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Fagor BCSD Installation Manual

Ethercat
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BCSD
EtherCAT
Installation manual
Ref.2107

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Summary of Contents for Fagor BCSD

  • Page 1 DRIVE BCSD EtherCAT Installation manual Ref.2107...
  • Page 2 Fagor Automation, any CNC application that is not described in the documentation must be considered as “impossible”. In any case, Fagor Automation shall not be held responsible for any personal injuries All rights reserved. No part of this documentation may be transmitted, or physical damage caused or suffered by the CNC if it is used in any way other than as explained in the related documentation.

  • Page 3: Table Of Contents

    1.3. Regenerative Energy Calculation Method..............15 2. SYSTEM ELECTRICAL DIAGRAM................... 18 3. CABLES..........................19 3.1. Connection between CNCelite and BCSD-EC Axis Drive........... 20 3.2. Connection between BCSD-EC 2-Axis Drive.............. 21 3.3. Encoder Cables and Power Cables ................22 Beta series EtherCAT Servo Drives | Ref.2107...
  • Page 4 Installation manual This page intentionally left blank 4|52 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2107...

  • Page 5: General System Diagram

    Installation manual GENERAL SYSTEM DIAGRAM General diagram without Spindle and FBM servomotors · 200 Vac · Beta series EtherCAT Servo Drives | Ref.2107 BCSD EtherCAT - 5|52...

  • Page 6: General Diagram Without Spindle And Fbs Servomotors · 200 Vac

    Installation manual General diagram without Spindle and FBS servomotors · 200 Vac · 6|52 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2107...

  • Page 7: System Configurations

    Installation manual 1.1. System Configurations The following tables show the possible system configurations; in other words, the various motors and drives available with their corresponding cables. Beta series EtherCAT Servo Drives | Ref.2107 BCSD EtherCAT - 7|52...
  • Page 8 Installation manual Low inertia 0.75 kW feed axis motors MOTOR MODEL SERVO DRIVE MODEL LOW INERTIA. 200 Vac FAGOR axis motor, 200 Vac, 0.75 kW, FBS-08ALB12 BCSD-08AEG-EC 23-bit absolute serial encoder, 8388608 P/R, SMT rotator, without key, with oil seal and brakeless.
  • Page 9 Installation manual Medium inertia 1 kW feed axis motors MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 200 Vac FAGOR axis motor, 200 Vac, 1 kW, FBS-10ALB12 BCSD-10AEG-EC 23-bit absolute serial encoder, 8388608 P/R, SMT rotator, without key, with oil seal and brakeless.
  • Page 10 Installation manual Medium inertia 1.5 kW feed axis motors MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 200 Vac FAGOR axis motor, 200 Vac, 1.5 kW, FBM-15ALB12 BCSD-15AEG-EC 23-bit absolute serial encoder, 8388608 P/R, SMT rotator, without key, with oil seal and brakeless.
  • Page 11 Installation manual Medium inertia 2.0 kW feed axis motors MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 200 Vac FAGOR axis motor, 200 Vac, 2.0 kW, FBM-20ALB12 BCSD-20AEG-EC 23-bit absolute serial encoder, 8388608 P/R, SMT rotator, without key, with oil seal and brakeless.
  • Page 12 Installation manual Medium inertia 3.0 kW feed axis motors MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 200 Vac FAGOR axis motor, 200 Vac, 3.0 kW, FBM-30ALA12 BCSD-30AEG-EC 23-bit absolute serial encoder, 8388608 P/R, Embedded rotator, without key, with oil seal and brakeless.
  • Page 13 Installation manual Medium inertia 5.0 kW feed axis motors MOTOR MODEL SERVO DRIVE MODEL MEDIUM INERTIA. 200 Vac FAGOR axis motor, 200 Vac, 5.0 kW, FBM-50ALA12 BCSD-50AEG-EC 23-bit absolute serial encoder, 8388608 P/R, Embedded rotator, without key, with oil seal and brakeless.

  • Page 14: Mains Filters

     Recommended noise filter of 400 Vac servo drive: · JIANLI · NOISE FILTER · SCHAFFNER · NOISE FILTER SERVO DRIVE MODEL BCSD-10DEG-EC DL-5EB FN3025HP-10-71 BCSD-15DEG-EC DL-10EB FN3025HP-10-71 FN3025HP-10-71 BCSD-20DEG-EC DL-10EB FN3025HP-20-71 BCSD-30DEG-EC DL-15EB3 FN3025HP-30-71 BCSD-50DEG-EC DL-25EB3 14|52 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2107...

