 Capacitor Module QC-CM-75 Dimensions in mm. 1 in = 25.4 mm QC-PDS HARDWARE 19.5 Note. Bear also in mind the 19.5 Ref.2003 cables F. H11/24 QC-CM-75, capacitor module. Dimensions. · 347 ·...
  • Page 348   Dimensions 11.8 Mains Filters MAIN FILTER 42A-A MAIN FILTER 75A-A MAIN FILTER 275A 6-Ø12 6-Ø11 QC-PDS HARDWARE Ref.2003 F. H11/25 Mains filter, MAIN FILTER A-. Dimensions. · 348 ·...
  • Page 349   Dimensions 11.9 Chokes T1 T2 T3 U1 V1 W1 ØE 16x19.6 4-R12.5 CHOKE RPS-160 QC-PDS HARDWARE Ref.2003 Dimensions in mm. 1 in = 25.4 mm F. H11/26 CHOKES. Dimensions. · 349 ·...
  • Page 350   Dimensions CHOKE RPS-160. Packaging Dimensions in mm. 1 in = 25.4 mm F. H11/27 CHOKE RPS-160. Packaging. Dimensions. QC-PDS HARDWARE Ref.2003 · 350 ·...
  • Page 351   Dimensions 11.10 Brake Resistors with External Thermostat ER+TH-18/1100 Ø 6,2 80 84 THERMO-SWITCH 160 °C FAST ON 6.3 mm F. H11/28 External Ballast resistors with external thermostat. Dimensions. QC-PDS HARDWARE Ref.2003 · 351 ·...
  • Page 352   Dimensions 11.11 Brake Resistors with Internal Thermostat ER+TH-18/1800 | ER+TH-18/2200 Ø 12 Ø 6.5 2.5 mm² 2.5 mm² THERMOSTAT OUT CABLES F. H11/29 External Ballast resistors with internal thermostat. Dimensions. QC-PDS HARDWARE Ref.2003 · 352 ·...
  • Page 353 ER+TH- ER+TH- With external With external thermostat 18/1100+FAN 18/1500+FAN 18/2000+FAN thermostat 18/1100+FAN 18/1500+FAN 18/2000+FAN Units Units 11.0 19.7 13.7 21.6 D 12.9 20.9 F. H11/30 External Ballast resistors with external thermostat and fan. Dimensions. QC-PDS HARDWARE Ref.2003 · 353 ·...
  • Page 354   Dimensions 11.13 External Thermostat Dimensions in mm. 1 in = 25.4 mm F. H11/31 External thermostat. Dimensions. QC-PDS HARDWARE Ref.2003 · 354 ·...
  • Page 355 COMMERCIAL MODELS Here, each of the commercial models corresponding to all FAGOR products relating to the QC-PDS drive system are specified. It refers to: Synchronous servomotors FKM1/2/4/6/8/9 Asynchronous motors FS5/FM7/FM9 Non-regenerative main power QC-PS-025, QC-PS-045 supplies. Regenerative main power QC-RPS-030-F, supplies QC-RPS-160-F, QC-RPS-160-SN0...
  • Page 356 Only when it has a special configuration ·K· Note. Encoders with references: - I0, only available for the FKM2/4/6 series. - E3/A3, only available for the FKM2/4/6/8/9series. - E4/A4, only available for the FKM1 series. F. H12/1 Synchronous FKM servomotors. Name. QC-PDS HARDWARE Ref.2003 · 356 ·...
  • Page 357 E 0 3 s e r i e s H S 3 s e r i e s Note 1. Commercial models D055 and D150 are not available for the HS3 series. F. H12/2 Asynchronous FM7 motors. Name. QC-PDS HARDWARE Ref.2003 · 357 ·...
  • Page 358   Commercial models FM9- -C5C -E0 - MOTOR FAGOR M9 BASE SPEED (single winding) 1500 rev/min 1000 rev/min POWER (S1 duty). Note. The kW for each model are the ones given by this value. E.g. An FM9-B071 motor can provide up to 71 kW in S1.
  • Page 359 12+12 6.0 12.0 5.4 10.8 In | Imax. 21+21 for axis 10.5 21.0 9.8 19.6 30+30 15.0 30.0 15.0 30.0 INTERFACE SERCOS-II SERCOS-III DIRECT FEEDBACK FUNCTIONAL SAFETY QC-PDS HARDWARE DUAL-USE F. H12/6 Ref.2003 Dual-drives, . Name. QC-DR-+-FD2-- · 359 ·...
