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Fagor QC-PDS Original Instructions Manual

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FAGOR AUTOMATION
QC-PDS
Quick Reference
Original instructions
Ref.2003
FAGOR AUTOMATION

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Summary of Contents for Fagor QC-PDS

  • Page 1 FAGOR AUTOMATION QC-PDS Quick Reference Original instructions Ref.2003 FAGOR AUTOMATION...
  • Page 2 FAGOR’S corporate website at, corrections in later editions. http://www.fagorautomation.com. Fagor Automation S. Coop. will not be held responsible for any · type of file: EC Declaration of Conformity · losses or damage, direct, indirect or by chance that could result from that information and it will be the user's responsibility to use it.

  • Page 3: Ec Declaration Of Conformity

    EC DECLARATION OF CONFORMITY Manufacturer Fagor Automation S. Coop. B.º San Andrés 19; C.P. 20500, Mondragón, Gipuzkoa - Spain. We hereby declare, under our own responsibility that the product: DESIGNATION: DRIVE BRAND: FAGOR PRODUCT: QC-PDS SAFETY COMPONENT (acc. 2006/42/EC) consisting of the following modules and accessories:...
  • Page 4 MACHINERY DIRECTIVE Safe Torque Off function satisfies the requirements: IEC 61800-5-1:2007 IEC 61800-5-1:2007/AMD1:2016 IEC 61800-5-2:2016 IEC 61508-1:2010 (SIL 2) IEC 61508-2:2010 (SIL 2) IEC 61508-4:2010 (SIL 2) EN ISO 13849-1:2015 (Cat. 3, PL d) which are certified in: Z10 080353 0008 Rev.00 Certificate No.: TÜV SÜD, Notified Body 0123 In Mondragón, February 2020...
  • Page 6 Prinzipielle Voraussetzung für die Gültigkeit Zertifiziervertrag Grundlage für die Zertifikatserteilung ist die Prüf­ des Zertifikates: und Zertifizierordnung von TÜV SÜD Product Gültigkeit der zitierten normativen • Service. Prüfgrundlage(n) ist gegeben Mit Erhalt des Zertifikates erkennt der und zusätzlich bei Zertifikaten mit Berechtigung Zertifikatsinhaber die jeweils gültige Fassung der zur Verwendung eines Prüfzeichens bzw.

  • Page 7: Notes On Operating Safety

    Notes on operating safety QC-PS-045 QUERCUS system Carefully read the following instructions before using the system. In these instructions, the operating safety 2 567(-/&8* ( 9 : ; 9!!!1< conditions are identified by the following symbols. DANGER or prohibition symbol.      It warns about an immediate dangerous situation.
  • Page 8 The main purpose of the QC-APS-15 is to supply the The main purpose of the QC-APS3-15 is to supply the +24 V DC required to feed the control circuits of the QC- +24 V DC required to feed the control circuits of the QC- PS-045 main power supply as well as those of the QC- PS-045 main power supply as well as those of the QC- DR--F...
  • Page 9 QC-APS-15 external auxiliary power supply to feed the system control electronics with +24 V The non-regenerative QC-PS- power supplies are part of the FAGOR QuerCus-Power Drive System. They are connected via the mains filter to the three-phase mains QC-PS-045 with line voltages between 400 (1-10%) V AC and 480 SIZE |1.
  • Page 10 QC-RPS-160-F M10 DIN 6923 The regenerative QC-RPS-F power supplies are part M8 screw of the FAGOR QuerCus-Power Drive System. They are to connect the PE. connected via the CHOKE to the three-phase mains Tightening torque: filter with line voltages between 400 (1-10%) V AC and 8 N·m...
  • Page 11 QC-DR-080-F QC-DR-120-F QC-DR-275-F The QC-DR--F drives form part of the SERCOS-III FAGOR QuerCus-Power Drive System. These are single stackable and modular designed drives that govern the torque (or speed and position, along with the M6 screw CNC QUERCUS) of a synchronous motor up to 120 A to connect the PE.
  • Page 12 PE. The QC-DR-+-FD2 drives form part of the SERCOS - Tightening torque: III FAGOR QuerCus - Power Drive System . These are 8 N·m stackable and modular designed dual drives that govern the torque (or speed and position, along with the CNC QUERCUS) of two axis feed synchronous servomotors up to 15.0/30.0 A to 4/8 kHz, respectively.
  • Page 13 Mains filters Chokes MAIN FILTER 42A-A 75A-A 275A CHOKE RPS-45 RPS-160 Its purpose is to reduce any conducted disturbances Its purpose is to modify the currents for the processes of deriving from the drive at the levels indicated under IEC returning the regenerative power supply to the mains.

