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DOCUMENT
REVISION
October 15, 2019
Cooper Lighting Solutions
Airport Lighting Products
1200 Kennedy Road
Windsor, CT 06095
1331
A
Instruction Manual
For Parts or Technical Service Call (860) 683-4300
Pro AFP Series LED
Inset Runway Guard Light
FAA Type L-852G
8-inch aluminum optical housing with
ductile iron support ring
Copyright © 2019 Cooper Lighting Solutions
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Table of Contents
Related Manuals for Cooper Crouse-Hinds Pro AFP Series
Summary of Contents for Cooper Crouse-Hinds Pro AFP Series
- Page 1 Pro AFP Series LED Inset Runway Guard Light FAA Type L-852G 8-inch aluminum optical housing with ductile iron support ring Copyright © 2019 Cooper Lighting Solutions Cooper Lighting Solutions Airport Lighting Products 1200 Kennedy Road For Parts or Technical Service Call (860) 683-4300...
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Page 2: Table Of Contents
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G Table of Contents Table of Contents ........................1 Revisions ..........................2 Product Warranty ........................3 Warning Labels ........................4 Safety Notices ......................... 5 Keep Away From Live Circuits ..................5 Resuscitation ........................ -
Page 3: Revisions
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G Revisions Issue/Reissue Revision Description Checked Approved Letter Number A219-XXX Initial Issue... -
Page 4: Product Warranty
Inset Runway Guard Light L-852G Product Warranty Warranty Refer to Cooper Crouse-Hinds Airport Lighting Products Terms and Conditions for product specific warranty information. (f) EXCEPT FOR THE EXPRESS WARRANTY SET FORTH ABOVE, SELLER PROVIDES PRODUCTS AS-IS AND MAKES NO OTHER REPRESENTATIONS OR... -
Page 5: Warning Labels
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G Warning Labels DANGER: DANGER The hazard or unsafe practice will result in severe injury or death. WARNING: WARNING The hazard or unsafe practice could result in severe injury or death. CAUTION: CAUTION The hazard or unsafe practice could result in minor injury. -
Page 6: Safety Notices
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G Safety Notices This equipment is normally used or connected to circuits that may employ voltages that are dangerous and may be fatal if accidentally contacted by operating or maintenance personnel. Extreme caution should be exercised when working with this equipment. - Page 7 DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G Manufacturer Model Number Fluke Our recommended multimeter is the Fluke 287 with the Fluke I800 current clamp accessory. Refer to the equipment manufacturer’s manuals for the proper use, maintenance and calibration (if necessary) of all meters.
- Page 8 DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G A grounded ESD Wrist Strap when working on or handling fixture power supplies or LED/Heat sink assemblies. ESD Wrist Straps, also known as anti-static Wrist Straps, are used to prevent electrostatic discharge (ESD) by safely grounding a person working with electronic equipment or at an electronic assembly facility.
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Page 9: Part Number Explination
7 Part Number Explanation – Inset Runway Guard Light, L852G General Description The Cooper Lighting Solutions Inset Runway Guard Light (IRGL) is a Style 3, ITS verified FAA L-852G per FAA AC 150/5345-46 and EB67 (latest versions). It is designed for installation at the intersection of runways and taxiways or any other location where visual guidance of moving aircraft or ground vehicles is desirable. -
Page 10: Installation
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G housing with a bracket, gasket, molded elastomeric boot and two screws. The yellow light beam color is produced using white LED’s and optics with a dichroic coating on the lenses All hardware is type 18-8 stainless steel. -
Page 11: Installation Bolt Torque
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G light unit’s immediate powered flashing state is reprogrammable using Bluetooth technology. See Section X.X for Bluetooth access instructions. Installation Bolt Torque • Use fully threaded, 3/8-16 bolts meeting requirements of FAA EB83A. (P/N 21716 is recommended.) •... -
Page 12: Heico-Lock Installation Guidlines
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G Heico-lock Installation Guidelines (2014) Step 1: Hand tighten to ensure that 2-3 threads extend beyond the nut on through-bolt applications. Step 2: Tighten each bolt to one-third of the final required torque following the pattern as shown below. -