  • Page 360 Vline: 3 AC | 400/480 V AC +24 V DC APS3 +24 V DC + SOFT-START+SNUBBER 24 V DC | 15 A VOLTAGE | CURRENT F. H12/9 External auxiliary power supplies, . Name. QC-APS-15 QC-PDS HARDWARE Ref.2003 · 360 ·...
  • Page 361   Commercial models 12.5 Auxiliary Equipment MAINS FILTERS Example: MAIN FILTER 42A-A MAIN FILTER FAGOR MAINS FILTERS 42A-A MAX. CURRENT 42 A 75A-A 75 A 275A 275 A F. H12/10 Mains filter, . Name. MAIN FILTER A-A INDUCTANCES Example:...
  • Page 362 ENCODER EXTENSION CABLE EEC-FM7 FOR FM7 MOTOR, TTL MAGNETIC ENCODER LENGTH (m) 03|05|10|15|20|30|50 Example: QC-EEC-FM7C-03 QUERCUS ENCODER EXTENSION CABLE EEC-FM7C FOR FM7 MOTOR, C-AXIS ENCODER LENGTH (m) 03|05|10|15|20|30|50 QC-PDS F. H12/16 HARDWARE Encoder extension cables, Name. QC-EEC-..., QC-IECD-... Ref.2003 · 362 ·...
  • Page 363   Commercial models ETHERNET CABLES. SERCOS-III Example: QC-FBC-01 QUERCUS FAGOR BUS CABLE LENGTH (m) 01|02|03|05|07 Example: QC-FBC-FLEX-10 QUERCUS FAGOR BUS CABLE-FLEX FBC-FLEX LENGTH (m) 10|15|20|25|30|35|50|60|75|100 F. H12/17 Cable Ethernet, Name. SERCOS-III interface, QC-FBC-... FIBER OPTIC LINES. SERCOS-II Example: SFO-01...
  • Page 364 Equipment identification plates. A. Version|model label, B. Characteristics plate. The version|model label indicates the commercial model name, model QC-PDS certificate type (TYPE), hardware version (Vers:), series number (SN) and HARDWARE the manufacturing date (Date). Also, the bar code and the EC and TÜV markings are also printed.
  • Page 365   Commercial models They make it easier to solve compatibility conflicts between different versions. The unit is also labeled on its packaging: F. H12/21 Packaging label. QC-PDS HARDWARE Ref.2003 · 365 ·...
  • Page 366   Commercial models QC-PDS HARDWARE Ref.2003 · 366 ·...
  • Page 367 ANNEXES...
  • Page 368 ANNEX A1...
  • Page 369 CNC QC FAGOR QUERCUS SAFETY EMERGENCY ELECTRICAL WIRING DIAGRAM SERCOS-III REF. SAFETY EMERGENCY STOP + DOOR STOP CATEGORY 1 INSTALLATION ARCHITECTURE FAGOR AUTOMATION S. COOP. 1 | 13 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 L. Mod. COVER PAGE 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 370 LIST OF PAGES INSTALLATION NAME INSTALLATION ARCHITECTURE END USER DESTINATION MACHINE DATA DIAGRAM LOCATION MAN_QC_PDS_HARD.pdf CHAPTER 10 | APPENDIX FAGOR AUTOMATION S. COOP. 2 | 13 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 L. Mod. DESCRIPTION 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 371 STABILIZED 24 V DC POWER SUPPLY DIN RAIL 4/1E PCB F1 PCB F3-F4 4/1A 400 (1-10%) / 480 (1+10%) V AC 48...62 Hz FAGOR AUTOMATION S. COOP. 3 | 13 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 L. Mod.
  • Page 372 EMERGENCY 9/2E PS ERROR RESET 0 V DC 3/8E 6/1F 6/4C 13 6/4C 21 22 21 22 FAGOR AUTOMATION S. COOP. 4 | 13 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. EMERGENCY RELAY 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 373 0 V DC 12/1E 3/5E 4/5B 21 22 33 34 4/5B 43 44 OVER TRAVEL LIMIT + CNC QC FAGOR OK + CNC QC EMERGENCY STOP FAGOR AUTOMATION S. COOP. 5 | 13 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L.
  • Page 374 STO2 SPEED ENABLE 9/1F 4/8E 0 V DC 6/4C 6/3C 13/8B 13/8C 6 | 13 FAGOR AUTOMATION S. COOP. Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. EMERGENCY RELAY 10 | APPENDIX FAGOR AUTOMATION S. COOP. Chapter SERCOS-III Verif.