  • Page 14: Braking Resistors

    QC-BPM-100 1000+FAN 1500+FAN 2000+FAN ER+TH-18/ Install in QC-PDS systems having: Used to dissipate any excess energy generated by the  Synchronous spindle and only when required by the DC power BUS during electric motor braking. They do application. not need an external power supply.

  • Page 15: Capacitor Module

    Capacitor module QC-CM-75 Used to store energy that is returned during the electric motor braking processes. It is also useful for systems that sporadically demand high power peaks from the DC power BUS, which in turn increases the capacity of the BUS.

  • Page 16: External Braking Resistors

    Bus protection module External braking resistors With external thermostat ER+TH-18/1100 4-Ø6.2 80 84 cable lenght 300 mm Units in mm thermo-switch 160 °C Mass: 1.25 kg / 2.75 lb fast on 6.3 mm With internal thermostat Ø 12 Ø 6.5 19.5 19.5 Units in mm...
  • Page 17 QC-APS-15 auxiliary power supply Main power supply, QC-PS-025 19.5 19.5 19.5 Units in mm Units in mm 19.5 Mass: 3.6 kg / 7.9 lb Mass: 5.3 kg/11.7 lb Main power supply, QC-PS-045 QC-APS3-15 auxiliary power supply 19.5 19.5 Units in mm 19.5 Units in mm 19.5...
  • Page 18 Simple drive, QC-DR-X-FX, size|1 Simple drive, QC-DR-X-FX, size|9 4.10 4.12 19.5 19.5 Units in mm Units in mm 19.5 Mass: 24.0 kg/52.9 lb Mass: 6,0 kg/13,2 lb 19.5 Simple drive, QC-DR-X-FX, size|3 Dual-drive, QC-DR-X+X-FD2 4.11 4.13 39 39 39 19.5 19.5 Units in mm Units in mm...
  • Page 19 Connectors QC-RPS--F connector figure cod. pin data QC-APS-15 | QC-APS3-15 Min./max. connector figure cod. pin data A19/X11 tightening torque 2.5/4.5 N·m Max. section. 35 mm² Section 0.5 mm² Screwdriver flathead, 1.0x4.0 mm (only for Length of socket 10 mm Stripped length 20 mm QC-APS3- Length to strip...

  • Page 20: Installation

    MANDATORY. indicated micro-switch arrangement. Ignoring this Never install the QC-PDS system next to a heat source. MAY CAUSE THE DESTRUCTION warning...
  • Page 21 3.93 in 3.93 in fan. The required power and air flow depends on the power installed.  Install the QC-PDS system as far away as > 100 mm > 100 mm possible from air inputs and outputs. 3.93 in 3.93 in...
  • Page 22 2017 drive systems. Part 3: EMC product standard, risks, are authorized to work with this QC-PDS system. *no te) including specific testing methods. Only qualified personnel may install, set up, repair and IEC 61800-5-2: Variable speed electrical power drive systems.
  • Page 23 Inducti ve components MANDATORY. Installing the QC-PDS s y s t e m r e q u i r e s c e r ta i n  It is recommended to separate the cable installation precautions regarding the connection of the inductive...