  • Page 15: Regenerative Energy Calculation Method

    Ec that capacitor capacity U1, U2 in V can be absorbed - for 200 Vac U1: 380 V - for 400 Vac U1: 780 V U2: DC BUS voltage Beta series EtherCAT Servo Drives | Ref.2107 BCSD EtherCAT - 15|52...
  • Page 16 BCSD-10DEG-EC 1200 µF 680 µF BCSD-15AEG-EC BCSD-15DEG-EC 1200 µF 680 µF BCSD-20AEG-EC BCSD-20DEG-EC 1200 µF 680 µF BCSD-30AEG-EC BCSD-30DEG-EC 2800 µF 1230 µF BCSD-50AEG-EC BCSD-50DEG-EC 2800 µF 1230 µF 16|52 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2107...
  • Page 17 200  / 80 W BCSD-15DEG-EC 200  / 80 W BCSD-20DEG-EC 200  / 80 W BCSD-30DEG-EC 40  / 300 W BCSD-50DEG-EC 40  / 300 W Beta series EtherCAT Servo Drives | Ref.2107 BCSD EtherCAT - 17|52...

  • Page 18: System Electrical Diagram

    Example handing and connection diagram for machines where mains voltage drops do not occur often. Line voltage: 200/230 Vac. SAFETY EMERGENCY STOP + DOOR STOP CATEGORY 1. FAGOR CNCelite + 3x BCSD-AEC-EG. ANNEX A2. Example handing and connection diagram for machines where mains voltage drops occur often.

  • Page 19: Cables

    Installation manual CABLES The following cables are required to connect the system: CABLE REFERENCE DESCRIPTION LENGTH BSC-EC- EtherCAT cable between CNCelite and BCSD-EC drive : 05/10/15 m   EtherCAT cable between BCSD-EC drive and BCSD-EC BSC-EC-0.3 300 mm drive BSC-EC- cable is sold separately.

  • Page 20: Connection Between Cncelite And Bcsd-Ec Axis Drive

    3.1. Connection between CNCelite and BCSD-EC Axis Drive Cable name: BSC-EC- Cable between CNCelite communications board EtherCAT AXES · B64 connector · and BCSD-EC axis drive · CN3 connector · . Length  : 05/10/15 m. Pinout 2x RJ-45 connectors.

  • Page 21: Connection Between Bcsd-Ec 2-Axis Drive

    Installation manual 3.2. Connection between BCSD-EC 2-Axis Drive Cable name: BSC-EC-0.3 Cable between BCSD-EC axis drive · CN4 connector · and BCSD-EC axis drive · CN3 connector ·. Length: 300 mm. Pinout 2x RJ-45 connectors. B C S D - E C · C N 4 ·...