  • Page 375 0 V DC 0 V DC 0 V DC I/O PLC I/O PLC DC BUS DC BUS DC BUS DC BUS FAGOR AUTOMATION S. COOP. 7 | 13 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. GENERAL DIAGRAM 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 376 QC-PS-025 · SIZE |1 · 8A | 13 FAGOR AUTOMATION S. COOP. Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. CONNECTORS 10 | APPENDIX FAGOR AUTOMATION S. COOP. Chapter SERCOS-III Verif. Sheet Nr: Standard...
  • Page 377 FAGOR AUTOMATION S. COOP. 8B | 13 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. CONNECTORS 10 | APPENDIX FAGOR AUTOMATION S. COOP. Chapter SERCOS-III Verif. Sheet Nr: Standard...
  • Page 378 DC BUS MAIN POWER SUPPLY 10/1D QC-PS-025 6/8A 13/1A 6/8E 10/1A FUNCTIONAL EARTH PROTECTIVE EARTH FAGOR AUTOMATION S. COOP. 9 | 13 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. QC NON-REGEN. MAIN P. SUPPLY 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 379 QC-DR-055-FSX QC-DR-055-FSX GP-1: TOP GROUNDING PLATE S-SPINDLE X-AXIS GP-2: BOTTOM GROUNDING PLATE MOTOR MOTOR 10 | 13 FAGOR AUTOMATION S. COOP. Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. QC SINGLE-DRIVES 10 | APPENDIX FAGOR AUTOMATION S. COOP.
  • Page 380 HOLDING BRAKE GP-1: TOP GROUNDING PLATE Y-AXIS Z-AXIS GP-2: BOTTOM GROUNDING PLATE MOTOR MOTOR 11 | 13 FAGOR AUTOMATION S. COOP. Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY QC DUAL-DRIVE L. Mod. 10 | APPENDIX FAGOR AUTOMATION S. COOP.
  • Page 381 EMERGENCY FREE FREE FREE FREE DOOR FREE FREE STOP RELEASE COIL FAGOR AUTOMATION S. COOP. 12 | 13 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. PLC INPUTS | OUTPUTS 10 | APPENDIX FAGOR AUTOMATION S. COOP.
  • Page 382 24 V DC 11/8E -KS3 6/7D SELECTOR SWITCH -KS4 6/7D 6/7A INPUT 13 | 13 FAGOR AUTOMATION S. COOP. Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. PLC INPUTS | OUTPUTS 10 | APPENDIX FAGOR AUTOMATION S. COOP. Chapter SERCOS-III Verif.
  • Page 383 ANNEX A2...
  • Page 384 CNC QC FAGOR QUERCUS SAFETY EMERGENCY ELECTRICAL WIRING DIAGRAM SERCOS-III REF. SAFETY EMERGENCY STOP + DOOR STOP CATEGORY 1 INSTALLATION ARCHITECTURE 1 | 13 FAGOR AUTOMATION S. COOP. Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. COVER PAGE 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 385 INSTALLATION NAME INSTALLATION ARCHITECTURE END USER DESTINATION MACHINE DATA DIAGRAM LOCATION MAN_QC_PDS_HARD.pdf CHAPTER 10 | APPENDIX 2 | 13 FAGOR AUTOMATION S. COOP. Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. DESCRIPTION 10 | APPENDIX FAGOR AUTOMATION S. COOP.
  • Page 386 STABILIZED 24 V DC POWER SUPPLY DIN RAIL 4/1E PCB F1 PCB F3-F4 4/1A 400 (1-10%) / 480 (1+10%) V AC 48...62 Hz FAGOR AUTOMATION S. COOP. 3 | 13 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod.
  • Page 387 EMERGENCY 9/3E PS ERROR RESET 0 V DC 3/8E 6/1F 6/4C 13 6/4C 21 22 21 22 FAGOR AUTOMATION S. COOP. 4 | 13 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. EMERGENCY RELAY 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 388 0 V DC 12/1E 3/5E 4/5B 21 22 33 34 4/5B 43 44 OVER TRAVEL LIMIT + CNC QC FAGOR OK + CNC QC EMERGENCY STOP FAGOR AUTOMATION S. COOP. 5 | 13 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L.
  • Page 389 STO1 STO2 SPEED ENABLE 9/1F 4/8E 0 V DC 6/4C 6/3C 13/8B 13/8C FAGOR AUTOMATION S. COOP. 6 | 13 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 L. Mod. EMERGENCY RELAY 10 | APPENDIX FAGOR AUTOMATION S. COOP.
