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Fagor BCSD Installation Manual

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Installation manual
Ref. 1711

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Summary of Contents for Fagor BCSD

  • Page 1 Installation manual Ref. 1711...
  • Page 2 V2.9; linux-ftpd V0.17; ppp V2.4.0; utelnet V0.1.1. The librarygrx V2.4.4. The linux kernel V2.4.4. The linux boot ppcboot V1.1.3. If you would like to have a CD copy of this source code sent to you, send 10 Euros to Fagor Automation...
  • Page 3 Connection between SCD spindle drive and BCSD axis drive ........32 Connection between 2-axis BCSD drive................ 33 Terminated resistor ......................34 Cable for connecting with RS485 to all BCSD axis drives ..........34 Encoder and Power cables .................... 35 CHAPTER 4 PLC program........................
  • Page 4 I n st a l l a t io n ma n u a l BCSD System . 1711 ·4·...

  • Page 5: Version History

    First version. Ref 1410 October 2014 List of features Remove 200V drives and motors (BCSD-15AMA, BCSD-20AMA, BCSD-30AMA, BCSD-50AMA, FBM-10ADA, FBM- 15ADA, FBM-20ADA, FBM-30ADA, FBM-50ADA). Add 400V drives and motors (BCSD-10DMA, BCSD-15DMA, BCSD-20DMA, BCSD-30DMA, BCSD-50DMA, FBM- 10DDA, FBM-15DDA, FBM-20DDA, FBM-30DDA, FBM-50DDA).
  • Page 6 Ref 1711 November 2017 List of features New driver software version (BCSD-XXAMA-01), (BCSD-XXDMA-01). New Motor FBM-10/15/20DDA. New encoder and motor power cables, which length up to 20 meters. Remove BSC-PC cables, add BSC-PC-USB cables. New power cable MP-FBM-14-XX-01 and new feedback cable EEC-FBM-A-XX-01...

  • Page 7: General System Diagram

    GENERAL SYSTEM DIAGRAM General diagram with SCD spindle drive BCSD System . 1711 ·7·...
  • Page 8 I n st a l l a t io n ma n u a l General diagram without SCD spindle drive BCSD System . 1711 ·8·...

  • Page 9: System Configurations

    Low inertia 750 W servo motors: Motor Drive FBS-08ADB12 BCSD-08AMA-01 Fagor axis motor, 200 V AC, 750 W, Absolute Encoder 131072P/R, Flat without keys, With Oil Seal. FBS-08ADB14 BCSD-08AMA-01 Fagor axis motor, 200 V AC, 750 W, Absolute Encoder 131072P/R, Flat without keys, With Oil Seal, with brake (DC 24 V).
  • Page 10 Low inertia 1 kW servo motors: Motor Drive FBS-10ADB12 BCSD-10AMA-01 Fagor axis motor, 200 V AC, 1 kW, Absolute Encoder 131072P/R, Flat without keys, With Oil Seal. FBS-10ADB14 BCSD-10AMA-01 Fagor axis motor, 200 V AC, 1 kW, Absolute Encoder 131072P/R, Flat without keys, With Oil Seal, with brake (DC 24 V).
  • Page 11 Medium inertia 1 kW servo motors: Motor Drive FBM-10DDB12 BCSD-10DMA-01 Fagor axis motor, 400 V AC, 1 kW, Absolute Encoder 131072P/R, Flat without keys, With Oil Seal. FBM-10DDB14 BCSD-10DMA-01 Fagor axis motor, 400 V AC, 1 kW, Absolute Encoder 131072P/R, Flat without keys, With Oil Seal, with brake (DC 24 V).
  • Page 12 Medium inertia 1.5 kW servo motors: Motor Drive FBM-15DDB12 BCSD-15DMA-01 Fagor axis motor, 400 V AC, 1.5 kW, Absolute Encoder 131072P/R, Flat without keys, With Oil Seal. FBM-15DDB14 BCSD-15DMA-01 Fagor axis motor, 400 V AC, 1.5 kW, Absolute Encoder 131072P/R, Flat without keys, With Oil Seal, with brake (DC 24 V).
  • Page 13 Medium inertia 2 kW servo motors: Motor Drive FBM-20DDB12 BCSD-20DMA-01 Fagor axis motor, 400 V AC, 2 kW, Absolute Encoder 131072P/R, Flat without keys, With Oil Seal. FBM-20DDB14 BCSD-20DMA-01 Fagor axis motor, 400 V AC, 2 kW, Absolute Encoder 131072P/R, Flat without keys, With Oil Seal, with brake (DC 24 V).
  • Page 14 Medium inertia 3 kW servo motors: Motor Drive FBM-30DDA12 BCSD-30DMA-01 Fagor axis motor, 400 V AC, 3 kW, Absolute Encoder 131072P/R, Flat without keys, With Oil Seal. FBM-30DDA14 BCSD-30DMA-01 Fagor axis motor, 400 V AC, 3 kW, Absolute Encoder 131072P/R, Flat without keys, With Oil Seal, with brake (DC 24 V).
  • Page 15 Medium inertia 5 kW servo motors: Motor Drive FBM-50DDA12 BCSD-50DMA-01 Fagor axis motor, 400 V AC, 5 kW, Absolute Encoder 131072P/R, Flat without keys, With Oil Seal. FBM-50DDA14 BCSD-50DMA-01 Fagor axis motor, 400 V AC, 5 kW, Absolute Encoder 131072P/R, Flat without keys, With Oil Seal, with brake (DC 24 V).
  • Page 16 Cables: Motor power cable and motor encoder cable. Ferrite core model: ESD-SR-250. Manufacturer: Tokin. Using ferrite cores is mandatory. The ferrite core must be as close to the drive or motor as possible. BCSD Axis control CN1-I/Os CN1-I/Os Ferrite Core...
  • Page 17 Ferrite core (FBM motors) Cable: I/O signal cable. Ferrite core model: ESD-SR-250. Manufacturer: Tokin. Using ferrite cores at the BCSDs is mandatory. The ferrite core must be as close to the drive as possible. BCSD Axis control Ferrite Core CN1-I/Os MPC-FBM EEC-FBM...