Page 13: Cleanliness And Workmanship
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G 10.1 Cleanliness and Workmanship Service life depends upon the entire assembly being waterproof. All surfaces must be clean, dry and free of all foreign matter if the light unit is to operate for extended periods without requiring maintenance. 10.2 Maintenance Program In order to insure maximum light unit life, the installed units should be subject to a maintenance program... -
Page 14: Cleaning The Lenses
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G 10.2.5 If any light unit contains water, the water should be removed and the entire unit cleaned and dried. If any of the electronics have been damaged, it may not be cost effective to make a field repair, but rather send it back to Crouse-Hinds Airport Lighting for rebuild. -
Page 15: O-Ring Replacement
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G power supply lead from the LED assemblies. Remove the two cap screws holding the light reflector and LED board to the block heat-sink. Leave the heat-sink fastened to the optical housing. Clean the inside surfaces of the lens with denatured alcohol. -
Page 16: Lens Replacement
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G 10.6 Lens Replacement WARNING: The warranty is void if the screws holding the L852G optical housing to the WARNING inner cover are loosened or removed. If a lens is broken, leaks, or is badly pitted or scarred, it must be replaced. -
Page 17: Power Lead/Feedthru Replacement
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G 10.7 Power Lead/Feed-thru Replacement WARNING: The warranty is void if the screws holding the L852G optical housing to the WARNING inner cover are loosened or removed. Refer to Table 1 to determine the appropriate Feed-thru replacement for your light unit. -
Page 18: Power Supply Troubleshooting And Replacement
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G 10.9 Power Supply Troubleshooting and Replacement 10.9.1 Visual Inspection If a light unit is under warranty, please contact Crouse-Hinds Airport Lighting for assistance. DO NOT open the unit. If the unit is opened, the warranty is VOID. If the warranty period has expired and troubleshooting is required, follow the steps below to find the root cause. -
Page 19: Electrical Inspection
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G 10.9.2 Electrical Inspection WARNING: Contact Crouse-Hinds Airport Lighting for assistance prior to operating a failed fixture. There may be dangerous voltage present on the input AC WARNING pins of the power supply. -
Page 20: Power Supply Replacement
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G Fault conditions include: • Disconnected or ‘Open’ LED module o Replace cable if damaged or ‘open’. • Incorrect jumper setting or missing jumpers o See Figures 4 and 5 for proper jumper setting. •... -
Page 21: Resetting A Irgl Power Supply's E-Prom
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G Remove the three power supply bracket screws. Remove the power supply bracket with attached power supply. Discard the old power supply and bracket as an electronics assembly. New power supply will come as a sub assembly of the power supply, power supply bracket, and Bluetooth board assembled from the factory. -
Page 22: Pressure Test
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G The power supply will blink the LED after 10 seconds, indicating it has been reset. Remove the jumper from power supply J200, positions 1 to 2 after the power supply is safely de-energized after the 10 second minimum reset period. -
Page 23: Tables And Figures
DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G Tables and Figures 852GAP1-YN-XX-FS-X ITEMS PART NUMBER DESCRIPTION QTY. 21716-12 BOLT, HEX, 3/8-16 X 1 1/2 LG, 410 SS 10000-470 SCREW, 100° FLAT HEAD/DRI-LOC, #10-32 X 7/16 LG, 18-8 SS 10000-0548 SCREW, SOCKET HEAD CAP, #10-32 X 7/16"... - Page 24 DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G Figure 3: Part Layout...
- Page 25 DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G Figure 4: 19999 Installation (Lifting) Tool TCL Fixture Shown...
- Page 26 DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G Figure 5: WIRING DIAGRAM...
- Page 27 DOCUMENT 1331 REV. A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L-852G FIGURE 6: FIRST ON (YO) POWER SUPPLY J203 JUMPER POSITION PART NUMBER 852GAP1-YN-YO-XX-X FIGURE 7: FIRST OFF (YF) POWER SUPPLY J203 JUMPER POSITION PART NUMBER 852GAP1-YN-YF-XX-X F A A M IT L R EC OGN IZ ED / ET L C ER T IF IED F IX T U R E T Y PE* POW ER SU PPLY R EC OM M EN D ED...