  • Page 24: Mechanical Installation

    Mechanical installation Preparing the fasteners Use the holes and slots prepared for the purpose of fastening the equipment. It is essential to avoid vibrations. Where necessary, use shock-absorbing lanyards. ALWAYS use the clamp provided as an accessory for the size |0 modules. The reason for installing this clamp is to join the size |0 module with the adjacent module in order to avoid or minimize vibrations.
  • Page 25 Dimmensions mm, 1 in = 25.4 mm QC-RPS-030-FX / QC-DR-080-FX RECOMMENDED WASHER DIN 125, M5 INSTALL THE MAIN FILTER 3 N·m 42A-A NEXT TO THE POWER RECOMMENDED SUPPLY 3 N·m WASHER DIN 125, M5 19.5 19.5 MAIN FILTER 42A-A QC-APS3-15 RECOMMENDED RECOMMENDED RECOMMENDED...
  • Page 26 MAIN FILTER 275A QC-DR-275-FX ARANDELA TERMINAL RECOMENDADA PROTECTOR DIN 125, M5 3 N· m ARANDELA 3 N· m RECOMENDADA DIN 125, M5 RIVET PULLER 19.5 19.5 MAIN FILTER 275A Dimmensions in mm, 1 in = 25.4 mm INSTALL THE MAIN FILTER 275A NEXT TO THE POWER SUPPLY CHASSIS SUPPORT RECOMMENDED...
  • Page 27 Certain mandatory protection devices must be added to MANDATORY. the lines that extend from mains to the FAGOR QC-PDS system. Others are optional. Always install external protection fuses or circuit breakers on the lines that feed auxiliary power supplies MANDATORY.
  • Page 28 2 000 V AC the selection table. for 5 min for cables supporting voltages over 50 V AC In order for the QC-PDS FAGOR system to meet the (alternating current) or 120 V DC (direct current). Refer European Directive on Electromagnetic Compatibility...
  • Page 29 C a b l e 2 x 4 x 0 . 2 5 + 1 x 2 x 0 . 5 M 1 5 ) Fagor supplies them upon request and only with the S i g n a l P i n...

  • Page 30: Motor Cable

    NOTE. Various lengths of the QC-FBC- cable are supplied upon request with connectors on their ends. Reference QC-IECD- When the connection from the QC-PDS system to the e approx. 9.0 mm CNC QC does not exceed 7 m in length, use the QC- Type Overall shield.

  • Page 31: Packaging Label

    NOTE. Various lengths of the QC-FBC-FLEX- cable are supplied upon request with connectors on their ends. When the connection from the QC-PDS system to the CNC QC exceeds 7 m in length, use the QC-FBC-FLEX-  Ethernet cable. C h a r a c t e r i s t i c s Reference QC-FBC-FLEX-...
  • Page 32 Power , feedback and gr oundi ng connecti ons QCQR-32/36 QuerCus - Power Drive System. Quick Reference. Ref.2003...
  • Page 33 Gener al power l ine connect ion diagr am - F1 - F2 - F3 IT A MUST TO USE FUSES POWER MAINS - S1 - Q1 MAINS MECHANICAL MAIN FILTER 42A-A DIFFERENTIAL MAIN SWITCH BREAKER LOAD FUSES TIME-LAG T 2.5 A 3x 400/480 VAC QC-PS-025 A20 CONNECTOR...

  • Page 34: User Notes

    User notes QCQR-34/36 QuerCus - Power Drive System. Quick Reference. Ref.2003...
  • Page 35 User notes QuerCus - Power Drive System. Quick Reference. Ref.2003 QCQR-35/36...
  • Page 36 Fagor Automation S. Coop. Bº San Andrés, 19 - Apdo. 144 E-20500 Arrasate-Mondragón, Spain Tel: +34 943 039 800 Fax: +34 943 791 712 E-mail: info@fagorautomation.es www.fagorautomation.com Code 14460315 FMD-4-194-0 Ref: 2003 QCQR-36/36 QuerCus - Power Drive System. Quick Reference. Ref.2003...

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