  • Page 18: Mains Filters

    1.5 kW - 2 kW FN258-16-33 3 kW - 5 kW FN258-30-33 In order to comply with European Directive 2014/35/EU on Low Voltage and 2014/30/EU on Electromagnetic Compatibility, it is recommended to insert a mains filter. BCSD System . 1711 ·18·...
  • Page 19 ELECTRICAL DIAGRAM OF THE SYSTEM 3xBCSD-400 V (XYZ), 1xSCD-400 V (S) BCSD System . 1711 Figure 1/10 ·19·...
  • Page 20 I n st a l l a t io n ma n u a l 2xBCSD-200 V (XY), 1xBCSD-400 V (Z), 1xSCD-400 V (S) Figure 2/10 BCSD System . 1711 ·20·...
  • Page 21 I n s t a l l a t i o n m a n u a l Spindle drive diagram Figure 3/10 BCSD System . 1711 ·21·...
  • Page 22 I n st a l l a t io n ma n u a l X axis diagram (BCSD 400 V) Figure 4/10 BCSD System . 1711 ·22·...
  • Page 23 I n s t a l l a t i o n m a n u a l X axis diagram (BCSD 200 V) Figure 5/10 BCSD System . 1711 ·23·...
  • Page 24 I n st a l l a t io n ma n u a l Y axis diagram (BCSD 400 V) Figure 6/10 BCSD System . 1711 ·24·...
  • Page 25 I n s t a l l a t i o n m a n u a l Y axis diagram (BCSD 200 V) Figure 7/10 BCSD System . 1711 ·25·...
  • Page 26 I n st a l l a t io n ma n u a l Z axis diagram (BCSD 400 V) Figure 8/10 BCSD System . 1711 ·26·...