  • Page 22: Encoder Cables And Power Cables

    EEC-FBM-A-05 FBM 30/50 MPC-FBM-12-8 EEC-FBM-A-08 FBM 30/50 MPC-FBM-12-10 EEC-FBM-A-10 FBM 30/50 MPC-FBM-12-15 EEC-FBM-A-15 FBM 30/50 MPC-FBM-12-20 EEC-FBM-A-20 FBM 30/50 See section 7.1.5 CABLES in the · man_bcsd_user.pdf · manual. 22|52 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2107...
  • Page 23 elite for machines where mains voltage drops do not occur often ELECTRICAL WIRING DIAGRAM EtherCAT REF. SAFETY EMERGENCY STOP + DOOR STOP CATEGORY 1 INSTALLATION ARCHITECTURE Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
  • Page 24 INSTALLATION DESCRIPTION LIST OF PAGES INSTALLATION NAME INSTALLATION ARCHITECTURE END USER DESTINATION MACHINE DATA DIAGRAM LOCATION MAN_BCSD_EC_INST.pdf Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
  • Page 25 4/1A 4/1A 4/1A 4/1A MAINS POWER CNC-FPS S-250-24 FAGOR-UPS elite STABILIZED 24 Vdc POWER SUPPLY DIN RAIL 5/1E PCB F1 PCB F3-F4 5/1A 200 (1-15%) / 230 (1+10%) Vac 48...62 Hz Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr:...
  • Page 26 R7 S7 T7 R8 S8 T8 10/2B 10/2B 10/2B 11/2B 11/2B 11/2B 12/2B 12/2B 12/2B control power power power 3x200 Vac 3x200 Vac 3x200 Vac 2x200 Vac BCSD-xAEG-EC BCSDs BCSD-xAEG-EC BCSD-xAEG-EC Z-Axis L1C L2C X-Axis Y-Axis Date Previous: Next: L. Mod. Chapter Verif.
  • Page 27 24 Vdc 3/8D 7/1A OVER TRAVEL LIMIT SYSTEM OK CNC OK -SE01 0. P. EMERGENCY -KAE1 -KAE1 6/4E 6/4E -SE02 AUX. EMERGENCY -S03 START -KS1 -KS2 14/3C BUTTON SAFETY RELAY EMERGENCY 0 Vdc 3/8D 7/1F 7/4C 7/4C 21 22 21 22 33 34 33 34 Date...
  • Page 28 21 22 4/5C 4/5D 33 34 5/5B 4/5C 4/5D 21 22 21 22 OVER TRAVEL LIMIT MAIN POWER MAIN POWER + CNC FAGOR OK DRIVE DRIVE + CNC EMERGENCY STOP Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
  • Page 29 24 Vdc 5/8A 14/1A -KA6 13/5D MODE SELECTOR 14/6C SETUP MODE ZXE: 0 Vdc 3-stage with 2 NO contacts ENABLING PUSH -KS4 -KS3 BUTTON LEFT 14/4C 14/4C 7/7D 7/7D DOORS DOORS LOCK CLOSED -KS2 -KS1 5/6E 5/6E -KA9 CONTACTS 7/5E OPEN CLOSED TRIGGER POINT...
  • Page 30 FAGOR CNC EtherCAT BUS elite UPON REQUEST BSC-EC-X 5, 10, 15 m BLUE UPON REQUEST CAN CABLE-XM 5 ... 150 m BSC-EC-03 BSC-EC-03 PURPLE Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
  • Page 31 BCSD-15AEG-EC Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
  • Page 32 4/5E 4/5E 4/5E 4/3E 4/3E 11/4B CNCelite BCSD-EC / Y-AXIS R5 S5 BSC-EC-X CABLE BSC-EC-0.3 CABLE Set: Pn008=H.xx0x Pn000=b.0111 SPENAX=1 DRENAX=1 B1 B2 B3 PROTECTIVE EARTH EXTERNAL RESISTOR B1 B2 B3 X-AXIS FBM/FBS MOTOR Date Previous: Next: L. Mod. Chapter Verif.
  • Page 33 4/6E 4/6E 4/6E 4/3E 4/3E 10/5B 12/4B BCSD-EC / X-AXIS BCSD-EC / Z-AXIS R5 S5 BSC-EC-0.3 CABLE BSC-EC-0.3 CABLE Set: Pn008=H.xx0x Pn000=b.0111 SPENAY=1 DRENAY=1 B1 B2 B3 PROTECTIVE EARTH EXTERNAL RESISTOR B1 B2 B3 Y-AXIS FBM/FBS MOTOR Date Previous: Next: L.
  • Page 34 30 Vdc 4/7E 4/7E 4/7E 4/3E 4/3E max. operating current: 50 mAdc. 11/5B E.g. ELECTRO-MECHANICAL RELAY: BCSD-EC / Z-AXIS R5 S5 WEIDMÜLLER RSS11304 BSC-EC-0.3 CABLE Set: Pn008=H.xx0x -BK-RY: BRAKE CONTROL RELAY Pn000=b.0111 /BK- (14) and /BK+ (11) output Set also: terminals allocated with Pn511=H.xx4x...
  • Page 35 OUTPUT -KA1 -KA2 -KA3 -KA4 -KA5 -KA6 -KA7 -KA8 7/8F 7/3A 5/4D 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 EMERGENCY FREE FREE FREE FREE DOOR FREE FREE STOP RELEASE COIL Date Previous: Next: L.
  • Page 36 24 Vdc 7/8A -KS3 7/7D SELECTOR SWITCH -KS4 7/7D 7/7A INPUT Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