  • Page 390 0 V DC 0 V DC 0 V DC 0 V DC DC BUS DC BUS DC BUS DC BUS FAGOR AUTOMATION S. COOP. 7 | 13 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 L. Mod. GENERAL DIAGRAM 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 391 FAGOR AUTOMATION S. COOP. 8A | 13 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 L. Mod. CONNECTORS 10 | APPENDIX FAGOR AUTOMATION S. COOP. Chapter SERCOS-III Verif. Sheet Nr: Standard...
  • Page 392 FAGOR AUTOMATION S. COOP. 8B | 13 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. CONNECTORS 10 | APPENDIX FAGOR AUTOMATION S. COOP. Chapter SERCOS-III Verif. Sheet Nr: Standard...
  • Page 393 POWER SUPPLY 10/1D DC BUS QC-APS-15 6/8A 13/1A 6/8E 10/1A FUNCTIONAL EARTH PROTECTIVE EARTH FAGOR AUTOMATION S. COOP. 9 | 13 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. QC AUXILIARY & MAIN P. SUPPLY 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 394 QC-DR-055-FSX QC-DR-055-FSX S-SPINDLE X-AXIS GP-1: TOP GROUNDING PLATE MOTOR MOTOR GP-2: BOTTOM GROUNDING PLATE 10 | 13 FAGOR AUTOMATION S. COOP. Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. QC SINGLE-DRIVES 10 | APPENDIX FAGOR AUTOMATION S. COOP.
  • Page 395 QC-DR-21+21-FD2 QC-DR-30+30-FD2 HOLDING BRAKE GP-1: TOP GROUNDING PLATE Y-AXIS Z-AXIS GP-2: BOTTOM GROUNDING PLATE MOTOR MOTOR FAGOR AUTOMATION S. COOP. 11 | 13 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 L. Mod. QC DUAL-DRIVE 10 | APPENDIX FAGOR AUTOMATION S. COOP.
  • Page 396 EMERGENCY FREE FREE FREE FREE DOOR FREE FREE STOP RELEASE COIL FAGOR AUTOMATION S. COOP. 12 | 13 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. PLC INPUTS | OUTPUTS 10 | APPENDIX FAGOR AUTOMATION S. COOP.
  • Page 397 24 V DC 9/8E -KS3 6/7D SELECTOR SWITCH -KS4 6/7D 6/7A INPUT FAGOR AUTOMATION S. COOP. 13 | 13 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. PLC INPUTS | OUTPUTS 10 | APPENDIX FAGOR AUTOMATION S. COOP.
  • Page 398 ANNEX A3...
  • Page 399 CNC QC FAGOR QUERCUS SAFETY EMERGENCY ELECTRICAL WIRING DIAGRAM SERCOS-III REF. SAFETY EMERGENCY STOP + DOOR STOP CATEGORY 1 INSTALLATION ARCHITECTURE FAGOR AUTOMATION S. COOP. 1 | 19 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. COVER PAGE 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 400 LIST OF PAGES INSTALLATION NAME INSTALLATION ARCHITECTURE END USER DESTINATION MACHINE DATA DIAGRAM LOCATION MAN_QC-PDS_HARD.pdf CHAPTER 10 | APPENDIX 2 | 19 FAGOR AUTOMATION S. COOP. Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. DESCRIPTION 10 | APPENDIX Chapter FAGOR AUTOMATION S.
  • Page 401 STABILIZED 24 V DC POWER SUPPLY DIN RAIL 4/1E PCB F1 PCB F3-F4 4/1A 400 (1-10%) / 480 (1+10%) V AC 48...62 Hz FAGOR AUTOMATION S. COOP. 3 | 19 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 L. Mod.
  • Page 402 3/8E 6/1F 21 22 6/4C 13 6/4C 13/3E 13 14 4/3E -S03 START BUTTON FAGOR AUTOMATION S. COOP. 4 | 19 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 L. Mod. EMERGENCY RELAY 10 | APPENDIX FAGOR AUTOMATION S. COOP.
  • Page 403 4/5B 14/7C 14/2C 43 44 21 22 5/7C OVER TRAVEL LIMIT SPINDLE MAIN POWER + CNC QC FAGOR OK & QC-BPM OK MOTOR FAN DRIVE + CNC EMERGENCY STOP 5 | 19 FAGOR AUTOMATION S. COOP. Date Next: Previous: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L.
  • Page 404 STO1 STO2 SPEED ENABLE 13/1E 4/8E 0 V DC 6/4C 6/3C 19/8B 19/8C FAGOR AUTOMATION S. COOP. 6 | 19 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 EMERGENCY RELAY L. Mod. 10 | APPENDIX FAGOR AUTOMATION S. COOP.