  • Page 27: Command Diagram

    I n s t a l l a t i o n m a n u a l Command diagram Figure 9/10 BCSD System . 1711 ·27·...
  • Page 28 I n st a l l a t io n ma n u a l 2.10 PLC inputs and outputs diagram Figure 10/10 BCSD System . 1711 ·28·...
  • Page 29 There is an accessory bag for lathes and another one for milling machines. Accessory bag for lathes Accessory bag for milling machines (BSC-PACK-2AXES-02) (BSC-PACK-3AXES-02) BSC-SA (300 mm) BSC-SA (300 mm) BSC-AA (300 mm) 2 x BSC-AA (300 mm) BSC-TR BSC-TR 8 x FERRITE 12 x FERRITE BCSD System . 1711 ·29·...
  • Page 30 Type: Shielded. Twisted pairs (1 x 2 x 0.22 mm2). Flexibility: Superflexible. Minimum static bending radius of 50 mm and a dynamic radius of 95 mm. Cover: PUR. Impedance: Cat.5 (100 W - 120 W). BCSD System . 1711 ·30·...
  • Page 31 I n s t a l l a t i o n m a n u a l Connection between CNC and axis BCSD drive Cable name: BSC-CA-XX-02 Cable between CNC Communications board CAN AXES connector and CN3 connector of the BCSD axis drive. Length: 5 m - 10 m - 15 m.
  • Page 32 I n st a l l a t io n ma n u a l Connection between SCD spindle drive and BCSD axis drive Cable name: BSC-SA Cable between X6 connector of SCD spindle drive and CN3 connector of BCSD axis drive. Length: 300 mm. Connector: 1 x 5-pin male Phoenix minicombicon connector (3.5 mm pitch) on the SCD.
  • Page 33 I n s t a l l a t i o n m a n u a l Connection between 2-axis BCSD drive Cable name: BSC-AA Cable between CN4 connector of BCSD axis drive and CN3 connector of BCSD axis drive. Length: 300 mm. Connector:...
  • Page 34 Cable name: BSC-PC-USB Cable to connect from PC USB to CN4 connector of BCSD axis drive. Length: 2 m. Take out the terminating resistor and use this cable to connect the computer USB to any of the BCSD drives. BCSD System .
  • Page 35 EEC-FBS-A-3 MPC-FBS-18-5 EEC-FBS-A-5 MPC-FBS-18-8 EEC-FBS-A-8 MPC-FBS-18-10 EEC-FBS-A-10 MPC-FBS-18-15 EEC-FBS-A-15 MPC-FBS-18-20 EEC-FBS-A-20 MPC-FBM-14-3-01 EEC-FBM-A-3 MPC-FBM-14-5-01 EEC-FBM-A-5 MPC-FBM-14-8-01 EEC-FBM-A-8 MPC-FBM-14-10-01 EEC-FBM-A-10 MPC-FBM-14-15-01 EEC-FBM-A-15 MPC-FBM-14-20-01 EEC-FBM-A-20 MPC-FBM-12-3 EEC-FBM-A-3-01 MPC-FBM-12-5 EEC-FBM-A-5-01 MPC-FBM-12-8 EEC-FBM-A-8-01 MPC-FBM-12-10 EEC-FBM-A-10-01 MPC-FBM-12-15 EEC-FBM-A-15-01 MPC-FBM-12-20 EEC-FBM-A-20-01 BCSD System . 1711 ·35·...
  • Page 36 I n st a l l a t io n ma n u a l BCSD System . 1711 ·36·...
  • Page 37 PLC program %PLC 8055 VMC ,MX-O, ;********************************************************************* Machine..MILLING MACHINE Customer..CNC.....FAGOR 8055 Drivers..FAGOR CAN (BSCD + SCD) ;********************************************************************* ;********************************************************************* INPUTS ;********************************************************************* DEF I_EMERGENCY ; I_EMERGENCY DEF I_REFX ; I_X AXIS REFERENCE DEF I_REFY ; I_Y AXIS REFERENCE DEF I_REFZ ; I_Z AXIS REFERENCE ;*********************************************************************...
  • Page 38 ; SV2 Y axis motor speed ;R308 ; SV2 Z axis motor speed SERCOS VARIABLES (R700 - R704) ;------------------------------------------------------------------------------------------------ ;R700..P28[SRR700]=4.33172 ; DV11 S (FAGOR Diagnostic) ;R701 P29[SRR701]=3.00084 ; TV2 Percentage Spindle Torque ;R702 P30[SRR702]=1.00084 ; TV2 Percentage X axis Torque ;R703 P31[SRR703]=2.00084 ;...
  • Page 39 ; User screen Marker ;********************************************************************* TIMERS ;********************************************************************* ; Timer for AUXEND ; Timer disable axis DRENA ; Timer disable spindle DRENA ; Timer DV11 (FAGOR Diagnostic) ; Timer scroll PLC messages ;********************************************************************* COUNTERS ;********************************************************************* ; CNC on seconds ; CNC on minutes ;...
  • Page 40 ; digital drives. ;********************************************************************* DRSTAFX = B1R3 ; X AXIS DRIVER STATUS DRSTASX = B0R3 ; X AXIS DRIVER STATUS BCSD System CPS R3 GE 1 ; X drive ready = M_DRV_X_NERR ; X drive no error CPS R3 LT 2 ;...
  • Page 41 AND NOT M_DRV_X_NPOWER ; X drive no power AND NOT M_DRV_Y_NPOWER ; Y drive no power AND NOT M_DRV_Z_NPOWER ; Z drive no power BCSD = M_POWER_ON ; Machine with power System NOT M_POWER_ON ; Machine with power = B0R16 ;...
  • Page 42 SINDLE STOP ;------------------------------------------------------------------------------------------------ DFU M5 ; Stop spindle = RES M_SP1_REQUEST_M3M4 ; Spindle turn requested = RES M_SP1_REQUEST_M19 ; Spindle orientation requested BCSD RESETOUT ; CNC Reset System = RESETIN ; CNC RESET = RES M_SP1_REQUEST_M3M4 ; Spindle turn requested = RES M_SP1_REQUEST_M19 ;...
  • Page 43 ; CNC loop OK = SERVOSON ; Close spindle loop SPINDLE ENABLE ;------------------------------------------------------------------------------------------------ B9R700 = TG2 4 200 ; Timer DV11 (FAGOR Diagnostics) T4 = M_SP1_NMIN ; Spindle stop (N=0) (DFU M3 ; Spindle CW OR DFU M4) ; Spindle CCW = SET M_SP1_REQUEST_M3M4 ;...
  • Page 44 CPS R19 EQ 0 ; STOP = /STOP ; CNC STOP ;********************************************************************* PLC MESSAGES ; Management of PLC messages ;********************************************************************* BCSD System NOT M_DRV_X_NERR ; X drive error OR NOT M_DRV_Y_NERR ; Y drive error OR NOT M_DRV_Z_NERR ; Z drive error OR NOT M_DRV_S_NERR ;...