  • Page 37 elite for machines where mains voltage drops occur often ELECTRICAL WIRING DIAGRAM EtherCAT REF. SAFETY EMERGENCY STOP + DOOR STOP CATEGORY 1 INSTALLATION ARCHITECTURE Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
  • Page 38 INSTALLATION DESCRIPTION LIST OF PAGES INSTALLATION NAME INSTALLATION ARCHITECTURE END USER DESTINATION MACHINE DATA DIAGRAM LOCATION MAN_BCSD_EC_INST.pdf Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
  • Page 39 4/1A 4/1A 4/1A 4/1A MAINS POWER CNC-FPS S-250-24 FAGOR-UPS elite STABILIZED 24 Vdc POWER SUPPLY DIN RAIL 5/1E PCB F1 PCB F3-F4 5/1A 200 (1-15%) / 230 (1+10%) Vac 48...62 Hz Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr:...
  • Page 40 10/2B 10/2B 10/2B 11/2B 11/2B 11/2B 12/2B 12/2B 12/2B control contactor coil power power power 2x200 Vac 2x200 Vac 3x200 Vac 3x200 Vac 3x200 Vac BCSD-xAEG-EC BCSD-xAEG-EC BCSD-xAEG-EC BCSDs - KA6 Z-Axis L1C L2C X-Axis Y-Axis Date Previous: Next: L. Mod.
  • Page 41 24 Vdc 3/8D 7/1A OVER TRAVEL LIMIT SYSTEM OK CNC OK -SE01 0. P. EMERGENCY -KAE1 -KAE1 6/4E 6/4E -SE02 AUX. EMERGENCY -S03 START -KS1 -KS2 14/3C BUTTON SAFETY RELAY EMERGENCY 0 Vdc 7/1F 3/8D 7/4C 7/4C 21 22 21 22 33 34 33 34 Date...
  • Page 42 33 34 33 34 5/5B 12/3B 4/5C 4/5D 12/7B 21 22 21 22 OVER TRAVEL LIMIT MAIN POWER MAIN POWER + CNC FAGOR OK DRIVE DRIVE + CNC EMERGENCY STOP Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
  • Page 43 24 Vdc 5/8A 14/1A -KA6 13/5D MODE SELECTOR 14/6C SETUP MODE ZXE: 0 Vdc 3-stage with 2 NO contacts ENABLING PUSH -KS4 BUTTON LEFT -KS3 14/4C 14/4C 7/7D 7/7D DOORS DOORS LOCK CLOSED -KS2 -KS1 5/6E 5/6E -KA9 CONTACTS 7/5E OPEN CLOSED TRIGGER POINT...
  • Page 44 FAGOR CNC EtherCAT BUS elite UPON REQUEST BSC-EC-X 5, 10, 15 m BLUE UPON REQUEST CAN CABLE-XM 5 ... 150 m BSC-EC-03 BSC-EC-03 PURPLE Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
  • Page 45 BCSD-15AEG-EC Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
  • Page 46 4/5E 4/5E 4/5E 4/3E 4/3E 11/4B CNCelite BCSD-EC / Y-AXIS R5 S5 BSC-EC-X CABLE BSC-EC-0.3 CABLE Set: Pn008=H.xx0x Pn000=b.0111 SPENAX=1 DRENAX=1 B1 B2 B3 PROTECTIVE EARTH EXTERNAL RESISTOR B1 B2 B3 X-AXIS FBM/FBS X-AXIS MOTOR FBM/FBS MOTOR Date Previous: Next: L.
  • Page 47 4/6E 4/6E 4/6E 4/3E 4/3E 10/5B 12/4B BCSD-EC / Z-AXIS BCSD-EC / X-AXIS R5 S5 BSC-EC-0.3 CABLE BSC-EC-0.3 CABLE Set: Pn008=H.xx0x Pn000=b.0111 SPENAY=1 DRENAY=1 B1 B2 B3 PROTECTIVE EARTH EXTERNAL RESISTOR B1 B2 B3 Y-AXIS FBM/FBS MOTOR Date Previous: Next: L.
  • Page 48 50 mAdc. 4/3E E.g. ELECTRO-MECHANICAL RELAY: 12/7B WEIDMÜLLER RSS11304 -KA6 4/7E 4/7E 4/7E 11/5B BCSD-EC / Z-AXIS R5 S5 -KA6 BSC-EC-0.3 CABLE Set: Pn008=H.xx0x -BK-RY: BRAKE CONTROL RELAY Pn000=b.0111 /BK- (14) and /BK+ (11) output Set also: terminals allocated with Pn511=H.xx4x...
  • Page 49 OUTPUT -KA1 -KA2 -KA3 -KA4 -KA5 -KA6 -KA7 -KA8 7/8F 7/3A 5/4D 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 EMERGENCY FREE FREE FREE FREE DOOR FREE FREE STOP RELEASE COIL Date Previous: Next: L.
  • Page 50 24 Vdc 7/8A -KS3 7/7D SELECTOR SWITCH -KS4 7/7D 7/7A INPUT Date Previous: Next: L. Mod. Chapter Verif. Sheet Nr: Standard...
  • Page 51 Installation manual User notes Beta series EtherCAT Servo Drives | Ref.2107 BCSD EtherCAT - 51|52...
  • Page 52 Fagor Automation S. Coop. B.º San Andrés, 19 - Apdo. 144 E-20500 Arrasate-Mondragón, Gipuzkoa ·Spain· Tel: +34 943 039 800 Fax: +34 943 791 712 E-mail: info@fagorautomation.es www.fagorautomation.com 52|52 - BCSD EtherCAT Beta series EtherCAT Servo Drives | Ref.2107...

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Bcsd-08aeg-ecBcsd-10aeg-ecBcsd-10deg-ecBcsd-15aeg-ecBcsd-15deg-ecBcsd-20aeg-ec ... Show all

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