  • Page 405 0 V DC 0 V DC 0 V DC DC BUS DC BUS DC BUS DC BUS DC BUS 7 | 19 FAGOR AUTOMATION S. COOP. Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. GENERAL DIAGRAM 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 406 8 | 19 FAGOR AUTOMATION S. COOP. Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. CONNECTORS 10 | APPENDIX Chapter FAGOR AUTOMATION S. COOP. SERCOS-III Verif. Sheet Nr: Standard...
  • Page 407 FAGOR AUTOMATION S. COOP. 9 | 19 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 L. Mod. CONNECTORS 10 | APPENDIX FAGOR AUTOMATION S. COOP. Chapter SERCOS-III Verif. Sheet Nr: Standard...
  • Page 408 FAGOR AUTOMATION S. COOP. 10 | 19 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. CONNECTORS 10 | APPENDIX FAGOR AUTOMATION S. COOP. Chapter SERCOS-III Verif. Sheet Nr: Standard...
  • Page 409 FAGOR AUTOMATION S. COOP. 11 | 19 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. CONNECTORS 10 | APPENDIX FAGOR AUTOMATION S. COOP. Chapter SERCOS-III Verif. Sheet Nr: Standard...
  • Page 410 +24V AUXILIARY POWER SUPPLY QC-APS3-15 +24V 13/2D SOFT-START 13/2D DC BUS FUNCTIONAL EARTH PROTECTIVE EARTH FAGOR AUTOMATION S. COOP. 12 | 19 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 QC AUXILIARY P. SUPPLY L. Mod. 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 411 14/2D DC BUS 14/2E 12/7E -S03 4/4E 6/8A 14/1F 6/8F 14/1F FAGOR AUTOMATION S. COOP. 13 | 17 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 QC BUS PROTECTION MODULE L. Mod. 10 | APPENDIX FAGOR AUTOMATION S. COOP.
  • Page 412 FINDER 55.329.024.xxxx 24 V DC 19/1A 13/8E 0 V DC 13/8E 15/1A 5/8C 21 22 FAGOR AUTOMATION S. COOP. 14 | 19 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. QC REGENER. MAIN P. SUPPLY = CABINET 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 413 PROTECTIVE EARTH QC-DR-040-FSX GP-1: TOP GROUNDING PLATE S-SPINDLE X-AXIS QC-DR-055-FSX MOTOR MOTOR GP-2: BOTTOM GROUNDING PLATE FAGOR AUTOMATION S. COOP. 15 | 19 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 QC SINGLE-AXIS DRIVES L. Mod. 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 414 HOLDING PROTECTIVE EARTH BRAKE GP-1: TOP GROUNDING PLATE Y-AXIS Z-AXIS GP-2: BOTTOM GROUNDING PLATE MOTOR MOTOR FAGOR AUTOMATION S. COOP. 16 | 19 Date Previous: Next: QUERCUS SAFETY EMERGENCY FEBRUARY | 2020 L. Mod. QC DUAL-AXIS DRIVE 10 | APPENDIX FAGOR AUTOMATION S.
  • Page 415 ·OPTIONAL· FAGOR CAPACITOR MODULE QC-CM-75 DC BUS 16/8D FAGOR AUTOMATION S. COOP. 17 | 19 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. QC CAPACITOR MODULE 10 | APPENDIX FAGOR AUTOMATION S. COOP. Chapter SERCOS-III Verif. Sheet Nr:...
  • Page 416 EMERGENCY SPINDLE SOFT-START FREE FREE DOOR FREE FREE STOP RELEASE COIL FAGOR AUTOMATION S. COOP. 18 | 19 Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. PLC INPUTS | OUTPUTS 10 | APPENDIX FAGOR AUTOMATION S. COOP.
  • Page 417 14/8F -KS3 6/7D SELECTOR SWITCH -KS4 14/7B 6/7D 6/7A INPUT 19 | 19 FAGOR AUTOMATION S. COOP. Date Previous: Next: FEBRUARY | 2020 QUERCUS SAFETY EMERGENCY L. Mod. PLC INPUTS | OUTPUTS 10 | APPENDIX FAGOR AUTOMATION S. COOP. Chapter SERCOS-III Verif.
  • Page 420 FAGOR AUTOMATION Fagor Automation S. Coop. Bº San Andrés, 19 - Apdo. 144 E-20500 Arrasate-Mondragón, Spain Tel: +34 943 039 800 Fax: +34 943 791 712 E-mail: info@fagorautomation.es www.fagorautomation.com...

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