  • Page 45: Service Screen

    DFU M2017 ; 1 second marker OR DFD M2017 ; 1 second marker AND DRENAS ; Spindle drive power ON BCSD = CUP 4 ; Spindle ON seconds System CPS C4 GE 60 ; Spindle ON seconds = CUP 5 ;...
  • Page 46 CPS MBCD* EQ $41 = M41 ; Spindle gear 1 CPS MBCD* EQ $42 = M42 ; Spindle gear 2 CPS MBCD* EQ $43 = M43 ; Spindle gear 3 CPS MBCD* EQ $44 = M44 ; Spindle gear 4 BCSD System . 1711 ·46·...
  • Page 47 The connection to the BCSD drive system depends on a software option called "BCSD DRIVE SYSTEM". If any of the CAN axes defined in a CNC is BCSD and the CNC does not carry this option, on power- up it will issue the error message "Software option BCSD DRIVE SYSTEM not activated".
  • Page 48 All the parameters of the drive may be read and written using the SVAR variable. Example: P100=SVARn SERCOS-ID where n indicates the axis. The SERCOS identifier appears on the CNC screen for the machine parameters of the drive. BCSD System . 1711 ·48·...
  • Page 49 500 kbit/s. Maximum distance: 95 meters. For BCSD drives, only 1 Mbps or 500 Kbps make sense. But it is suggested to always set it to 1 Mbps. 500 Kbps may be used only when the cable is longer than 20 m, but it will affect the maximum number of elements to connect.
  • Page 50 I n st a l l a t io n ma n u a l Axis machine parameter ACFGAIN A new way to handle the DERGAIN has been implemented in the BCSD drive system (digital CAN) that allows a smoother and more stable adjustment using certain DERGAIN values that are a lot lower that those used when a.m.p.
  • Page 51 Incremental encoder defective. At least one of Incremental Encoder PA, PB, PC is break off. ERROR 212: Servo motor overcurrent. BCSD Too much current has been detected circulating through the drive module. System The drive is running poorly. Reset the error, because the parameter settings may be wrong causing current overshooting.
  • Page 52 Crowbar overload error. I²t protection of the Crowbar resistor. ERROR 308: Over current in regeneration circuit. Contact Fagor Automation S. Coop. ERROR 601: Communication error with the rotor encoder. ERROR 310: Low voltage at the driver of the High Side IGBT.
  • Page 53 ERROR 9067: Master station pulse timeout. The master station sends pulse time timeout. ERROR 9069: Synchronization signal monitoring cycle is longer than setting. The filling time and the cycle of the synchronous signal do not match. BCSD System . 1711 ·53·...
  • Page 54 I n st a l l a t io n ma n u a l BCSD System . 1711 ·54·...
  • Page 55 I n s t a l l a t i o n m a n u a l BCSD System . 1711 ·55·...
  • Page 56 I n st a l l a t io n ma n u a l BCSD System . 1711 ·56·...
  • Page 58 FAGOR AUTOMATION Fagor Automation S. Coop. Bº San Andrés, 19 - Apdo. 144 E-20500 Arrasate-Mondragón, Spain Tel: +34 943 719 200 +34 943 039 800 Fax: +34 943 791 712 E-mail: info@fagorautomation.es www.fagorautomation.com...

This manual is also suitable for:

Bcsd-08ama-01Bcsd-10ama-01Bcsd-10dma-01Bcsd-15dma-01Bcsd-20dma-01Bcsd-30dma-01 ... Show all